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TRANSCRIPT
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
EQUIPMENT :
LOAD COMMUTATED
INVERTER (VFD)
DOCUMENT : COMPENDIUM OF
FAULTS/ALARMS
DOCUMENT NO. : 441/COMPEND/LCI REV.02 DTD.10/03/05
Wh! "#""$!% &' '*+&$'! #'" ,"'-* &h ,"&$+*" &%'" '#
F+*& /A*" $ &' - !. F+"&h" ,* *' " !"* h
Ch #'" %"'+! #+*& L' C'+&&$'! F$*+" L' PLL F+*& !
SEM E"&h$!% '+!& & &h ! '# &h$ '+!&.
REVISION ISTOR6 SEET
NATURE OF CANE
REV.NO./ DATE PREPARED 76 CEC
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
FIRST ISSUE
UPDATED UPTO 09.0.04
UPDATED UPTO 10.03.05
00 /25.03.04
01 /09.0.04
02 /10.03.05
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC1 S#all &ra&' o"(er)e* %! "a(e of 1 !o CT %! Loa*
+rea' S,%t& Pa!el
Fa%l$re of CT(
Te .r%#ary &o!!e&t%o!( o! te CT( are ($& tat loa* of
te C$ "ar( %( &o#%!g o! te CT( Terefore !e&e((ary to.ro)%*e fle/%"le &o!!e&t%o! o! o!e (%*e of te CT
C$(to#er o.%!e* tat fa%l$re #ay "e *$e to ter#al(tre((e(
T%( .o%!t ,a( ta'e! &are of ,e! re.la&e#e!t of Loa*+rea' S,%t& ,%t Co!ta&tor ,a( *o!e
MISC 2 0a('et( o! *oor( a)e ga.( at #a!y .la&e( re($lt%!g
%! a%r "e%!g ($&'e* tro$g te(e ga.( al(o
C$(to#er o.%!e* tat re.la&e#e!t of ga('et( !e&e((ary
0a('et( re.la&e* at .la&e( ,ere)er re$%re*
MMI FOR VFD MMI re#a%!( o$t of (er)%&e *$e to 3Co##$!%&at%o!
L%!' fa%l$re4
MMI (5, a!g%!g .ro"le#
Defe&t%)e l%!e *r%)er re.la&e* "y a !e, o!e
De#$lt%.le/er &a!!el( at &o!trol roo# ,ere !ot ,or'%!g
Sa#e re.a%re*
O!e ,%re of RS22 .ort ,a( fo$!* *%(&o!!e&te* (a#ere&t%f%e*
O!e ree* relay &ar* to "e re.la&e* 7fa%le* *$r%!gtro$"le(oot%!g8 MMI (y(te# .$t o!-l%!e "y.a((%!g Dr%)e
(tat$( a!* Re(et &o##a!* fro# PC
Re.la&e* ree* relay &ar* Pro"le# (ol)e*
Corre&te* )er(%o! of (oft,are %!(talle* +e&a#e O9MISC : 6A C-2 tr%..e* o! ele&tr%&al fa$lt
C$rre!t $!t%!g ,a( o"(er)e* %! C-1 a!* tr%..e* o!R .a(e O)er&$rre!t
;e! C-2 of ID Fa! 6A tr%.( &$rre!t5)oltage
$!t%!g %( o"(er)e* %! te C-1 a!* %t al(o tr%.(
1. 3LMAR04 &a!ge* fro# 2= No &a!ge
o"(er)e*
2. 3FLALEN4 a!* 3FLASEN4 &a!ge* to TRUE No
&a!ge o"(er)e*
3. Ca!ge* .ara#eter( 3CR0AIN FR0AIN FRTC
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Motor fo$!*at%o! )%"rat%o! fo$!* %ger &o#.are*
to oter #otor(
PLLTOL LIMAR04 No &a!ge o"(er)e*
4. F%!ally "y &a!g%!g PLLMODE fro# 6> to 2#V Pro"le# (ol)e*
MISC UPS ($..ly tr%..%!g o! trf %!r$( &$rre!t12>512>VAC 1. trf ,%t 2P B 2S ,%!*%!g( 1 (e&;%!*%!g fo$!* *efe&t%)e
S.e& for trf g%)e! "y EDN to TEC ,%t #(g to .ro&$retrf lo&ally S&ree! to "e .ro)%*e* "et,ee! .r%#ary a!*Se& of trf a!* S&ree! to "e earte* to .a!el fra#e
Ca!ge* tra!(for#er Pro"le# (ol)e*
MISC 1> 6A C-1 tr%..e* C-2 !ot re(.o!*%!g to (.ee*
lo,er &o##a!* fro# CRT C$rre!t a!* (.ee* of ID
fa! (t$&' 6A ta'e! o$t of (er)%&e #a!$ally a!* 6+
Para#eter SRCLSC &a!ge* to 1> a( %! (&e#e
:-2>#A (.ee* (%g!al %( !ot "e%!g re&* "y C-1 or C-2
Pro"le# %! IBC (y(te# (ol)e* 6A ta'e! %!to (er)%&e
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
ta'e! %!to (er)%&e SRCLSC fo$!* to "e >@ %!(tea*
of 1> %! oter &a!!el(
MISC 11 Ero(%o! of &ool%!g t$"e( at te t%. of te
t$"e(oot at O5+ (%*e of ID Fa! #otor( Re($lte*
%! .a((%!g of e/ter!al a%r %!to #otor "o*y Motor %(
CACA &oole*
C$(to#er .ro.o(e* to re.la&e all &ool%!g t$"e( 71>
t$"e(8 A('e* for a*)%(e
Referre* to &o!ta&t +HEL5EMRP-M$#"a% for f$rter
a&t%o!
MISC 12 ID 6A C1 ? o(&%llat%!g a!* loa* &$rre!t( o!
&o!ta&tor !ot "ala!&e* 1 .a(e &$rre!t #%((%!gSo$r&e &$rre!t( "ala!&e* >IA loa* NLI+
!egat%)e $#.( #%((%!g
Tol* to &a!ge HPTF &ar* %! LTM1 or LTM:
P$l(e ,a( #%((%!g %! LTM: Ca!ge* HPTF &ar* Pro"le#(ol)e*
MISC1 Re.eate* fa$lt( %! *r%)e *$e to loo(e &o!!e&t%o! o!
SEM Ra&'
Re&o##e!*e* to %!(tall lo&' "ar( to (e&$re &o!trol &ar*(
%! te ra&'( SEM Lo&' "ar %!(talle* Pro"le# (ol)e*
MMI FOR VFD 1: MMI g ett%!g $!g fre$e!tly L %!e * r%)er( O9
After PC re"oot%!g te MMI PC &o##$!%&at%o!
get( re-e(ta"l%(e*
If .o,er goe( OFF (o#et%#e( MMI PC a!g( a( tol* "y
&$(to#er EDN ($gge(te* to .$t te MMI PC o! UPS (o
tat t%( ,%ll !ot o&&$r MMI .$t o! UPS Pro"le# (ol)e*
MISC 1
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
fl%&'er( Fl%&'er%!g (to.( after (o#et%#e a!*
&a!!el "e&o#e( O9 Ca!!el tr%.( after fe, *ay(
S$gge(te* to lo,er te )al$e( of MTRFMIN a!* FLUS %!
