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SmartPlant Spoolgen Automatic Isometrics for Fabrication & Erection

1/28/2015

Kim, Kyung Deck – Intergraph Korea

Traditional Fabrication Workflow

1/28/2015 2 Piping Productivity

Pipeline Iso

N

PL1

Design

contractor

Construction

N

PL1

Drawing

office

Material

Control SP1

SP2

SP3

Spool Sheets

Materials

Fab

shop

Fabricator

Red lining

Manual re-drafting and

re-entry of material data

1-8 man hours per spool sheet

Drawing errors

Material errors

= Loss of design integrity + wasted

man hours

Smarter Fabrication – SmartPlant Spoolgen

Proven industrial strength application


Image provided courtesy of Heerema Zwijndrecht B.V.





EPCs:-

Use to manage and

track progress of

fabrication and erection

sub-contractors without

tying up valuable plant

design seats and

expertise





Fabricators:-

Use to create a

competitive advantage

by minimizing costs and

boosting productivity





Owner Operators:-

Specify as a tool to

optimize the design,

procurement,

fabrication, and erection

of piping systems



Digital bridge between engineering design

and fabrication

Easily introduced into an existing work process

Shop and field detailing of design (AFC)

isometrics

Part of Intergraph’s integrated Procurement,

Fabrication and Construction enterprise

solution



SmartPlant / SmartMarine Enterprise


SmartPlant Enterprise Integration

1/28/2015 9

SmartPlant

Foundation

Fabrication MTO

Erection MTO

Erection isos

PDS, Smart3D

Actual MTO

Erection isos

SmartPlant

Construction

SmartPlant Materials

SmartPlant

Spoolgen

Fabrication MTO

Erection MTO

Actual MTO:

Fabrication MTO +

Erection MTO

MTO compare (+/-):

AFC vs. Fabrication +

Erection MTO AFC MTO

IDF/PCF

(AFC MTO)

Pre-fabricated pipe spools & assemblies

Procurement:

- Requisition

- Expedite

- Inventory

- Warehouse

- Issue

Spool isos

FIWP:

Spools +

Erection isos +

Erection MTO

Piping Productivity

SmartPlant Spoolgen

Windows® application built on ISOGEN™

Input is IDF/PCF from ISOGEN enabled systems

Paper input also supported

Pipe editing not piping design

Design integrity maintained – value added

No redrafting or re-entry of material data

New deliverables produced automatically

– High quality, consistently presented drawings

Shop spool isometrics

Field erection isometrics

– Data driven, accurate reports

Material take-offs (MTOs)

Cut lists, Weld lists etc


Workflow Overview

Import IDF/PCF


IDF:-

• PDS

• PDMS

Intelligent

Isometric

(POD)

Spool isometrics Erection isometrics

Construction site Fabrication shop

PCF:-

• S3D

• CADWorx

• AutoPlant

• PlantSpace

• Plant4D

• Plant3D

• Unigraphics NX

• Catia

• Pro/Engineer

• SolidWorks

• SolidEdge

• AIP

Add fabrication & erection detail Get External Data

SmartPlant Materials,

Weld control,

ERP, SAP etc

Piping reports

Electronic

piping data

input from 3D

design systems

- Line list

- NDT

- Heat treatment

SP3D Relationship Management 04.exe

Demonstration – Basic Features & Workflow

Importing design isometrics

Editing welds to define spool breaks

Automatic spool isometrics for shop fabrication

Automatic field isometrics for site erection

Integrated workflow management


Value Proposition

Elimination of redrafting and material data re-

entry – fewer errors, significant time and cost

savings

Reduced material costs - through more

accurate procurement and improved utilisation

of materials

Reduced project schedule – through ease of

use, quick detailing, data and drawing

automation

Reduced overall project cost – through more

efficient use of materials, machinery, facilities

and man power


Value Proposition

Enables adherence to rigorous manufacturing

standards and stringent quality assurance

processes

Minimized rework - through adoption of a high

quality, high accuracy, digital piping work process

Valued business partner – enables you to deliver

high quality, fit for purpose pipe spools on

schedule, meeting demanding construction

deadlines

Gives you a competitive advantage


Business Benefits

Simple to learn and easy to use

Minimal training required, short implementation period

Low cost of ownership – operation and administration

No CAD or drafting skills required to operate or produce deliverables

High quality industry standard deliverables produced easily and quickly

Eliminates the need to redraw isometrics and manually re-create material take-offs

Reduced engineering man-hours through data customization and deliverables automation

Delivers value standalone - significantly more as part of an integrated enterprise solution

Fast payback / ROI - compared to drafting isometrics using conventional 2D CAD


Up to 95%

reduction in

manual data entry

Tenfold

improvement in

drawing production

Payback / Return on Investment

1/28/2015 Piping Productivity 16

2D CAD SmartPlant Spoolgen

1-8 hrs / spool sheet

( 1 man day / pipeline )

~ 2 mins / spool sheet

( ~ 15mins / pipeline )

