smart - ampacet · 2020. 4. 21. · 01/20 about cisystems cisystems color integration is a new...

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Centralized Multi-Channel Gravimetric Batch Blender Optimally managing combinations of ingredients across multiple processing machines in plastics plants Smart BlendSave

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  • Centralized Multi-Channel Gravimetric Batch Blender Optimally managing combinations of ingredients across

    multiple processing machines in plastics plants

    Smart™

    BlendSave™

  • 2

    3

    4

    1

    BlendSave WorkflowBlendSave is a centralized blender with up

    to fourteen individual weighing chambers

    and can serve up to 50 processing machines with a potential throughput of up to 6 tons

    per hour. These chambers are fed directly from

    silos, simultaneously and accurately weighing

    raw materials and combining them as a batch

    according to a predetermined recipe destined

    for pre-determined processing machines. A

    rotating arm then distributes each batch in

    the dispensing manifold to its buffer deriving

    from up to fifty buffer bins, with each buffer

    linked to one processing machine. Once

    receiving a signal from a mixer at the inlet of

    the processing machine, content of the linked

    buffer is transferred via a delivery pipe to the

    mixer. The volume within a buffer bin and that

    of the linked mixer is adjusted so that the

    second can accommodate the first. Thus, an

    exceptional batch uniformity is achieved.

    BlendSave Making Plastic Manufacturing Smarter

    BlendSave Unique Features:• Unlimited capabilities by integrating multiple

    BlendSave systems

    • Labor, space & capital equipment reduction

    • Ultimate control of job status through its interactive

    dashboard, or by linking to the plant’s ERP

    • No need for sterilization between jobs

  • 5

    2 BlendSave is a centralized multi-channel gravimetric batch blender with a potential throughput of up to 6 tons per hour

    3 A dispensing manifold with a rotating arm and up to 50 buffer bins

    4 Special mixer that is located at the inlet of the processing machine.

    5 ColorSave 1000 – additive / masterbatch gravimetric feeder

    1 BlendSave’s hopper loaders feed up to 14 dedicated weighing chambers

    • Eradicates the risk of cross-contamination

    • Batch uniformity

    • Unparalleled accuracy with every batch

    • High-resolution weighing channel within 0.01g

    • Support the use of recycled plastics

    • Industry 4.0 ready

  • 01/2

    001

    /20

    About CISystems

    CISystems Color Integration is a new business unit created by Ampacet to help customers improve production efficiencies, reduce waste and achieve sustainability goals. CISystems offers patented technology developed by recently-acquired LIAD Weighing and Control Systems Ltd. LIAD has been a pioneer in plastic manufacturing technologies for over 40 years and is today the leading developer of innovative feeders, blenders and quality control equipment.

    The LIAD Smart label assures that CISystems’ patented innovations are driven by LIAD intelligence for the highest accuracy in measurement software and design technologies.

    For more information and to schedule a free demo, email [email protected]

    The information and recommendations contained in this document are based upon data collected by Ampacet and believed to be correct However, no warranty of fitness for use or any other guarantees or warranty of any kind, expressed or implied, is made to the information contained herein, and Ampacet assumes no responsibility for the results for the use of products and processes described herein. No liability whatsoever shall attach to Ampacet for any infringement of the rights owned or controlled by a third party in intellectual, industrial or other property by reason of the applica-tions, processing or use of the aforementioned information or products by the buyer.

    Smart™

    70.59 in (1793 mm) 71.42 in (1814 mm)

    44.48 in (1130 mm)

    67.12 in (1705 mm)

    64.48 in (1638 mm)

    55.59 in (1412 mm)

    72.6

    7 in

    (184

    6 m

    m)

    5.55

    in (1

    41 m

    m)

    92.9

    9 in

    (236

    2 m

    m)

    World Headquarters: 660 White Plains Road, Tarrytown, NY 10591-5130Email: [email protected] Web: ampacet.com/LIADSmart