slimdrive emd slimdrive emd-f...slimdrive emd / slimdrive emd-f 3 symbols and means of...

Slimdrive EMDSlimdrive EMD-F

EN Installation and service instructions

167776-01

Slimdrive EMD / Slimdrive EMD-F

2

Contents

Symbols and means of representation .........................................................................................................................3

Revisions and validity .........................................................................................................................................................3

Product liability .....................................................................................................................................................................3

Reference documents ........................................................................................................................................................3

1 Safety instructions ...................................................................................................................................................41.1 Intended use.......................................................................................................................................................................................................41.2 Safety instructions ...........................................................................................................................................................................................41.3 Safety conscious working ..............................................................................................................................................................................41.4 Inspection of the installed system .............................................................................................................................................................51.5 Environmentally conscious working .........................................................................................................................................................5

2 Tools and aids............................................................................................................................................................52.1 Consumables ......................................................................................................................................................................................................5

3 Scope of delivery and completeness ................................................................................................................6

4 Transportation and storage .................................................................................................................................6

5 Product description ................................................................................................................................................75.1 System description and technical data ....................................................................................................................................................75.2 Basic structure and extension ......................................................................................................................................................................85.3 Types of installation, hinge action .............................................................................................................................................................9

6 Installation ............................................................................................................................................................... 106.1 General installation information .............................................................................................................................................................. 106.2 Fitting dimensions for the installation types .......................................................................................................................................116.3 Installing the drive .........................................................................................................................................................................................196.4 Mounting the door stop ..............................................................................................................................................................................196.5 Mounting the roller guide rail ....................................................................................................................................................................196.6 Mounting the spindle covers .....................................................................................................................................................................196.7 Mounting the lever (for installation with roller guide rail) ............................................................................................................. 216.8 Mounting the link arm ................................................................................................................................................................................ 236.9 Mounting the integrated opening restrictor ...................................................................................................................................... 246.10 Installing the actuation sensors .............................................................................................................................................................. 25

7 Electrical connection ........................................................................................................................................... 267.1 Mains connection .......................................................................................................................................................................................... 267.2 Terminal assignment and cables ............................................................................................................................................................. 26

8 Settings .................................................................................................................................................................... 278.1 Setting the closing force ............................................................................................................................................................................. 278.2 Closing speed in de-energised state ...................................................................................................................................................... 288.3 Latching action function in de-energised state ................................................................................................................................ 28

9 Service mode ......................................................................................................................................................... 29

10 Service and maintenance .................................................................................................................................. 3010.1 Dangers during mechanical service ....................................................................................................................................................... 3010.2 Maintenance work ..........................................................................................................................................................................................3110.3 Electrical service..............................................................................................................................................................................................3110.4 Electrical faults.................................................................................................................................................................................................31


3

Symbols and means of representation

WarningsIn these instructions, warnings are used to warn against material damage and injuries.

X Always read and observe these warnings. X Observe all the measures that are marked with the warning symbol and warning word.

Warning symbol

Warning word Meaning

DANGER Danger for individuals. Failure to comply will result in death or serious injuries.

ATTENTION Danger for individuals. Non-compliance can result in death or serious injuries.

CAUTION Danger for individuals. Non-compliance can result in minor injuries.

Further symbols and means of representationImportant information and technical notes are especially highlighted to explain correct operation.

Symbol Meaningmeans "important note". Information on avoiding material damage, understanding a concept or optimising the processes.

means "additional information"

X Symbol for an action: Here you have to do something.

X If there are several actions to be taken, keep to the given order.

Revisions and validityValid for software version DCU2 V3.1 or higher.

Product liabilityIn accordance with the manufacturer's liability for their products as defined in the German "Produkthaftungs-gesetz" (Product Liability Act), the information contained in this brochure (product information and proper use, misuse, product performance, product maintenance, obligations to provide information and instructions) is to be noted and followed. Failure to comply releases the manufacturer from his statutory liability.

Reference documentsType NameWiring diagram EMD / EMD-FCable plan EMD / EMD-F

The diagrams are subject to change without notice. Use only the most recent version.


4

Safety instructions

1 Safety instructions

1.1 Intended useThe Slimdrive EMD or EMD-F door drive is designed for the automatic opening and closing of single-action swing doors.The Slimdrive EMD or EMD-F is designed solely for use à in dry rooms à in entrances and interior areas of pedestrian traffic, in commercial plants and public areas à in private areas.

The Slimdrive EMD à may be used on emergency exits. à must not be used on fire and smoke control doors. à must not be used for potentially explosive areas.