(te.( of >>1 a!* %f !ot ($ff%&%e!t aga%! %! (te.( of >>
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
LOAD
COMMUTATION
FAILURE
1 Ca!!el tr%.( o! Loa* Co##$tat%o! fa%l$re 1. HPTF &ar* %! LTM fo$!* fa$lty ,e! *o%!g &ro,"arte(t HTPF &ar* re.la&e* Pro"le# (ol)e*
2. +HEL a( ($gge(te* to #a%!ta%! &o!trol roo#
te#.erat$re at 2
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
oter &a!!el te !e$tral gro$!*%!g of R-C &%r&$%t ,a(
!ot O9 Pro"le# %! "ot &a!!el( (ol)e*
MISC 6 Catter%!g of MAMS relay %! (la)e &a!!el A*$(te* off(et ero %! NLI+ Loa* FA+F+CFCA "y "a&'
&arg%!g fro# Ma(ter Pro"le# (ol)e*
MISC @ HMP0DMP+ %! :+1 g%)%!g +$(og after fe, o$r(
%! (er)%&e
HMP05DMP+ &ar* re.la&e*
Pro"le# (ol)e*
0ROUND FAULT VFD 0ro$!* Fa$lt .ro"le# %! (la)e &a!!el See te/t o! gro$!* fa$lt at te e!* of t%( *o&$#e!tCa"le %!($lat%o! ,a( fo$!* fa$lty o! &a"le fro# &o!ta&tor
to #otor *$r%!g %-.ot te(t to eart Pro"le# (ol)e*
MISC Ma(ter a!* Sla)e "ot (tart a!* r$! %!*%)%*$ally At#%!%#$# (.ee* (la)e *oe( !ot ta'e loa* ,e!.arallele* ,%t Ma(ter &a!!el
+a&'-&arge* (la)e ,%t (o$r&e "rea'er o.e! a!* loa*Co!ta&tor &lo(e* A*$(te* FA+ F+C FCA o! NLI+-loa*o! (la)e ,%t tat of Ma(ter
Sla)e &a!!el .arallele* O9 Pro"le# (ol)e*
MISC 1> C-1 tr%..e* "$t !o a!!$!&%at%o! o! te *oor
#o$!te* .r%!ter or at re#ote CBI
I!%t%ally ($(.e&te* tat Sto. &o##a!* ,a( "e%!g %(($e*
fro# CBI (y(te# "$t fo$!* t%( ,a( !ot tr$e Ca!!el
(ele&tor (,%t& a!* Lo&al5Re#ote (,%t& o! IOMA ,ere
"y.a((e* "$t tr%..%!g( &o!t%!$e* Tr%..%!g( ,ere re.orte*at reg$lar %!ter)al(
La.to. PC ,a( te! &o!!e&te* to HMP0 Fo$!* tatM%&ro.ro&e((or ,a( gett%!g re(et e)ery t%#e te *r%)e
tr%..e* T%( ,a( e)%*e!t fro# te La.to. *%(.lay
T%( &o$l* a..e! o!ly %f LVSH fro# PSFF goe( H%g
PSFF ($..ly ,a( &lea!e* "y "lo,%!g a%r Ca!!el .$t %!to(er)%&e a!* !o tr%..%!g( o"(er)e*
PSFF &a!ge* a( .er &$(to#er re$%re#e!t No f$rtertr%..%!g( o"(er)e*
MISC 11 1 After o)era$l%!g ,e! ID Fa!-+ ,a( (tarte* %t
"e&a#e ON B OFF #a!y t%#e( o! %t( o,! ;e! fa!(.ee* ,a( %!&rea(e* %t "e&a#e !or#al Aga%! ,e!
Pro"le# %( tat C-2 %( !ot go%!g to LMODEJ Te
rea(o! %( tat te fl$/ le)el( %! te #a&%!e %( le((er ta!te )al$e( (et for FLUS a!* MTRFMIN
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
te &a!!el ,a( (tarte* after (tat%o! tr%..%!g (a#e
.ro"le# o&&$rre* 2 ;e! C-2 ,a( (tarte*Dr%)e re&e%)e* ON &o##a!* a!* too' loa* al(o "$t
OFF (tat$( *%* !ot go fro# te *e(' ,%le RUN
%!*%&at%o! ,a( a..ear%!g o! te VFD .a!el Te!
C-1 ,a( (tarte* f%r(t a!* C-2 (tarte*tereafter No, *r%)e (tarte* !or#ally
Follo,%!g ($gge(te*K
D$r%!g te !e/t ($t*o,! "a&'&arge C-2 a!* a*$(tNLI+ Loa* Fl$/ )al$e( to te (a#e a( %! C-1 Al(o .lea(e
&e&' te FLUS MTRFMIN a!* FRSTART )al$e( %! C-2
are te (a#e a( %! C-1
Start #otor fro# C-2 a!* .lea(e &e&' #otor goe( toLMODEJ
SPD a!* SPM .ot( o! NLC+ *o !ot #atter for .ro.er
(tart%!g of te *r%)e
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC 1 D$r%!g Start-$. o.erat%o! ID Fa! a( tr%..e* o!
3So$r&e O)er&$rre!t4 o! &a!!el C-1 a!* Loa*
O)er&$rre!t4 o! &a!!el C-2 O)er&$rre!t relay(o.erate* o! loa* "rea'er (,%t&
Re(tarte* te *r%)e "$t aga%! tr%..e* o! te (a#e
fa$lt LMODE o! HHT !ot &a!ge* fro# G>
1. Co!*$&te* all te(t(-fo$!* O9 R$! %! Lo&al #o*e a!*
#otor %! $!&o$.le* &o!*%t%o! O9
Motor &o$.le* "a&' a!* (tarte* *r%)e ,%t (l%gtly%ger CRSTART B FRSTART Motor (tart a!* r$! ,a(
O9 fro# "ot &a!!el( Nor#al%(e* CRSTART B
FRSTART to or%g%!al )al$e(T%( .e!o#e!o! a..e!( after lo!g ($t *o,! ,e!o%l f%l# $!*er fa! "ear%!g !ot "$%lt-$. or %!let *a#.er
%!let a!* o$tlet gate( !ot .ro.erly &lo(e* *$r%!g (tart
C$(to#er a( "ee! a('e* to &e&' te(e .o%!t(
MISC 2 Ca!!el tr%..%!g (e)eral t%#e( *$e to )ar%o$( fa$lt( C$(to#er feel( tat # oter "oar* % ( !ot g %)%!g . ro.er
&o!ta&t to SEM #o*$le( ,%& &a$(e( fre$e!t tr%.( Ha(re$e(te* to &a!ge all #oter "oar*( or .ro)%*e
alter!at%)e #o*%f%e* fe#ale &o!!e&tor( %! #oter "oar*
+HEL-EDN (e!t SEM lo&' "ar( to &$(to#er a!* te (a#e
,a( %!(talle* o! all SEM #o*$le( Pro"le# (ol)e*
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LCI CHANNELS FOR VFD ? COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC 1 ID Fa! 6A ($**e!ly got $!loa*e* e)e! to$g #otor
&o!ta&tor( are ON ID Fa! 6A &$rre!t( ($**e!ly
*ro..e* to eroFD Fa! 6A *%* !ot tr%. o! %!terlo&' ID Fa! 6A
S.ee*M%!+ot fa!( ,ere a!* tr%..e* re(tarte*
ID Fa! 6A a!* tr%..e* a!* FD Fa! 6A tr%..e* o!3ID Fa! S.ee* M%!4
22> VDC ($..ly fro# *%(tr%"$t%o! "oar* fa%le* a!*
terefore &o!ta&tor *%* !ot tr%. F$rter STOP &o##a!*
,a( %(($e* fro# IBC to "ot &a!!el( a( 22>V DC ($..lya* fa%le*
F$rter &$(to#er a('e* to &e&' %! IBC (y(te# ,eterMAMS a( "ee! ta'e! for MFT1 MFT2 MFT %! FSSS
for ID Fa! OFF C$(to#er &o!f%r#e* tat (a#e a( "ee!*o!e
PLL FAULT 2 Ca!!el tr%..%!g fre$e!tly o! 3PLL Fa$lt4 After
#a!$al re(et &a!!el &o#e( %!to (er)%&e
SEM !ot earte* .ro.erly SEM eart%!g *o!e a( .er SEM
Eart%!g *o&$#e!t Pro"le# (ol)e*
0ROUND FAULT Sla)e &a!!el tr%..e* o! 0ro$!* Fa$lt Fle/ lea*( at #otor ter#%!al "o/ a* got #elte* a!*
!e$tral .o%!t o! "$(%!g ,a( "$r!t o$t Motor (to..e*
re&t%f%&at%o! *o!e "y .$tt%!g HT I!($lat%o! ta.e
MISC : Fa! (tarte* fro# (ta!*(t%ll a!* *%* !ot (tart Fa!*%* !ot .%&' $. (.ee* a!* ,a( rotat%!g )ery (lo,ly %!
