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© 2012 HORIBA, Ltd. All rights reserved. Measuring the Particle Size and Shape of Building Materials Ian Treviranus [email protected] www.horiba.com/us/particle

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Page 1: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Measuring the Particle Size and Shape of Building Materials

Ian [email protected]/us/particle

Page 2: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

What we’ll talk about

Measurement technologies

Application data

Q&A

Page 3: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Technologies in this Webinar

LA-950Laser Diffraction

SZ-100Dynamic Light Scattering & Zeta Potential

CAMSIZER & CAMSIZER XTDynamic Image Analysis

PSA300Static Image Analysis

SA-9600Flowing Gas BET Surface Area

Page 4: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

LA-950: Laser Diffraction

Particle size performance leaderNinth generationUltra durableLowest total cost of ownershipSuspension, emulsion, powder,

paste, gel10 nanometer – 3 mm

Page 5: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Dynamic Range 0.01 – 3000 µmWidest wet measurement rangeOnly system to measure 30 nm!

30 nm silica 40 nm latex

Page 6: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Superior Dry Powder Feeder

Direct flow ofpowder down tocell rather thanturn 90o, thenaround plastic tube, no densityrestriction likehorizontal units, zero impact surfaces meansgood dispersionw/o comminution

Webinar TE016: Optimizing Dry Powder Measurements

Page 7: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Superior Dry Powder Feeder

Automatic control of sample feed rateLA-950 monitors amount of sample

supplied by the vibratory feeder. Automatic feed back control keeps constant mass flow rate of powder during measurementThis is CRITICAL

– More reproducible, robust– No ghost peaks– No cutting off results– Fewer headaches!

Unique to HORIBA

Page 8: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

CAMSIZER Series: Image Analysis

High resolution size & shape Intelligent sieve correlationPatented dual captureCAMSIZER 30 micron – 30 millimeterCAMSIZER XT 1 micron – 3 millimeter

Page 9: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Advantage of Image Analysis

More Detailed Size Analysis due to Understanding of Particle Shape:Length, Width, Average Diameter

Page 10: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Shape Analysis

2

4P

ASPHT

max

min

Fe

c

xx

lw

lb

SPHT0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90

10

20

30

40

50

60

70

80

90

Q3 [%]

Pharma-Product-1-30kPa-bonne-forme-_xc_min_009.rdfPharma-Product-1-30kPa_Vitesse-Adaption_xc_min_008.rdflactose-30kPa_xFemax_003.rdfPharma-Product-2-460_xc_min_008.rdf

Equivalent spherical diameter

Perimeter

Longest diameter

Shortest daimeter

Area

b/l0.4 0.5 0.6 0.7 0.80

10

20

30

40

50

60

70

80

90

Q3 [%]

Pharma-Product-1-30kPa-bonne-forme-_xc_min_009.rdfPharma-Product-1-30kPa_Vitesse-Adaption_xc_min_008.rdflactose-30kPa_xFemax_003.rdfPharma-Product-2-460_xc_min_008.rdf

Page 11: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

What we’ll talk about

Measurement technologies

Application data

Q&A

Page 12: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Applications in this Webinar

CementConcreteLimestone/GCC/PCC/DolomiteGypsum

There are MANY others, but only so much time…

Page 13: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

General Importance for Powders

Powder flowParticle size, Particle shape

Dust hazard/nuisanceParticle size

DissolutionParticle size, Surface area

ReactivityParticle size, Particle shape, Surface area

Page 14: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Portland Cement

Most common cementParticle size affects rate of hydration

(1 um ~ 1 day, 10 um ~ 1 month)Set too fast, set too slowFast expansion, poor strength

Monitor size to control grinding processHistorically measured using sieves and

Blaine valuesMisleading

Page 15: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Portland Cement

Most common cementParticle size affects rate of hydration

(1 um ~ 1 day, 10 um ~ 1 month)Set too fast, set too slowFast expansion, poor strength

Monitor size to control grinding processHistorically measured using sieves and

Blaine valuesMisleading

Page 16: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

NIST SRM 114q

Page 17: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Portland Cement on the LA-950

Page 18: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Cement Replacements

Raw material cost and/or “green” costsFly ashSlag (GGBS)

*Housing and Building National Research Center, Egypt

Page 19: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Cement Replacements

Fly ash overlay with Portland cement using LA-950 PowderJet dry feeder

Page 20: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Concrete

Generally: cement + aggregate + waterSize of cement affects hydrationSize and shape of aggregate affects

workability, compressibilityCommonly use admixtures to control

propertiesPlasticizersPigmentsAccelerate/retard hydrationFumed silica

Page 21: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Aggregate on the CAMSIZER

Page 22: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Calcium Carbonate

Comes in two varietiesGround CaCO3

– Typically broader size distributions– Irregular particle shape

Precipitated CaCO3

– Can be narrow distributions– Can produce any of several morphologies

Size, color, and chemical composition determine applicationRoofing, Stucco, Grout, Masonry blocks

Page 23: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

GCC on the LA-950

Page 24: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Dolomite

Similar to limestone in useMany different grades

Page 25: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Dolomite

Shape data for same six grades

Page 26: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Gypsum

Gypsum board/drywall, plaster, cementRecovered from flue-gas, variable sizeNaturally occurring typically finer

Page 27: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

What we’ll talk about

Measurement technologies

Application data

Q&A

Page 28: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

For More Details

Visit http://www.horiba.com/particle

Contact us directly at [email protected]

Visit the Download Center to find this recorded presentation and many more on other topics

Page 29: Size and Shape of Building Materials - Horiba€¦ · © 2012 HORIBA, Ltd. All rights reserved. What we’ll talk about Measurement technologies Application data Q&A

© 2012 HORIBA, Ltd. All rights reserved.

Danke

Gracias

Большое спасибо

GrazieاُشْكرΣας ευχαριστούμε

감사합니다 Obrigado

Tacka dig

谢谢ขอบคุณครบั

ありがとうございました

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