The Slimdrive EMD-F à is designed for use on fire and smoke control doors. Permitted installation types:

à Transom installation opposite hinge side with link arm (1 leaf / 2 leaves) à Transom installation hinge side with roller guide rail (1 leaf / 2 leaves)

à may be used on emergency exits. à must not be used for potentially explosive areas.

Any improper use such as permanent manual operation, as well as any modification to the product, is not permit-ted.Observe the "GEZE Product information for door closers".

1.2 Safety instructions

à The mandatory installation, maintenance and repair work must be performed by properly trained personnel authorised by GEZE.

à The country-specific laws and regulations are to be observed during safety-related tests. à If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any

resulting damage, and the approval for use in escape routes or emergency exists ceases. à GEZE is not liable if products from other manufacturers are used with GEZE equipment. à Furthermore, only original GEZE parts may be used for repair and maintenance work. à The connection to the power supply must be made by a professional electrician. Perform the power connec-

tion and equipment earth conductor test in accordance with VDE 0100 Part 610. à Use a customer-accessible 10-A overload cut-out as the line-side disconnecting device. à Protect the display programme switch against unauthorised access. à In compliance with Machine Directive 2006/42/EC, a risk analysis must be performed and the door system

identified in accordance with CE Identification Directive 93/68/EEC before the door system is commissioned. à Observe the latest versions of guidelines, standards and country-specific regulations, in particular:

à ASR A1.7 "Guidelines for doors and gates" à DIN 18650 "Building hardware - Powered pedestrian doors" à VDE 0100; Part 610 "Erection of low-voltage installations" à Accident-prevention regulations, especially BGV A1 "General regulations" and BGV A2 "Electrical systems

and equipment" à DIN EN 60335-2-103, DIN 18263-4 à Accident-prevention regulations, especially BGV A1 "Principles of prevention" and BGV A2 "Electrical sys-

tems and equipment"

1.3 Safety conscious working à Secure workplace against unauthorised entry. à Watch swivelling range of long system parts. à Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) while alone. à Secure the hood/drive panels against falling. à Use only cables prescribed in the cable plan provided. Lay shields in accordance with the wiring diagram. à Secure loose, internal drive cables with cable ties.


5

Tools and aids

à Before working on the electrical system: à Disconnect the drive from the 230 V mains and check to ensure that it is not supplied with power. à Disconnect the control unit from the 24 V battery. à Note that if an uninterruptible power supply (UPS) is used, the system will still be supplied with power

despite the fact that the power supply is disconnected. à Always use insulated wire-end ferrules for wire cores. à Attach safety stickers to glass door leaves. à Danger of injury with opened drive. Hair, clothing, cables, etc. can be drawn in by rotating parts! à Danger of injury through unsecured crushing, impact, drawing-in or shearing spots! à Danger of injury by broken glass! à Danger of injury due to sharp edges in the drive! à Danger of injury during installation through freely moving parts!

1.4 Inspection of the installed systemMeasures for security and prevention of pinching, impact, shearing or drawing-in spots: à Check the functioning of safety sensors and movement detectors. à Check protective earth connection to all metal parts that can be touched. à Perform a safety analysis (risk analysis).

1.5 Environmentally conscious working à When disposing of the door system, separate the different materials and have them recycled. à Do not dispose of batteries and storage cells with household waste. à Comply with the statutory regulations when disposing of the door system and the batteries/storage cells.

2 Tools and aids

Tool Size

Drill bits Ø 4.2 mm

Threading taps M 5

Allen key set 1.5 mm … 6 mm

Screwdriver Blade width 3 and 5 mm, Phillips-tip

Centre punch

Hammer

Self-adhesive tape for fixing the drilling template

Wire stripper

Crimping pliers for cables

Torque wrench up to 15 Nm

Screw thread lock, medium duty, removable

Hook wrench ID no. 111247 20-22 mm

2.1 Consumables

Tool Use/type

Self-adhesive tape for fixing the drilling template

Screw thread lock medium duty, removable


6

Scope of delivery and completeness

3 Scope of delivery and completeness X Open packaging units and check for completeness.

Door drive Slimdrive EMD or EMD-F with roller guide rail or link arm à Drive unit

à 1 drive à 1 set of fixing screws à Drilling templates

à Cover hood

Depending on order: à Roller guide rail

à 1 rail à 1 lever à 1 set of fixing screws

or à Link arm (size depending on soffit depth)

Accessories (optional)Actuation elements in compliance with the details in the wiring diagram: à Door stop/integrated opening restrictor (only for roller guide rail) à Display programme switch / service terminal ST220 / GEZEconnects à Mounting plate(s) with a set of fixing screws à Smoke system control unit à Circuit breaker

4 Transportation and storage à The Slimdrive EMD or EMD-F door drive is not built for hard knocks or for falling from a height. Do not throw,

do not drop. à Storage temperatures under -30 °C and above +60 °C can result in damage to the device. à Protect against humidity.