te ,ro!g *%re&t%o!
S$(.e&te* No fl$/ "$%l* $. .o((%"ly "e&a$(e of #elt%!g off%el* lea* &o!!e&t%o!( %!(%*e #otor rotor e/&%ter
STIM FRSTART CRSTART %!&rea(e* Motor Starte*
Para#eter( &a!ge* to ol* )al$e( a!* (tart tr%al( ta'e!,ere ($&&e((f$l Ol* .ara#eter( reta%!e*Rea(o!- H%g "rea'a,ay tor$eS$"(e$e!t (tart( ,ere
O9 "e&a$(e o%l f%l# ,a( for#e* "et,ee! "ear%!g #etal B
(aft&a$(%!g lo,er "rea'a,ay tor$e
LOAD
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LCI CHANNELS FOR VFD ? COMPENDIUM OF FAULTS
COMMUTATION
FAILURE
tyr%(tor( ,ere (orte* o$t Re.la&e* leg #o*$le Pro"le#
(ol)e*
FAILURE TO START 6 6A C-1 (tarte* LMODE *%* !ot %!&rea(e fro# G1
#a!y t%#e( %! (.%te of &a!g%!g .ara#eter( l%'e
MTRFMIN FLUS STIM CRSTART FRSTART
et& S$(.e&te* #otor ,%!*%!g #ay "e fa$ltyCo!!e&te* C-2 ,%!*%!g of #otor to C-1 of LCI
Pro"le# .er(%(t(
Fo$!* tat (!$""er %! STM6 ,a( fa$lty Ca.a&%tor ,a(
(orte* Re.la&e* (!$""er Pro"le# (ol)e*
C$(to#er a('e* to &e&' "ear%!g al%g!#e!t o! Fa! "ear%!g
%! !e/t ($t*o,!
LOAD
COMMUTATION
FAILURE
@ Ca!!el tr%..%!g o! 3Loa* Co##$tat%o! Fa%l$re4 %!
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LCI CHANNELS FOR VFD ? COMPENDIUM OF FAULTS
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC 1 1 Ca!!el +2 tr%..e* o! 3Motor I(olator !ot
&lo(e*4
2 Se&o!* t%#e tr%..e*
1. +rea'er &lo(%!g l%!' ,a( !ot lat&%!g a!* "rea'er ,a(
tr%..%!g %##e*%ately after &lo(%!g 7Me&a!%&al
.ro"le#8 +rea'er tr$&' re.la&e* a!* &a!!el (tarte*Fo$!* tat lat&%!g #e&a!%(# ,a( fa$lty Fa$lty .art
re.la&e* a!* C+ tr$&' te(te* a!* 'e.t rea*y for
(er)%&e Pro"le# (ol)e*2 Fa$lt re(ette* a!* (tarte*
LOAD
COMMUTATIONFAILURE
2 Ca!!el +1 tr%..e* o! 3Loa* Co##$tat%o! Fa%l$re4 1 Ce&'e* loa* "r%*ge &a.a&%ta!&e( for &arg%!g
&$rre!t( ,%t #egger ? O9
2. Ce&'e* MOV( of loa* "r%*ge for I!($lat%o!
re(%(ta!&e- O9
3. Ce&'e* gate .$l(e( o! HPT9 &ar* %! gate te(t #o*e
O!e HPT9 &ar* .$l(e !ot O9 Re.la&e* &ar* Pro"le#(ol)e*
MISC 3+$( og 3 error o! HMP0 &ar* I!(erte* HMP0 &ar* .ro.erly
P$t lo&' "ar( o! SEM ra&'Al(o &e&'e* ,eter EPROMS are %!(erte* .ro.erly o!
HMP05DMP+ Pro"le# (ol)e*
SOURCEUNDERVOLTA0E
: Tr%..%!g o! 3So$r&e U!*er)oltage ,e! +FP (tarte*a!* *$r%!g fa(t "$( &a!geo)er fro# $!%t to (tat%o!
So$r&e U!*er)oltage alar# a..ear( %##e*%ately "$t3So$r&e Lo, l%!e4 fa$lt a..ear( after (o#et%#e
It ,a( o"(er)e* tat (o$r&e )oltage *%.( "elo, $5) (et)al$e ,e!e)er MD+FP (tart( T%( %( "e&a$(e of )ery %g
I!r$( &$rre!t %! MD+FP Ca!ge* (o$r&e $5) (ett%!g to alo,er )al$e a( .er (%te re$%re#e!t Pro"le# (ol)e*
MISC
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
+ear%!g &a!ge* a!* fa! re.la&e* Pro"le# (ol)e*
MISC 6 2 !o( te#. (&a!!er( are #alf$!&t%o!%!g He!&etr%..%!g re#o)e* Ho,e)er ,%!*%!g te#. a!*
"ear%!g te#. tr%..%!g fro# I5C .a!el %( %! (er)%&e
+HEL agree* to re.a%r te fa$lty (&a!!er( S&a!!er( (e!tto +HEL-EDN for re.a%r
MISC @ S.ee* %!*%&at%!g at VFD .a!el a!* a&t$al (.ee* are
#at&%!g S.ee* at PMS !ot #at&%!g
+HEL a( re$e(te* to a*$(t te #A rea*%!g a( .er
.ro&e*$re g%)e! %! VFD OBM #a!$al Vol1-+oo'1-Ca.ter
Cla$(e 61
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Pro&e((or !or#al%(e* a!* re(tarte*
0ROUND FAULT 1> Ca!!el tr%..e* o! gro$!* fa$lt Fa$lt re(ette* a!* &a!!el (tarte* (#ootly Pro"le# #ay
"e *$e to K
a. Loo(e &o!!e&t%o! %! loa* (%*e &o!!e&t%o!( 7"$("ar(
&o!!e&tor eart%!g l$g o! HPT9 SEM Eart%!g8
b. Loo(e &o!!e&t%o! o! (tar .o%!t of loa* (%*e f%lter
&a.a&%tor &%r&$%t
c. Ce&' )oltage (ett%!g
S%te (ay( all &o!!e&t%o!( a"o)e a)e "ee! fo$!* !or#alS$(.e&te* tra!(%e!t gro$!* fa$lt a( tere ,ere !o fa%l$re(
of &o#.o!e!t( to *ete&t te (a#e
SOURCE
COMMUTATION
FAILURE
11 Tr%..e* ,%t follo,%!g %!*%&at%o! o! .r%!to$t(K
a. So$r&e O5C " Loa* Co##$tat%o! fa%l$re & Loa*
O5C * So$r&e &o##$tat%o! fa%l$re
b. Ca!!el &o$l* !ot "e re(tarte* tr%..%!g o!(a#e fa$lt( a!* $!t%!g %! &$rre!t(
1. UPS )oltage at .a!el &e&'e* a!* fo$!* O9
2. So$r&e (%*e tyr%(tor STM: fo$!* fa%le* Re.la&e*
#o*$le STM: a!* &a!!el ta'e! %!to (er)%&e O9
MISC12 ID Fa! +-1 (.ee* ,a( lo&'e* at %! r$!!%!g &o!*%t%o! HMP0 fo$!* a!ge* HMP0 re(ette* a!* fa! (tarte*