Typical

( Quoted by customers )

Actual

( Proven by customers! )

Global Customers

EPCs & Fabricators Owner Operators


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Saipem S.p.A, Italy

Challenges

– Easily create shop drawings from PDS data

– Produce weld data for in-house production

analysis software and shop NDT evaluation

– Conduct a daily cross-check of AFC vs. actual

construction material usage

Benefits

– Quick and easy system implementation

– Amount of manual data entry and rework

dramatically reduced

– Time to produce input data for material and

weld management activities reduced by 80%

per isometric

– Graphical interface - improved communication

between engineering and fabrication disciplines


Project statistics:

• 11,500 isometrics

• 41,500 fabrication spools

• 21,000 assembly spools

• 200,000 welds

Image provided courtesy of Saipem S.p.A

Heerema Group, The Netherlands


Rosetti Marino, Italy


Integrating the

Engineering Enterprise

1/28/2015

MAJOR FEATURES

Integrated Workflow Management

Integrated workflow control

– Import

– Pipeline Status

Pending

InProcess

Complete

– Check-out

– Undo Check-out

– Check-in

– Replay

– Revisions

– 3D visualization (I-View)

Fabrication and Erection Piping Productivity 1/28/2015 23

Business Value / Benefit: • Avoids duplication of work effort • Prioritization and schedule control • Revision monitoring and notification

Revision Management

Replay

– Auto-adds original edits on revised pipeline

Repeat Data

– Maintains spool identifiers, drawing split points,

weld and part nos. between revisions

POD Compare

– Auto-graphical identification - differences

highlighted

– Enables user to make decisions based on

current status of physical spools in shop

1/28/2015 24 Fabrication and Erection Piping Productivity

Business Value / Benefit: • Empowers users to deal with change • Data continuity between revisions • Reduced rework, material control

Weld Control

Weld types

– Site / Field

– Workshop

– Offshore

– Field fit (allowance)

– Special site (non-spooling)

– Automatic

– Support (trunnion)

Weld Gaps

– Retrofit (if not in IDF/PCF)

– WeldGap property (I-Configure)


Business Value / Benefit: • Welds specified correctly for shop/field • Accurate cut lengths • Elimination of waste

Workshop

Site / Field

Weld & Part Numbering Control

Explicit or implied?

Pipeline start point

Weld Numbers

– Clear

– Check

– Assign to New

Highest Weld Number

Assign to All

Part Numbers

– Controlled in exactly the same way


Business Value / Benefit: • Empowers user to deal with change • Continuity of data between revisions • Avoidance of duplicated numbers

Productivity Tools

Isometric detailing options

– Selections (multiple edits)

– Auto Straight Split

– Cut & Paste

– Annotation – messages etc

– Additional materials

– Cut Piece Allowances

– Wall, floor penetrations

– Detail sketches / Info notes


Business Value / Benefit: • Fabricate constructible spools • Detailed drawings for fabrication/construction • Fast detailing - reduced engineering man-hours

Components cut from pipe A and

pasted into pipe B

Pipe A showing cut components as continuation items

Elbow to Bend Conversion

Support for pipe bending, hole cutting

– Bending report

– Numerical control interfaces

InCopR

Automatic and rule based

– Only converts elbows if sufficient pipe either side

– ElbowConversion configuration (I-Configure)

– Automatic replacement

Whole pipe

Selected elbows

– Equivalent bend geometry

1.5D bend for 1.5D elbow

Welds removed


Business Value / Benefit: • Reduced fabrication costs (fewer shop welds) • Reduced construction costs (fewer site welds) • Reduced inspection costs (fewer welds to inspect)

Elbow

Bend

Get External Data

Easily configured, powerful XML based data

automation

Auto-population of attribute data

– Pipeline

– Spool

– Component

– Weld

Information held in external data sources

– Spreadsheets, databases

Pipeline attributes

Weld inspection details

Heat treatment / NDT data


Business Value / Benefit: • Improved data quality • 95% reduction in manual data input • Feed richer piping data downstream

ISOGEN™ Automation


Business Value / Benefit: • Tenfold drawing productivity via automation • Elimination of human errors – no drafting • High quality drawings and reports

Market leader

Industry de-facto standard

Automatic outputs

– High quality isometrics

– Consistent presentation

– No human intervention

– Zero editing / clean up

– Accurate data driven MTO reports

Data centric

– Variety of deliverables

Check, Spool etc

– In a variety of formats

DXF/DWG/DGN/IGR

Data Integration & Interoperability

Data integration

– Fixed format text / legacy formats

– Access

– Excel

– XML

With

– In-house systems

Material control, ERP etc

3rd party vendor systems

SAP

Interoperability

– CAESAR II (via PCF)

– PDS, Smart3D

– SmartPlant Isometrics

– SmartPlant Foundation

– SmartPlant Materials

– SmartPlant Construction


Business Value / Benefit: • Multi-system support - MATC, ERP etc • Zero manual data input, no human errors • Reduced engineering man-hours