7

Product description

5 Product description

5.1 System description and technical dataThe Slimdrive EMD or EMD-F à is a swing door drive with full automatic operation actuated by sensors or switches. à operates electrically during opening and closing.

Use of 2x Slimdrive EMD or EMD-F is possible for 2-leaf doors.

5.1.1 Max. range of use EMD

Doo

r wei

ght (

kg)

Link arm

Roller guide rail

Door width (mm)

5.1.2 Max. range of use EMD-F

Doo

r wei

ght (

kg)

Link arm

Roller guide rail

Door width (mm)

5.1.3 Mechanical data

Dimensions (H x D x L): 70 mm × 121 mm × 650 mm

max. ambient temperature range: –15 °C … +50 °C

Drive mass: EMD approx. 6 kg, EMD-F approx. 9 kg

5.1.4 Electrical data

Mains connection: 230 V AC, 10–14%, 50/60 Hz

Power consumption: max. 230 W

Externally connectable devices: 24 V DC; max. 1.2 A


8

Product description

5.2 Basic structure and extension

5.2.1 Drive

1 Side parts2 Control unit3 Base plate4 Energy storage device (EMD-F only)5 Drive axle, continuous6 Motor-gearing unit7 Transformer8 Hood anodised or coloured

(2-leaf version also available with continuous or intermediate cover)

1 2 3 4 5 6 7 1 8

5.2.2 Roller guide rail with lever

Type of installation depends on the type of hinge action chosen.1 End piece 2 Rail 3 Roller 4 Lever

1

2

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4

5.2.3 Link arm

for soffit depth SD: à 0–100 mm à 100–200 mm à 200–300 mm à 300–400 mm

5.2.4 Mounting plate for drives (option)

A mounting plate may be necessary, depending on the installation situation.A mounting plate is generally recommended to make installation easier.For 2-leaf version also available with continuous or with intermediate mounting plate.

5.2.5 Actuation elements (accessories)In accordance with the specifications in the wiring diagram.


9

Product description

5.3 Types of installation, hinge action

à The 2-leaf version corresponds to that of the 1-leaf installation type. à The opening angle of the door always has to be limited by a door stop. à We recommend the installation type link arms for the external doors. à Wind loads, negative pressure or excess pressure must be taken into account.

The Slimdrive EMD or EMD-F allows the following types of hinge action, each for doors DIN left and DIN right:

Hinge side Opposite hinge side

Transom installation with roller guide rail (710 mm) à EMD: max. soffit depth SD: 75 mm à EMD-F: max. soffit depth SD: 0 mm à EMD max. door overlap O: 30 mm à EMD-F max. door overlap O: 30 mm

with internal hinges: à EMD: max. soffit depth SD: 30 mm à EMD-F: max. soffit depth SD: 0 mm à EMD max. door overlap O: 0 mm à EMD-F max. door overlap O: 0 mm

à Transom installation with link arm for soffit depths SD: à 0–100 mm à 100–200 mm à 200–300 mm à 300–400 mm

Door leaf installation with roller guide rail (760 mm) à EMD: max. soffit depth SD: 50 mm à EMD-F: max. soffit depth SD: 0 mm à Max. door overlap O: 30 mm

Transom installation with roller guide rail (710 mm)

à Max. soffit depth SD: 30–50 mm

This installation type is not permitted for use on fire protection doors.

This installation type is not permitted for use on fire protection doors.

O = Door overlap SD = Soffit depth


10

Installation

6 Installation

6.1 General installation information à Observe all the instructions. Incorrect installation can result in serious injuries. à The specified ambient temperature range at the installation location of the drive must be observed. à After completing installation, the settings and functionality of the drive have to be checked.

6.1.1 Preparations on site

Checking of the location conditions and the required space

à The base construction must ensure safe attachment of the drive. à The bottom edge of the element mounted at the lowest point (roller guide rail or link arm) has to be mounted

at least 2 m above the floor. X Only use suitable means of fastening such as dowels, rivet nuts, etc. X Before mounting the drive check whether the door leaf is in a good mechanical state and can be opened and

closed easily. X Lay cables in accordance with the cable plan. X Check the planned type of hinge action on the leaf or frame profile (see Section 5.3).

6.1.2 Position the fitting template

The top of the door must be aligned exactly horizontally, both in the closed and in the open position.