Co$l* "e *$e to loo(e &o!!e&t%o! of HMP0
S%te a*)%(e* to .$t lo&' "ar( o! SEM Pro"le# (ol)e*
SHORTED MOTOR
;INDIN0 B LOAD
COMMUTATION
FAILURE
1 Fa! +1 tr%..e* o!&e o! a8 Loa* &o##$tat%o! fa%l$re
"8 +r%*ge f%lter f$(e &8 Sorte* #otor ,%!*%!g
Se&o!* t%#e o! a8 Loa* Co##$tat%o! Fa%l$re
T%r* t%#e o! a8 Loa* Co##$tat%o! Fa%l$re "8Sorte* #otor ,%!*%!g
1 HPT9 &ar* fo$!* fa$lty after &e&'%!g ,a)efor#( %!
gate te(t #o*e Re.la&e* &ar*
2 . tyr%(tor %! f%el* e/&%ter #o*$le a* fa%le*
Cal%"rat%o! of f%el* &$rre!t fee*"a&' ,a( ,ro!g Sa#e&orre&te* 7%! A18
I5O PRO+LEM 1: Tr%..e* o! %!*%&at%o!(K
a8 Motor I(olator !ot &lo(e* "8 RUNP #%((%!g &8
+r%*ge f%lter f$(e
Fa$lt %!*%&at%o!( ,ere fal(e Fa$lt re(et a!* *r%)e
re(tarte* S$(.e&te* UPS fee*er ($..ly .ro"le#
I5O PRO+LEM 1
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
" STARTP5RUNP #%((%!g
MISC16 Ca!!el tr%..e* 11'V So$r&e "rea'er tr%..e* o!
IDMT O5C .rote&t%o! relay No %!*%&at%o! o! VFD
"efore tr%..%!g
Relay re(ette* a!* &a!!el re(tarte*Malf$!&t%o!%!g of IDMT relay ($(.e&te*
MISC 1@ HD of To "e
&o!f%r#e*
> HD for Ca!!el tr%..e* ,%t +$(og Le* o! HMP0 Sa#e !otre(ett%!g
Re.la&e* HMP0DMP+ Ce&'e* tat te 6 !o( ofEPROM( are %!(talle* &orre&tly Pro"le# (ol)e*
SHORTED MOTOR;INDIN0
21 Ca!!el tr%..e* o! 3Sorte* Motor ,%!*%!g4 1. Ce&' tyr%(tor ealt%!e((-O9
2. Re(et a!* re(tarte* - tr%..e*
3. Dry (ol*er %! )oltage atte!$ator &%r&$%t o! PTN&ar* Atte!*e* *ry (ol*er Self te(t alte* at 2 B
gate te(t al(o alte* LVSH o! NPS &ar* %! PSFF
#o*$le ,a( !ot .re(e!t NPS re.la&e* a!* re(tarte*Ce&' to "e *o!e o! +erg $#.er .o(%t%o! %! PTN *$r%!g&ar* re.la&e#e!t Ca!!el ta'e! %!to (er)%&e O9
I5O PRO+LEM 22 Ca!!el tr%..%!g o! "lo,er lo(( +lo,er (ele&t%o! &o!ta&t 3+otto# "lo,er (ele&te*4 !ot,%re* to IOMA &ar* Sa#e *o!e Pro"le# (ol)e*
MISC 2 HMP0 &ar* *%* !ot .a(( Self Te(t Ha!g( #%*,ay Re.la&e HMP0 P$t EPROM( U22 U2 U2: U22 U>a!* EEPROM( U>:U>< fro# ol* &ar* %! re(.e&t%)e (lot(
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
%! te !e, &ar* Lo&' "ar to "e .$t %! SEM Ra&' Pro"le#
(ol)e*
0ATIN0 SUPPL
UNDERVOLTA0E
2: Tr%..e* o! 0ate ($..ly $5) 1. I! gate te(t #o*e HPT9 &ar* %! LTM1 1A f$(e "lo,!
Re.la&e* a!* (tarte* O9
2 MC+ GC+2 fee*%!g ele&tro!%& #o*$le( fo$!* tr%..e*
3NTRF4 &ar* %! PS@ #o*$le fo$!* fa$lty Re.la&e*Pro"le# (ol)e*
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
SOURCE
OVERCURRENT B
LOADOVERCURRENT
1 S.ee* !ot ra%(%!g "eyo!* 1:>r.# 7Rate* J
@>>r.#8 C$rre!t $!t%!g %! 2 &a!!el(
Ca!!el tr%..e* o! 3So$r&e a!* Loa* S$..re((%o!Fa$lt4
So$r&e (%*e atte!$at%o! )oltage fee*"a&' !ota)a%la"le
1. 1(t &a!!el ?C$rre!t $!t%!g *$e to %#.ro.er )oltage
fee*"a&' fro# (o$r&e "r%*ge *$e to fa%l$re of
atte!$ator %! HPTF &ar* Re.la&e* HPTF Pro"le#(ol)e*
2. 2!* &a!!el ? ;ro!g .olar%ty of &$rre!t fee*"a&'(
fro# #otor (%*e CT(3. Ca!ge* NLC+ &ar* No &a!ge o"(er)e* Or%g%!al
&ar* .$t "a&' %! ra&'
4. Ce&'e* r%""o! &a"le fro# IOMA %( .ro.erly (eate*
o! te SEM ea*er :-2>#A !ot rea&%!g SEM
Pre((e* &o!!e&tor B "e&a#e O9
5. Co!*$&te* &ro,"ar te(t Cro,"ar te(t O9
Motor ,%t "ot &a!!el( ta'e! %!to (er)%&e O9
MISC 2 Self te(t !ot go%!g tro$g Ea& t%#e te(t fa%le* %!*%ffere!t (te.(72 ra&'(8
>PAR (%g!al ,a( .$lle* *o,! "y *efe&t%)e NLI+ &ar*(Re.la&e* NLI+ &ar*( %! te 2 ra&'( Pro"le# (ol)e*
MISC HMP0 *%* !ot re&og!%(e (tat$( of r$!!%!g "lo,er(e)e! ,e! "lo,er( ,ere r$! He!&e So$r&e "rea'er
&lo(e .er#%((%)e ,a( !ot a)a%la"le
HMP0 fo$!* *efe&t%)e Re.la&e* te 6 EPROM( fro# te*efe&t%)e &ar* E!($re* tat tey are .$t %! te &orre&t
.o(%t%o! ,%t &orre&t .olar%ty Ca!!el (tarte* O9
0ROUND FAULT : Tr%..%!g o! gro$!* fa$lt ,e!e)er (.ee* ra%(e*
"eyo!* >r.# a!* #otor )olt( %( >V ,%to$t
a!y fa$lt %! #otor or &a"le
1. Re.la&e* HLC+ &ar* No &a!ge o"(er)e* Or%g%!al
&ar* .$t "a&' %! SEM ra&'
2. MOV( MOV1 MOV2 a!* MOV: fa%le* at a #$&
le(( )oltage ta! *e(%g!e*Ce&'e* ,%r%!g %! .a!el Fo$!* ,ro!g ,%r%!g Corre&te*
te (a#e Dr%)e ta'e! %!to (er)%&e O9
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
3+$(og4 LED o! HMP0 Ce&'e* SEM fa! *%re&t%o! of rotat%o! O9
Ca!!el ta'e! %!to (er)%&e
MISC 1> S.ar'%!g o! &o!ta&tor MISOL MISOL fo$!*
*a#age*
Clea!e* &o!ta&t ,%t (a!*.a.er a!* CTC a!* *r%)e ta'e!
