smartline. why 4x1 ? less space requirement fast make ready time less power consumption
TRANSCRIPT
SMARTLINE
WHY 4X1 ?
Less space requirementFast make ready timeLess power consumption.
Blanket clamping system
WHY 4X1 ?Page capacity and plate requirements for one printing tower
Press format 2/1 2/2 4/1 4/2 6/2 Plates per tower 16 32 32 64 96
Pages produced with full web
Straight
Broadsheet 4 4 8 8 12 Tabloid 8 8 16 16 24
Collect
Broadsheet - 8 - 16 24
Tabloid - 16 - 32 48
WHY 4X1 ?
60,000
60,000
60,000
60,000
30,000
70,000
Straight only
eg: FRONTLINE
Straight
2/1
2/2
2/2
4/1
96
192
96
96
Collect
Straight Only
eg:SMARTLINE
Web width : 1400 mmCut off : 546 mmSpeed : 70,000 IPHNon printing gap : 7 mmPlate lock up : Narrow gapBlanket lock up : Micro gapMetal back blankets3-race bearings for plate & blanket cylindersMax.web dia. : 1270 mm (50”)
Specifications
SMARTLINE
Arch& Reverse arch cyl.arrangementBox side wall at SII,Plate wall at SIShaftless infeed & outfeed system for all websThree - web provision for all towersCE compliance safety coversAuto Blanket washers (optional)Field - bus pneumatic systemWeb severer at entry and exit position of each web
Features
SMARTLINE
H type modules
Single circum. plate cylinder
Double circum.blanket cylinder
Shaftless drive : 4 motors/tower
Remote register , close loop
Auto webbing up 20 m/min
PLC controls
Single touch plate loading positioning.
Web brake detectors at entry and exit of each web
Antiwrapping system at exit of each tower : Inertia roller
Features
SMARTLINE
Single level access to each print station.
Easy to operate and control.
Safety guards and covers for operator protection.
Motorised Anti fan out device(Bustle wheels).
Two level platforms for tower.
Concave roller at entry of each web.
Individual impression on-off for both blanket cylinders.
Precision- class cylinder gears for smooth running.
Features
SMARTLINE
SMARTLINEPRECISION CYLINDERS
PLATE AND BLANKET
CLAMPING SYSTEM.
CYLINDER BEARINGS
10- roller ink train with 2 forme rollers.Manucolor Inkduct CIP3 CompatibleInk duct roller drive with tracking for ink water balance.Pneumatically operated washing device from central console.Pneumatically operated ink silencing from central console.
Features
SMARTLINE
3- roller Spray dampening system.
OEM Spray bars.
Eight individually controlled spray nozzles per bar.
Pneumatically operated forme roller
Tracking facility for optimum ink - water balance.
Automatic dampening solution mixing unit Damp. solution temp.10-14 degree Celsius.
Pressure control valve for constant feed line pressure.
Fine filter for dampening solution feed line.
Manual over- dampening facility.
FeaturesSMARTLINE
. . . . . . .
1. Dampening roller 2. Oscillating roller3. Damp. form roller 4. Plate cylinder5. Blanket cylinder 6. Spray bar
SMARTLINE Manucolor screw type remote inking system.
Zone wise laser cut blades.
10 zones per page
Manual overriding facility.
LCD touch screen display.
Off-line presetting.
Ink dividers available.
Percentage wise color profile modification individually or as a group.
Copy or swap color profiles between fountains.
2:3:3 JAW FOLDER
Shaftless drive system
Folder can handle 6 double-width webs
Webs from both formers can be passed to both folders simultaneously (double delivery) or either of the two folders.
On-the- run Cylinder dia.increment and fold adjustment facility.
CE compliance safety covers
Central adjustment of folding jaws as per product thickness.
Options like balloon former,third fold,cross perforation,longitudinal perforation gluing and stitching.
Features
SMARTLINE
Shaftless drive system One motor per slitter roller.
Shaftless draw roller for each web
Air cushioned turner bars.
Air cushioned pony bars.
CE compliance safety covers
Cut off control scanners for each web.
Bay window for positioning the web at different levels.
Linear cut off control for each web.
SUPERSTRUCTURE
SMARTLINE
AC Servo Shaftless drive for each Stack and Folder.Drive synchronisation through FOC(Simolink).
Shaftless infeed & outfeed systems for all webs
Distributed PLC control system with remote networking(profibus & Ethernet.)
Fieldbus communication network for pneumatic controls.
Remote ink zone and register control.
Press controls through Touch panels.
CE complied electrical scheme
Electrical Features
SMARTLINE
Integration of OEM controls through Centralised touch panel.
Prewired electricals in the respective aggregate.
CIP 3 Compatible ink zone control system
Centralised access for all press functions, Individual controls from respective aggregates.
Single touch plate loading positioning.
Press management system for interlinking data of prepress,press & post press for MIS generation.
Electrical Features
SMARTLINE
SMARTLINE Four AC Servo motors
per tower.
Tower Infeed and outfeed rollers, with AC Servo motors per web.
AC Servo motor for slitter roller.
AC Servo motor for draw rollers in
superstructure.
AC Servo motor for RTF roller.
AC Servo motor for three sets of nip rollers( between formers & folder module)
AC Servo motor for Folder module.
SHAFTLESS DRIVE SYSTEM
SMARTLINE
Snake type web threading system.
Speed 20 meter per minute.
Web threading from paster to Superstructure
Threading / Track selection from centralised control console.
Web holding in magnetic foil and it is hooked to snake type
chain.
Pneumatic operated diverters for different production requirements.
WEB THREADING SYSTEM
SMARTLINE
Max.web width 1720 mm.
Core AC drive for web tensioning.
Two full reels of dia.1270mm can be handled at a time.
Minimum splice dia.450 mm
Pneumatically actuated chucks for reel holding.
Pneumatic brakes for E-stop.
AC drive for Folder module.
Easy reel loading directly from floor, loading and unloading from same side.
OEM PASTER
SMARTLINEPrint Unit Modules: A world of Possibilities
SMARTLINE
AA HPRGUNM
TYPICAL CONFIGURATION LAYOUT
SMARTLINETYPICAL CONFIGURATION LAYOUT
M NUGR PHA A
MACHINE LAYOUT:-