X Use the correct fitting template in accordance with the installation type (Section 5.3).

X Take the type of attachment into account (direct fastening or with mounting plate (Section 5.3)).

X Align the fitting template parallel to the top of the door.

X Affix the template with adhesive tape in ac-cordance with the specified installation type. Heed the door and hinge action sketches on the template.

Transom installation / hinge side

Transom installation / opposite hinge side

Door leaf installation / hinge side

X In the case of doors not closing smoothly separate or fold the template along the perforation. X Pre-drill doors of wood with Ø 2.5 mm.


11

Installation

6.2 Fitting dimensions for the installation types

6.2.1 Transom installation hinge side with roller guide rail (single-leaf)

Drilling pattern left hand (ISO 6) and right hand (ISO 5) mirrored.

Attachment with mounting plate Direct attachment

1 Low-voltage connection (sensors, door opener, programme switch and bolt switch contact)2 Dimensional reference centre of hinge3 Concealed power supply 230 V / 50 Hz for mains supply cable4 Base plate *)5 Mounting plate **)

*) use with 8 x M5 screws or chipboard screws for attachment**) use at least 2 x M5 screws for each drilling row

Fitting alignment

X Mount control (6) facing the hinge side.

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Space requirement and attachment roller guide rail7 Space requirement for Slimdrive EMD, EMD-F8 Dimensional reference top edge door profile

(= top edge roller guide rail)9 Space requirement for roller guide rail

*) Dimension when a deeper roller guide rail is used10 Attachment of roller guide rail with M5 screws or

chipboard screws

20 (30)

*95


12

Installation

6.2.2 Transom installation opposite hinge side with roller guide rail

à Not recommended for external doors. à Drilling pattern left hand (ISO 6) and right hand (ISO 5) mirrored. à This installation type is not permitted for use on fire protection doors.


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1 Low-voltage connection (sensors, door opener, programme switch and bolt switch contact)2 Dimensional reference centre of hinge3 Concealed power supply 230 V / 50 Hz for mains supply cable4 Base plate *)5 Mounting plate **)

*) use 8 x M5 screws or chipboard screws for attachment**) use at least 2 x M5 screws for each drilling row

Fitting alignment

X Mount motor and transformer (6) facing the hinge side.

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Space requirement and attachment roller guide rail7 Space requirement for Slimdrive EMD, EMD-F8 Dimensional reference bottom edge frame

(lintel)9 Space requirement for roller guide rail

*) Dimension when a deeper roller guide rail is used

10 Attachment of roller guide rail with M5 screws or chipboard screws

40 (50)

*75


13

Installation

6.2.3 Transom installation opposite hinge side with link arm (single-leaf)

à Drilling pattern left hand (ISO 6) and right hand (ISO 5) mirrored.


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1 Low-voltage connection (sensors, door opener, programme switch and bolt switch contact)2 Dimensional reference centre of hinge3 Concealed power supply 230 V / 50 Hz for mains supply cable4 For fitting dimensions of the link arm, see the instruction manual "Installation EMD-link arms"5 Base plate *)6 Mounting plate **)


Fitting alignment


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Space requirement and attachment roller guide rail8 Space requirement for Slimdrive EMD, EMD-F9 Dimensional reference bottom edge frame

(lintel)10 Space requirement for link arm11 Attachment of roller guide rail with M5

screws or chipboard screws

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14

Installation

6.2.4 Door leaf installation hinge side (single-leaf)

à Drilling pattern left hand (ISO 6) and right hand (ISO 5) mirrored. X Check whether the door can be opened wide enough. X Connect all the cables with door transmission to the junction boxes (concealed/surface mounting).

à This installation type is not permitted for use on fire protection doors.


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1 Cable feed for common door overlap for à - feeder à - sensors, door opener, programme switch and bolt switch contact

2 Dimensional reference centre of hinge3 Base plate *)4 Mounting plate **)


Fitting alignment


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screws or chipboard screws

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15

Installation

6.2.5 Transom installation hinge side with roller guide rail (double-leaf)

X Use fitting template as with single-leaf version.

Attachment of 2x EMD or EMD-F with intermediate mounting plate

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1 Concealed cable feed for low-voltage connection: Sensors, door opener, programme switch and bolt switch contact

2 Concealed cable routing for mains connection 230 V / 50 Hz3 Active leaf

4 Fixed leaf 5 Dimensional reference centre of

hinge6 Door leaf width7 Hinge clearance B3

The drives Slimdrive EMD and Slimdrive EMD-F for double-leaf doors are equipped with an electronic closing sequence control. However, only the Slimdrive EMD-F with mechanical closing sequence control is permitted for use on fire proof doors in compliance with EN 1158.The respective country-specific regulations also apply.