%!to (er)%&e O9
MISC 11 VFD tr%.( o! $5) &o!*%t%o! of &o!trol ($..ly VFD trf 11>V511>V g%)e! for re&t%f%&at%o! (e!t to (%te
C$(to#er ,a( tol* to &e&' UPS fee*er )oltage Ca!ge*
ta. o! trf %! VFD .a!el C B EE &$"%&le fee*%!gele&tro!%&( O9
MISC 12 Refere!&e )oltage 'ee.( )ary%!g e)e! ,%t &o!(ta!t
*e#a!* (%g!al Ca$(e( Dr%)e $!t%!g
Motor (.ee* a!* &$rre!t &a!g%!g at IBC e)e!
to$g (tea*y at .a!elSPD te(t .o%!t g%)e( 1:V e)e! ,e! (.ee* %( ero
Motor S.ee* a!* &$rre!t %!*%&at%o! at "ot lo&al Bre#ote are errat%&
Re.la&e* NLC+ Pro"le# (ol)e*
Re.la&e* NLC+ Pro"le# (ol)e*
Re.la&e* DLC+ Pro"le# (ol)e*
Re.la&e* NLC+ Pro"le# (ol)e*
MISC 1 Pr%!ter ,or'( O9 %! te(t #o*e "$t *oe( !ot .r%!t
Stat$(5Fa$lt fro# SEM
Re.la&e* Pr%!ter Pr%!ter (e!t for re.a%r to +HEL-EDN
I5O PRO+LEM 1: HRDD *oe( !ot g%)e o$t.$t LED( a!* )oltage(
&orre(.o!*%!g to e/%(t%!g (tat$(
Re.la&e* HRDD Pro"le# (ol)e* Car* (e!t for re.a%r to
+HEL-EDN
FAILURE TO START 1
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
fa! (.ee* *$e to &la#. o! (.ee* refere!&e fro#
IBC (y(te# 7A$to &la#.%!g8
IBC (y(te#
LOAD
COMMUTATION
FAILURE
1 Ca!!el tr%..%!g *$e to Loa* Co##$tat%o! fa%l$re
R$!!%!g !or#al after fa$lt re(et
Loo(e &o!!e&t%o!( %! te CT fee*"a&'
I#.ro.er eart%!g of SEM Ra&'
SEM Ra&' earte* a( .er SEM Eart%!g *o&$#e!t Dr%)e
ta'e! %!to (er)%&e O9
I5O PRO+LEM 1 Ca!!el tr%..%!g o! +r%*ge D%ffere!t%al Pre(($refa$lt ,e! ta'e! %!to (er)%&e
Ca!!el (tarte* after &ro((%!g #%! (.ee* &$rre!t
(tarte* $!t%!g a!* tr%..e* o! Loa* Co##$tat%o!
fa%l$re Cro,"ar te(t ,a( *o!e for .o,er &'t &e&'o!e $#. #%((%!g %! &$rre!t ,a)efor#
C$rre!t $!t%!g ,e! &a!!el ta'e! %!to (er)%&e
IOMA fo$!* fa$lty Re.la&e* IOMA
HPTF &ar* %! (o$r&e "r%*ge fo$!* fa%le* Re.la&e* a!*
"e&a#e O9
Loa* (%*e &ar*( !ot f%r%!g &orre&tly or %! (e$e!&e O!e
HPTF &ar* "ot !eo!( *%* !ot (,%t& O!5Off togeter
HPTF &ar* fa$lty Re.la&e* a!* Pro"le# (ol)e*
I5O PRO+LEM 2> ;e! RUN relay e!erg%(e* +DIFS; 7IOMA T+6-
>8 goe( %g HMP0 (e!(e( t%( a( +r%*geD%ffere!t%al Pre(($re Fa$lt B *r%)e tr%.(
To "e &e&'e* %! te(t %g of re.a%r &ell at +HEL-EDN
E!erg%(e RUN relay %! IOMA Ce&' %f TP %! HRIA72A8goe( %g .%! 22 o! SEM ea*er goe( %g fl%&'er of
LED I1< o! HISA 1+
IOMA &e&'e* %! re.a%r &ell "$t !o fa$lt fo$!* Re.la&e*
te t,o #oter "oar*( o! IOMA Rete(te* a!**e(.at&e* to (%te S$(.e&te* tra&'%!g .ro"le# o! #oter
"oar*
MISC 21 Sla)e &a!!el a!* Ma(ter &a!!el &a! %!*%)%*$ally
(tart a!* r$! +$t Sla)e &a!!el &a!!ot "e .arallele*
,%t Ma(ter If .arallel%!g %( *o!e &$rre!t %! (la)e
re#a%!( at ero
+a&'&arge Sla)e ,%t Ma(ter r$!!%!g a!* a*$(t FA+
F+C FCA o! NLI+ Loa* of Sla)e (a#e a( Ma(ter U(e te
(a#e #$lt%#eter
Fo$!* Sla)e a*$(t#e!t ,a( !ot O9 A*$(te* Pro"le#(ol)e*
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
SOURCE
UNDERVOLTA0E
22 So$r&e U!*er)oltage fa$lt e)e! to$g So$r&e
)oltage %( O9
A('e* to &e&' )oltage fee*"a&' &%r&$%t fro# HPTF
atte!$ator to NSFC a!* al(o l%!e )oltage( o! NSFC"a&'.la!e Fo$!* .a(e So$r&e atte!$ator !ot O9
Re.la&e* Pro"le# (ol)e*
S%te ,a( al(o a('e* to &e&' ,eter te gro$!* .%llar o!