16

Installation

6.2.6 Transom installation opposite hinge side with roller guide rail (double-leaf)

à Not recommended for external doors. X Use fitting template as with single-leaf version.

à This installation type is not permitted for use on fire protection doors.


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The drives Slimdrive EMD and Slimdrive EMD-F for double-leaf doors are equipped with an electronic closing sequence control.


17

Installation

6.2.7 Transom installation opposite hinge side with link arm (double-leaf)

X Use fitting template as with single-leaf version.


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Attachment of 2x EMD or EMD-F with continuous mounting plateSee above for missing dimensions

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18

Installation

The drives Slimdrive EMD and Slimdrive EMD-F for double-leaf doors are equipped with an electronic closing sequence control. However, only the Slimdrive EMD-F with mechanical closing sequence control is permitted for use on fire proof doors in compliance with EN 1158.The respective country-specific regulations also apply.

6.2.8 Door leaf installation hinge side with roller guide rail (double-leaf)

X Use fitting template as with single-leaf version. à This installation type is not permitted for use on fire protection doors.

Attachment of 2x EMD or EMD-F with mounting plate

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19

Installation

6.3 Installing the drive

During drive installation, ensure that the connection cables are not pinched.

X Pull the hood off. X If necessary, screw the mounting plate on. X Align the drive (see drawings in section 6.2). X Use the M5 screws or the chipboard screws provided to screw the drive in place.

6.4 Mounting the door stop

X Open and close the door by hand to check the space required.

X During door leaf installation, watch out for the pinch and shearing points of the door edges when laying the cables.

X Mount a stop (1) or an integrated opening restrictor (only for roller guide rail).

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6.5 Mounting the roller guide rail

X Slide the filling pieces (2) into the roller guide rail (1) and screw in place at the marked spot.

X Ensure that the seating and alignment of the roller guide rail are correct.

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6.6 Mounting the spindle covers

6.6.1 Spindle covers up to date of manufacture 2013

The spindle covers (1) and (2) have different lengths of connecting link arm (3).

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X Break out cover (4) for the drive axle.

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20

Installation

X Attach the spindle covers (1) and (2) to the drive.

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6.6.2 Spindle covers from date of manufacture 2013

There is only a minimum difference between the two spindle covers. There is a symbol for an oblong hole on the back of the left-hand spindle cover, which is on the gear as well (see arrows).

X During installation, make sure that the spindle covers are installed on the right side.

X Fit the left and right spindle covers as shown in the diagram below.


21

Installation

6.7 Mounting the lever (for installation with roller guide rail)

ATTENTION!Danger of injuryThe mounted and pre-tensioned arm is braked electrically. If a motor cable is disconnected, the stored ener-gy of a tensioned lever is freed without braking and the lever accelerates back into its initial position.

X Do not disconnect any of the motor cables (1) (see illustration below). X Check the correct connection.

View up to date of manufacture 2013 View from date of manufacture 2013

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à In order to mount the lever use only the hollow set-screw supplied with coating in the lower thread section! à To prevent damage to the crown gearing of the lever, make sure it is inserted onto the axle correctly.

6.7.1 Transom installation hinge side with roller guide rail

If a door rebate makes mounting the lever difficult: X Mount the lever on the drive before the drive is installed (see Section 6.2.1). X Mount the drive with lever.

X Open the door (1). X Put the lever in place (2) as shown by the

dashed line on the drawing. X Coat the thread of the hollow set-screw (3) from

the start of the thread about 5-10 mm with medium duty screw locking paint.

X Screw in the hollow set-screw (3) and tighten it (tightening torque = approx. 15 Nm).

X Pre-tension the lever (2) and insert it at the roller by slight (elastic) bending into the roller guide rail. Open the door slightly if necessary.

123


22

Installation

6.7.2 Transom installation opposite hinge side with roller guide rail

X Coat the thread of the screw (2) from the start of the thread about 5-10 mm with medium duty screw locking paint.

X Set the lever (1) in place as shown by the dashed line on the drawing and fasten using screw (2) (tightening torque = approx. 15 Nm).

X Pre-tension the lever (1) and insert it at the roller by slight (elastic) bending into the roller guide rail.

1 2

6.7.3 Door leaf installation hinge side with roller guide rail

X Use the right lever left hand (ISO 6)/right hand (ISO 5). X Heed the embossing on the lever.

X Put the lever in place (1) as shown by the dashed line on the drawing.

X Coat the thread of the hollow set-screw (2) from the start of the thread about 5–10 mm with medium duty screw locking paint.

X Screw in the hollow set-screw (2) and tighten it (tightening torque = approx. 15 Nm).

X Pre-tension the lever (1) and insert it into the roller guide rail.

12

6.7.4 Disassembling the leverThe lever is disassembled in the reverse order of installation for all types.

X Move the door to the closed position. X Remove the lever (1) from the roller guide rail.

Pre-tension is released. X Remove the hollow set-screw (2) and take the lever (1) off.


23

Installation

6.8 Mounting the link arm Alternative to the lever with roller guide rail

X Observe the instructions in the link arm packaging. X The max. lever pre-tension specified here for Slimdrive EMD-F must never be exceeded.

Type of installation: Transom installation opposite hinge side.

Link arm version Soffit depth (mm) Door opening angleEMD LT 000-100 0–100 max. 100°EMD LT 100-200 100-200 max. 100°EMD LT 200-300 200-300 max. 100°EMD LT 300-400 300-400 max. 100°

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Pre-mounted link arm Completely mounted link arm

1 Stop (on site)2 Lever 23 Lever 1

à To prevent damage to the crown gearing of the lever, always make sure it is inserted onto the axle correctly.

X Open link arm screw(s). X Move the door to the closed position. X Mount lever 2 (2) to the door/door frame. X Set lever 1 (3) on the drive axle (thin dashed line in the drawing above) X Coat the screw provided with medium duty screw locking paint and tighten with 15 Nm.

Only applies to EMD-F: X Pre-tension lever 1 (3) until lever 2 (2) is in the position shown in the respective illustration. X Tighten both link arm screws.


24

Installation

Dismantling X Move the door to the closed position.

The locking spring is relaxed. X Loosen link arm screw(s).

The pre-tension is released, the dashed position is reached. X Dismantle the link arm.

6.9 Mounting the integrated opening restrictor

The following description illustrates transom installation hinge side for left hand (ISO 6). The information is mirrored for right hand (ISO 5) installation types transom installation opposite hinge side and door leaf installation hinge side.

M4x10

X Set the template bracket (1) in place and use drill Ø 4.5 mm to drill holes in the roller guide rail (2).

4,5

1

2

X Countersink the drill holes to Ø 9 mm.

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25

Installation

X Fix opening restrictor (3) in place using 2 screws.

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X Push the opening restrictor to the desired position and tighten using Allen key

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6.10 Installing the actuation sensors

à Sensors mounted on the wall or ceiling have to be positioned so that the door does not move through the field of detection of the sensor during opening and closing since self-actuation might be possible otherwise.

à For electrical connections, see the wiring diagram.


26

Electrical connection

7 Electrical connection

7.1 Mains connection

ATTENTION! Danger of fatal injury due to electric shock!

X Get a qualified electrician to connect and disconnect the electrical system (230 V). X Perform the power connection and equipment earth conductor test in accordance with VDE 0100 Part 610. X Before working on the electrical system, always disconnect the system from the mains. X Heed the wiring diagram.

à In accordance with the valid regulations it must be possible to de-energise the door drive at a suitable point. In the case of a fixed connection on site, an upstream master switch must be provided.

à If flexible cables are used, always use insulated wire-end ferrules.

7.2 Terminal assignment and cables

à The cables for the mains connection and the control line must be available on site (see cable plan). à During work on the electrical system, the drive must be disconnected from the mains by means of the connec-

tor (2) under the motor. X Connect the 230 V feeder in the terminal strip (1) in accordance with the wiring diagram.

1 Disconnection from the mains for transformer and control unit

2 Mains connection terminal3 Earthing cable, hood

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X Connect the control line cable (4) to the enclosed connector in accordance with the wiring diagram and plug it into the corresponding terminal field of the control unit.

X Insert the earthing cable (3) on the canopy and set the hood in place.

See the wiring diagram for further details.

4


27

Settings

8 Settings

The settings described here only apply for the Slimdrive EMD-F, no settings are required for the Slimdrive EMD.

8.1 Setting the closing force

X A hook wrench size 20-22 mm is required for setting.

à The closing force must always be set at the energy storage device for all operating modes. à The assignment depends on the type of installation in accordance with Section 5.3. à After the spring pre-tension has been changed, the drive must re-learn (see wiring diagram Slimdrive EMD/

EMD-F).

In the factory, the energy storage device is set as shown in the illustration below:

8.1.1 Setting at the roller guide rail

8.1.2 Settings in installation type transom installation hinge side with internal door hinges

Damage to the energy storage device!Applications (1) above EN 4 and EN 5 are not per-mitted for internal hinges for transom installation hinge side mounting type.