HPTF %( !ot loo(e 7*ry (ol*er8 "efore (e!*%!g HPTF &ar*for re.a%r
MISC 2 C-1 a!* C-2 (.ee* #eter( !ot #at&%!g S.ee* #eter *oe( !ot a)e .ot
C$(to#er a*)%(e* to a*$(t LCI *oor 1>V DC (.ee* #eter
after (ee%!g &o$!t( 1>2:J6>HJ>>r.# Tol* to a*$(t
SPM .ot o!lyPro"le# (ol)e*
MISC 2: Ca!!el tr%.( ,%to$t a!y fa$lt or alar# #e((ageRUN l%gt %( ON "$t &a!!el get( $!loa*e*
&$rre!tJ>
All SEM )oltage( O90ate te(t !ot O9 Self te(t *o!e Fa%le* %! te(t >6K
NSFC-2C Re.la&e* NSFC ?2C Pro"le# (ol)e*
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LCI CHANNELS FOR VFD ? COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC 1 Ca!!el (tart( "$t g%)e( lo(( of (.ee* refere!&e
to$g :#A refere!&e %( .re(e!t
C$(to#er a('e* to &e&' IBC refere!&e M$(t "e :#A
#%!%#$#
FIELDOVERCURRENT
2 VFD F%el* O)er&$rre!t .ro"le# A*$(te* F%el* &$rre!t fee*"a&' at SEM &ar* Pro"le#(ol)e*
LOAD PLL FAULT D$r%!g (tart%!g VFD tr%.( o! 3Loa* PLL Fa$lt4
F%r%!g .$l(e( !ot gett%!g relea(e* %! 0ate Te(t#o*e e)e! to$g Self te(t .a((e(
1. Var%a"le &o#.o!e!t( o! NLI+-1C a!* 1D !ot a( .er
(&e#e2. P%!-@2 of HAIA a* got *%(lo*ge* Not #a'%!g .ro.er
&o!ta&t o! te "a&'.la!e
3. Re&t%f%e* (l!o1B2 a"o)e Pro"le# (ol)e*
FIELD
OVERCURRENT
: Ca!!el tr%..%!g o! F%el* O)er&$rre!t Ce&'e* &a"le of AC I!.$t E/&%ter ,a( gett%!g eate*
Po,er ter#%!at%o! %!(%*e te #o*$le fo$!* loo(eT%gte!e* a!* "e&a#e O9 Dr%)e ta'e! %!to (er)%&e
I5O PRO+LEM
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC 1 Tr%..%!g o! $!*er)oltage 1. Ca!ge* C1@ o! DLI+ to >:@F fro# >>:@F D%* !ot
(ol)e te .ro"le#
2. LT ($..ly to Co!trol .a!el &a!ge* to U!%t LT +$(%!(tea* of Stat%o! LT "$(7)oltage ,%ll !ot "e (tea*y
"e&a$(e e/ter!al gr%* *%(t$r"a!&e( ,%ll get refle&te*
to t%(83. Fo$!* tat t%#er( %! Co!trol Pa!el ,ere ON *elay
%!(tea* of OFF *elay Ca!ge* t%#er( to OFF *elay
ty.e
4. Pro"le# (ol)e*
MISC 2 O!e !o tyr%(tor #o*$le o! loa* (%*e fa%le* %! +FP1>C All !o( (er%e( tyr%(tor( got (orte*
Mo*$le re.la&e* ,%t ealty .o,er #o*$le Fa$lty #o*$le(e!t to +HEL-EDN for re.a%r
MISC Sy(te# tr%..e* ,%to$t a!y a!!$!&%at%o!HMP0 a!ge* a!* te(t le* %( glo,%!g
1. Ce&' %f all EPROM( a!* EEPROMS o! HMP05DMP+are .ro.erly (eate* Fo$!* O9
2. Ce&' SEM Lo&' "ar %( .$t a!* all &ar* to. a!* "otto#
lo&'( are f%r# Fo$!* O9
3. Ce&' %f SEM fra#e %( lo&'e* to te .a!el $(%!g te L-a!gle .ro)%*e* Fo$!* O9
4. Fo$!* o$t tat e)e! to$g SEM lo&'%!g "ar %( .$t
tere %( &leara!&e "et,ee! lo&' "ar foa# a!* &ar*
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
A EVC ,a( !ot &o!*$&t%!g Re.la&e* B O9
2. C2-NHVL &ar* of EVC fo$!* *efe&t%)e Re.la&e* a!*
No $!t%!g o"(er)e*
3. Re.la&e NLI+ ?So$r&e &ar*
4. NHVL ? o!ly 2 la#.( fo$!* glo,%!g Ca!!el #a!$ally
tr%..e* HMP0 toro$gly &lea!e* a!* re(tarte* No
$!t%!g o"(er)e*
< . FCLIM )al$e( %!&rea(e* S.ee* #eter( for all :&a!!el( &al%"rate*
6 S.ee* reg$lator ga%! &a!ge* fro# < to 2
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
*e#a!* a&&elerate "eyo!* a &erta%! (.ee* a!* e/&%tat%o! &$rre!t
l%#%t %( "e%!g rea&e*
LOAD PLL FAULT B
SHORTED MOTOR
;INDIN0
11 PLL Fa$lt a!* Motor (orte* ,%!*%!g Fa$lt Loa* (%*e tyr%(tor ele&tr%&al &o!!e&t%o!( t%gte!e*
Loo(e &o!!e&t%o! of Loa* atte!$ator ,%re fro# Lo&al AC
+$("ar fo$!* Pro"le# (ol)e*
FAILURE TO START 12 Motor rotate( %! te &orre&t *%re&t%o! )ery (lo,ly
,e! r$! e%ter fro# C-1 or C-2
Motor ,a( %! (er)%&e earl%er fro# "ot &a!!el( I!*%)%*$al
&a!!el r$!!%!g ,a( al(o .ro)e* Terefore ($(.e&te*
#otorFo$!* tat DC &a"le %! #otor fro# o$t.$t of e/&%ter
*%o*e "r%*ge to #a%! f%el* a* #elte* at l$g .o%!t
+HEL-+HOPAL re.re(e!tat%)e( &alle* to (%te Ca!ge*
&a"le Pro"le# (ol)e*
MISC 1 O$t.$t Co!ta&tor ,a( !ot ol*%!g after &lo(e&o##a!* ,a( g%)e! Co!ta&tor %( M5(
Tele#a&a!%$e #a'e Mag!et%& lat& ty.e
CR1+LM21 Mag!et fa&e O9
A*$(te* &a# tat a&t$ate( te &o!ta&t( for te &o%l&o!trol &%r&$%t o! te &o!ta&tor Ca!!el ta'e! %!to
(er)%&e O9 Pro"le# (ol)e*
LOAD
COMMUTATION
FAILURE
1: Sla)e &a!!el of +FP tr%.( o! Loa* Co##$tat%o!
fa%l$re ra!*o#ly
SEM gro$!*%!g .a!el gro$!*%!g &e&'e* a!* fo$!* O9
Ca!ge* HLC+ &ar* Pro"le# (ol)e*
SHORTED MOTOR
;INDIN0
1
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC 1 Fl%&'er%!g of LED( o! HPT9 &ar*( "ot %!
re&t%f%er a!* I!)erter %! 0ate Te(t Mo*e
Pro"le# (ol)e* "y &a!g%!g HPT9 &ar*(
+RID0E
DIFFERENTIAL
PRESSURE
2 3+r%*ge D%ffere!t%al Pre(($re4 #e((age a..ear%!g
%! te .r%!ter %! (.%te of "lo,er( r$!!%!g1. Ce&' &a"le &o!!e&t%o! fro# AFM to IO #o*$le O9
2. Re.la&e* A%r Flo, #o!%tor Pro"le# (ol)e*
LOAD PLL FAULT At rate* (.ee* fl$&t$at%o!( o"(er)e* %! #a%! .o,er
($..ly to #otor a&&o#.a!%e* "y $!"ala!&e*
e/&%tat%o! .ara#eter(Voltage (e!(e* "y VFD ,a( %ger
Motor (.ee* &o$l* !ot "e %!&rea(e* "eyo!* :>>r.#a!* VFD tr%..%!g o! 3LOAD PLL FAULT4
1. $#.er (ett%!g %! HPT9 Voltage atte!$ator &%r&$%t
&orre&te*
2. E/&%ter .a(e (e$e!&e ,ro!gPro"le# (ol)e*
EDN %!(%(te* tat VFD roo# (o$l* "e #a%!ta%!e* *$(tfree
FAILURE TO START : Ca!!el tr%..e* o! M%&ro.ro&e((or alar#
H$!t%!g o"(er)e* Cro,"ar a!* EVC te(t fo$!* O9
CRSTART #o*%f%e* fro# > to >< a!* (tarte*
H$!t%!g .er(%(t(
S!$""er "ar a((e#"ly LTM2 a!* LTM< ,ere fo$!* o.e!