X Maximum energy storage device setting up to marking with hole nut wrench size 20-22 mm.

~10 mm1


28

Settings

8.1.3 Settings for link arm

Damage to the drive and door system! X Application EN 6 (1) is not permitted when a link

arm is used.

1

8.2 Closing speed in de-energised stateThis special case occurs in the event of a power failure or fire alarm or when the drive is switched off electrically.The closing speed is electrically controlled in this operating state too.

8.3 Latching action function in de-energised state

Danger of jamming due to excessive door acceleration. X Do not set more than 10° latching action on the door.

The factory setting can generally be left. In special cases, setting on the micro-switch (2) of the cam plate (1) is possible.

8.3.1 Setting up to date of manufacture 2013

X Use a wedge or similar to fix the door in position where the latching action is to begin.

X Loosen M4 screw and remove gear cover. X Loosen cam plate (1) clamp (Allen key 2 mm).

Mechanical latching action with smaller door angles ( ):

X Turn the cam plate (1) clockwise.Mechanical latching action with larger door angles ( ):

X Turn the cam plate (1) anti-clockwise. X Clamp the cam plate. X Check setting. X Set the gear cover in place and screw on using

M4 screw.

1

2


29

Service mode

8.3.2 Setting from date of manufacture 2013

X Use a wedge or similar to fix the door in position where the latching action is to begin.

X Insert a slot-head screwdriver (blade width 6 mm) in the notch of the cam plate and lever against the housing wall.

Mechanical latching action with smaller door angles ( ):

X Turn the cam plate (1) clockwise.Mechanical latching action with larger door angles ( ):

X Turn the cam plate (1) anti-clockwise. X Check setting.

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9 Service mode

Access to the service mode is via the service terminal ST220 or GEZEconnects.The functions of the respective operating units are described in the wiring diagram.


30

Service and maintenance

10 Service and maintenanceThe maintenance work described below must be performed by an expert on the Slimdrive EMD and Slimdrive EMD-F at least once a year or after 500,000 cycles. If there is a display programme switch, the service display lights up in the display.

X Service and maintenance should then be carried out promptly.

10.1 Dangers during mechanical service

ATTENTION!Danger of fatal injury due to electric shock!

X Disconnect the power supply from the drive by a master switch supplied by the customer and secure it against reactivating or disconnect the connector in the drive (see Section 8.2).

ATTENTION!Risk of injury due to falling hood!Danger of fatal injury due to electric shock!The hood is held with a catch mechanism at the drive side parts.

X Unplug the earthing cable (yellow-green) from the cable lug at the hood. X When re-installing, plug this earth cable back in at the same point before fitting the hood. Otherwise there is a

risk of an electric shock if a short-circuit to earth occurs.

ATTENTION!Risk of injury caused by crushing!

X Ensure that you have no extremities in the swinging area during swing movements of the lever or of the link arm.

Electrical brake in deenergized stateThe Slimdrive EMD-F has a brake which is controlled electrically for the closing speed. This is operable during a power failure, with an electrically deactivated device and in the case of a fire alarm (generator principle). There is a considerable risk of injury through the lever when the control unit is replaced or when cables between the control unit and the motor are disconnected. The opening of the door or the tensioning of the arm stores energy that is unbraked when released.

X Always close the door by hand and dismantle the lever as described in Section 6.7.4.

ATTENTION!Risk of injury caused by crushing!There is a considerable danger of injury through the lever when the control unit is replaced or when cables between the control unit and the motor are disconnected.

X In these cases always close the door manually and dismantle the lever as described in Section 6.7.4. X Always tighten the cable connections (1) after servicing and maintenance work.

View up to date of manufacture 2013 View from date of manufacture 2013

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31

Service and maintenance

ATTENTION!Risk of burns due to hot motor!The motor in the drive can become very hot after continuous operation or poor ease of movement or other defects.

X Disconnect the system from the mains network before working on the motor. X Let the motor cool down.

10.2 Maintenance workThe Slimdrive EMD/EMD-F is free of maintenance to a great extent and no extensive work has to be carried out with the exception of that specified below:

X Check fixing screws for tightness. X Tighten the fastening screw for the link arm or roller lever with 15 Nm. X Check the O-rings on the roller in the rail, replace if necessary (for dismantling of the lever see Section 6.7.4). X Clean the inside of the roller guide rail. X Check that the door latch functions correctly and is clean, oil lightly if necessary. X Check the roller lever or the link arm for damage, replace if necessary.