Re.la&e* S!$""er +ar A((e#"ly B (tarte*
Loa* &$rre!t CT fee*"a&' &a"le71> .%!8 o! SEM ea*erfo$!* re)er(e* I!(erte* %! &orre&t *%re&t%o! Pro"le#
(ol)e*
MISC
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
%!.$t to te &ar* a( "ee! re*$&e* to 11>V "y a*$(t%!g
ta. .o(%t%o! to te %!.$t tra!(for#er Pro"le# (ol)e*
MISC@ Self Te(t fa%l( at 2>>1 EDN (ay( .ro"le# %( %! Self te(t &%r&$%t( o!ly S%te a('e*
to go aea* ,%t #otor r$!!%!g T%( &%r&$%t *oe( !ot a)e
a!y f$!&t%o! ,e! *r%)e %( %! (er)%&e
MISC Co$l* !ot go to 0ate Te(t #o*e Corre&te* off(et ero o! NLI+ Loa* a!* NLI+ So$r&e
FA+ F+C B FCA ,%t te(t o(&%llator ON "y (l%gtly
a*$(t%!g +AL1 a!* +AL2 .ote!t%o#eter( o! NLC+ Te!&a!ge* MTRFMIN a!* FLUS to >2 a!* >1 re(.e&t%)ely
Pro"le# (ol)e*
MISC 3MAMS relay !ot gett%!g re(et e)e! after VFD %(
(to..e* 7S.ee* %( ero8
HRDA &ar* fo$!* fa$lty Re.la&e* Pro"le# (ol)e*
MISC 1> S.ee* ($**e!ly rea&e* >r.# a!* $!%t tr%..e* o!
f$r!a&e .re(($re )ery lo,
D$e to ($**e! %g (et .o%!t fro# IBC :-2>#A (%g!al
Corre&te* .ro"le# at IBC Pro"le# (ol)e*
MISC 11 ID Fa! A$to &o!trol %( !ot ,or'%!g .ro.erly H$!t%!g
%! &$rre!t ,e! F$r!a&e .re(($re &o!troller %( .$t %!
A$to #o*e
C$(to#er a('e* to &a!ge P B I )al$e( %! PI f$r!a&e *raft
&o!troller %! IBC (y(te# Pro"le# (ol)e*
MISC 12 Co!troller )ery (lo, May *a#age VFD5#otorCleara!&e a('e* to #a'e &o!troller fa(t
C$(to#er a('e* to t%#e f$r!a&e *raft PI &o!troller at IBC(y(te# for o.t%#$# .erfor#a!&e to ($%t (y(te#
re$%re#e!t Pro"le# (ol)e*
MISC 1 VFD *%* !ot (to. ,%t Sto. &o##a!* fro# DCS
F%le* (to. P+ F%!ally (to..e* ,%t E#erge!&y Sto.
P+ fro# 66'V
S.ee* *oe( !ot )ary ,%t %!.$t (%g!al a!*
&o##$!%&at%o! to HRDA &ar* fa%l(
D$e to +$(og .ro"le# %! HMP0 S$(.e&te* loo(e
&o!!e&t%o! "et,ee! HMP0 a!* #oter "oar* o! SEM ra&'
HMP0 &lea!e* a!* %!(erte* %! ra&' Lo&' "ar .$t Pro"le#
(ol)e*
MISC 1: Dr%)e( rea&e* rate* &$rre!t( at le(( ta! rate*(.ee*
C$rre!t *ra,! at @>< r.# 7#a/8 %( e/&ee*%!g
rate* &$rre!t %! #otor(
C$rre!t l%#%t to "e ra%(e* "y ra%(%!g te )al$e of SRCLSC"y 1> to %!&rea(e te (.ee* f$rter T%( &a! "e *o!e a(
tere %( #arg%! %! #otor a!* VFD Pro"le# (ol)e*
MISC 1
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Pro"le# te#.orar%ly re#o)e* after t%gte!%!g of
SEM fro!t "ar .late( Pro"le# .er(%(t( B re.eat(after 2 *ay(
Pro"le# (ol)e*
MISC 16 D$r%!g (tart%!g Sto. &o##a!* ,a( "e%!g g%)e! "y
CBI (y(te#
D$e to %ger t%#e ta'e! to a&%e)e #%!%#$# (.ee* of
1:(e&( to 6> (e&( Pro"le# (ol)e*
MISC 1@ O!e !o Neo! la#. of PTN &ar* o! loa* (%*etyr%(tor #o*$le %( !ot glo,%!g
Corre(.o!*%!g tyr%(tor fo$!* fa%le* Re.la&e* tyr%(tor#o*$le a!* (e!t fa$lty tyr%(tor #o*$le to +HEL-EDN for
re.a%r
MISC 1 C$rre!t a!* )oltage at #otor %(olator (,%t& %( !ot
#at&%!g ,%t te &orre(.o!*%!g )al$e( at &o!trol
a!* e/&%tat%o! .a!el
Tere ,%ll "e *%ffere!&e %! %!*%&at%o! $.to 2
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
7. Pro"le# ,a( (ol)e*
MISC 21 Fa! tr%..e* ,%t Motor O)erte#.erat$re Alar# a!*O)erte#.erat$re Tr%. Fo$!* MC+( C+1 C+2 C+:
a!* C+1 %! &o!trol .a!el tr%..e* ,%to$t a&t$al
te#. r%(e %! #otor
S$"(e$e!tly #otor *%* !ot (tart a!* 3Rotor.o(%t%o! (tart alar#4 ,a( o"(er)e*
1. Co$l* a)e "ee! o!ly *$e to fa$lt %! te &%r&$%t&o!!e&te* to C+1 "rea'er Ce&'e* all a$/%l%ary
&%r&$%t( %!&l$*%!g 11>V &o!ta&tor( &o!!e&te* to C+1
"rea'er for ealt%!e((.