Test run X Remove the mains plug. X Ensure that the door moves properly. X Correct installation and closing sequence (for 2-leaf doors). X For EMD-F: Open the door(s), check the closing speed and latching action (see section 8) and adjust if necessa-

ry. X Switch the power supply back on or plug the connector back in.

10.3 Electrical service X Keep the test documents up-to-date and make them available.

The number of openings, operating hours and remaining time until the next servicing can be queried as descri-bed in the wiring diagram (see wiring diagram, sections "Commissioning and service" and "Service mode").

X After completing the maintenance work, always execute the Learning function for the Slimdrive EMD/EMD-F (see wiring diagram, section "Commissioning and service").

X Check the functioning of the actuating and presence sensors and replace if necessary.

10.4 Electrical faultsFault messages are stored and can be called up using the display programme switch or the service terminal ST220. If a fault is currently active, it is shown every 10 seconds on the display programme switch or the service terminal ST220. If the dot lights up in the left half of the display programme switch, the system was unable to completely initialise after being switched on. Either there is an obstruction or something in the system itself has become jammed.The dot extinguishes as soon as the door has been opened completely and closed again once.For troubleshooting and fault elimination see the fault table in the wiring diagram, "Fault messages" section.

X After changes to the drive (spring pretension, opening width, mounting dimensions, change in the actuation elements) or modifications to the "Open" safety sensor, check the control parameters (see wiring diagram).

X Reteach the drive (see wiring diagram). X The "Service mode" has been executed completely (see wiring diagram).

GermanyGEZE GmbHNiederlassung Süd-WestTel. +49 (0) 7152 203 594E-Mail: [email protected]

GEZE GmbHNiederlassung Süd-OstTel. +49 (0) 7152 203 6440E-Mail: [email protected]

GEZE GmbHNiederlassung OstTel. +49 (0) 7152 203 6840E-Mail: [email protected]

GEZE GmbHNiederlassung Mitte/LuxemburgTel. +49 (0) 7152 203 6888E-Mail: [email protected]

GEZE GmbHNiederlassung WestTel. +49 (0) 7152 203 6770 E-Mail: [email protected]

GEZE GmbHNiederlassung NordTel. +49 (0) 7152 203 6600E-Mail: [email protected]

GEZE Service GmbHTel. +49 (0) 1802 923392E-Mail: [email protected]

AustriaGEZE AustriaE-Mail: [email protected]

Baltic StatesGEZE GmbH Baltic States officeE-Mail: [email protected]

BeneluxGEZE Benelux B.V.E-Mail: [email protected]

BulgariaGEZE Bulgaria - Trade E-Mail: [email protected]

ChinaGEZE Industries (Tianjin) Co., Ltd.E-Mail: [email protected]

GEZE Industries (Tianjin) Co., Ltd.Branch Office ShanghaiE-Mail: [email protected]

GEZE Industries (Tianjin) Co., Ltd.Branch Office GuangzhouE-Mail: [email protected]

GEZE Industries (Tianjin) Co., Ltd.Branch Office BeijingE-Mail: [email protected]

FranceGEZE France S.A.R.L.E-Mail: [email protected]

HungaryGEZE Hungary Kft.E-Mail: [email protected]

IberiaGEZE Iberia S.R.L.E-Mail: [email protected]

IndiaGEZE India Private Ltd.E-Mail: [email protected]

ItalyGEZE Italia S.r.lE-Mail: [email protected]

GEZE Engineering Roma S.r.lE-Mail: [email protected]

PolandGEZE Polska Sp.z o.o.E-Mail: [email protected]

RomaniaGEZE Romania S.R.L.E-Mail: [email protected]

RussiaOOO GEZE RUSE-Mail: [email protected]

Scandinavia – SwedenGEZE Scandinavia ABE-Mail: [email protected]

Scandinavia – NorwayGEZE Scandinavia AB avd. NorgeE-Mail: [email protected]

Scandinavia – DenmarkGEZE DanmarkE-Mail: [email protected]

SingaporeGEZE (Asia Pacific) Pte, Ltd.E-Mail: [email protected]

South AfricaGEZE South Africa (Pty) Ltd.E-Mail: [email protected]

SwitzerlandGEZE Schweiz AGE-Mail: [email protected]

TurkeyGEZE Kapı ve Pencere SistemleriE-Mail: [email protected]

UkraineLLC GEZE UkraineE-Mail: [email protected]

United Arab Emirates/GCCGEZE Middle EastE-Mail: [email protected]

United KingdomGEZE UK Ltd.E-Mail: [email protected]

GEZE GmbHReinhold-Vöster-Straße 21–2971229 LeonbergGermany

Tel.: 0049 7152 203 0Fax.: 0049 7152 203 310www.geze.com

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