2 Motor o.e!e* a!* %!(.e&te* Fo$!* e/&%ter ,%r%!g a*(oot &o)er%!g at (o#e (.ot(
E/&%ter (tator ,%!*%!g ro$!* &ar"o!%(e* Motor!ee*( to "e re.a%re*5re.la&e* ,%t !e, o!e Motor
(e!t to +o.al for re&t%f%&at%o! of e/&%ter rotor
Re&e%)e* "a&' at (%te
LOAD
COMMUTATIONFAILURE
22 Ca!!el tr%..%!g %!ter#%tte!tly o! Loa* Co##$tat%o!
fa%l$reCa!!el tr%..e* aga%! after fe, o$r(
Self te(t &o!*$&te* S.ee* fee*"a&' &%r&$%t fo$!*
#alf$!&t%o!%!g %! NLC+5DLC+
Cro,"ar te(t &o!*$&te* C$rre!t fee*"a&'( O5C.rote&t%o! &%r&$%t( &e&'e* a*$(te* a!* (tarte*
Ca!!el tr%..e* o! 3Loa* Co##$tat%o! fa%l$re4 aga%!after fe, o$r(
HMP0 < !o( of NTDA &ar*( &a!ge*
Loa* (%*e "r%*ge tyr%(tor( (!$""er &'t CT &%r&$%tgat%!g &%r&$%t( &e&'e* All ter#%!at%o!( o! HPT9 a!*
NTDA &ar*( &e&'e* for loo(e &o!!e&t%o!( a!*
(ol*ere*5t%gte!e*5re.la&e* ,ere)er re$%re*
DLC+ re.la&e*
F%r%!g .$l(e( a!* loa* (%*e HPT9 &ar*( NSFC relate*
&a"le( &e&'e* 2 HPT9 &ar*( o! loa* (%*e refere!&e for*ete&t%o! of UV of gat%!g ($..ly ,a( 1VDC ,%le %!
oter( %t ,a( 1VDC T%( refere!&e a*$(te* to 1V %! all
HPT9 &ar*(
0at%!g .o,er ($..ly )oltage ,a( lo, Corre&te* t%( tore$%re* le)el Self te(t a!* 0ate te(t .a((e* Ca!!el
ta'e! %!to (er)%&e
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
MISC 2 HMP0 a!* NLC+ IMO9 go%!g OFF SEM &ar*( to "e toro$gly &lea!e* "y "lo,%!g o)er SEM
,%t "lo,erCe&' SEM lo&' "ar %( %!(talle* &orre&tly a!* f%r#ly SEM
#o*$le %( a!&ore* .ro.erly Dr%)e ta'e! %!to (er)%&e
0ATIN0 SUPPL
UNDERVOLTA0EFAULT
2: UV &atter%!g of relay %! PS@ .o,er ($..ly NTRF &ar* %! PS@ &a!ge* Pro"le# (ol)e*
Car* (e!t for re.a%r to +HEL-EDN
MISC 2
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC 1 U!"ala!&e #otor C$rre!t( $.to 1
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
4. Ce&' MMI (y(te# &o!!e&t%o!( a( .er (&e#e
If all &o!!e&t%o!(5ar*,are are O9 P%!' ,%!*o, ?
Dr%)e Stat$( (o$l* a..ear o! MMI (&ree! el(e +l$e,%!*o, ? L%!' Fa%l$re a..ear( o! MMI (&ree!
MISC 6 Co# Port of o!e La.to. ($..l%e* for VFD %( !ot,or'%!g
1 &o#.$ter of VFD-MMI !ot ,or'%!g
Re.a%re* "y +HEL-(%te tro$g la.to. )e!*or
Moter "oar* re.la&e* "y &o#.$ter )e!*or at (%te
LOAD
COMMUTATION
FAILURE B LOAD
PLL FAULT
@ Ca!!el tr%..%!g o! Loa* Co##$tat%o! Fa%l$re
Ca!!el tr%..%!g %!ter#%tte!tly o! fa$lt( 3Loa* PLL
Fa$lt Loa* Co##$tat%o! Fa%l$re Motor ;%!*%!g
Sorte* B Po,er S$..ly PSFF fa%l$re4
SEM eart%!g fo$!* !ot .ro.er Sa#e re&t%f%e*
!o( HPT9 #o*$le( a!* 1 !o PSFF &a!ge*
MISC MOV( of ::>V 1A2A B A fo$!* "$r!t *$r%!g
%!(.e&t%o! a!* #a%!te!a!&e ,or' Fo$!* %!&orre&t&o!!e&t%o!(
F$(e( fee*%!g MOV( ? No fa%l$re o"(er)e* Fo$!* MOV(
"$r!t Fo$!* ,ro!g &o!!e&t%o! %! .a!elA*)%(e* to &a!ge all MOV( 1A to 1C 2A to 2C A to C
MOV( &a!ge* Pro"le# (ol)e*
LOAD
COMMUTATION
FAILURE
Sla)e Ca!!el tr%..%!g o! Loa* Co##$tat%o! fa%l$re Ca!!el "a&'-&arge* ,%t So$r&e "rea'er o.e! a!* Loa*
"rea'er &lo(e* FA+ F+C FCA %! NLI+ loa* fo$!* ,%t
large DC off(et
Ca!ge* NLI+ &ar* a!* a*$(te* DC off(et( to le(( ta!>#V a!* "ala!&e* AC )oltage( of FA+ F+C FCA Ca!!el
ta'e! %!to (er)%&e O9 Pro"le# (ol)e*
MISC 1> +ot Ma(ter a!* Sla)e &a!!el of o!e ID Fa!tr%..e* o$t I! Ma(ter &a!!el So$r&e a!* Loa*
"rea'er tr%..e* I! Sla)e &a!!el o!ly Loa* "rea'ertr%..e*
Fla(o)er %! So$r&e (%*e of Ma(ter &a!!el Ma(ter&a!!el %(olate* a!* Sla)e &a!!el ta'e! %!to (er)%&e
Fo$!* (o$r&e (%*e AC a!* DC f%lter f$(e( "lo,! a!* al(o&a"le ta..%!g fro# "$("ar to f%lter f$(e( "$r!t MOV( o!
So$r&e (%*e O9 F$(e( a!* ,%re( re.la&e* All &leara!&e(
are #ore ta! a*e$ate Ca$(e of fla(o)er !ot '!o,!
Ca!!el ta'e! %!to (er)%&e O9
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Category Sl!o Pro"le# Sol$t%o!
MISC 1 I!&o#%!g MCC+ to IOMA PSFF tr%..%!g *$e to
%!r$( &$rre!t(
+rea'er (ett%!g a*$(te* a&&or*%!g to (%te &o!*%t%o!(
Pro"le# Sol)e*
MISC 2 Ca!!el *%* !ot (tart (#ootly Fo$!* loa* CT .olar%ty re)er(e* after e/a#%!at%o! of Loa*&$rre!t ,a)efor# ,rt loa* f%r%!g .$l(e( Corre&te*
.olar%ty Pro"le# (ol)e*
MISC H$!t%!g o"(er)e* %! &$rre!t B (.ee* Para#eter SR0AIN t$!e*Pro"le# (ol)e*
MISC : D$r%!g e/&%ter te(t o! &a!!el re(%(tor( R@> R@1
re.la&e* fro#
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
#%! ,e! ta'%!g te f%r(t ID Fa! %!to (er)%&e Pro"le# (ol)e*
MISC 1> ID Fa! VFD g%)e! a .rote&t%o! tr%. fro# So$r&e+rea'er OFF &o!*%t%o! "$t al(o (o$r&e "rea'er %(
g%)e! tr%. o! VFD OFF &o!*%t%o! t$( &reat%!g a
log%&al .ro"le#
So$r&e "rea'er tr%. *$e to VFD OFF &o!*%t%o! ,%ll "ere#o)e* a!* %!(tea* ,%ll "e g%)e! a tr%. &o##a!* o! %t(
GEle&tr%&al .rote&t%o! a&te* %!.$t "e%!g tr$e T%( %(
%#.le#e!te* at I B C Pro"le# (ol)e*
LOAD
COMMUTATION
FAILURE
11 Ca!!el tr%..%!g o! Loa* Co##$tat%o! fa%l$re LMAR0 ,a( &a!ge* fro# 2=
Fo$!* P2 ,a( 21
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
"r%*ge a* got (orte* Re.la&e* tyr%(tor #o*$le B (e!t
te fa$lty #o*$le for re.a%r to +HEL-EDNPro"le# (ol)e*
I5O PRO+LEM 1 +ot &a!!el( &o##%((%o!e* "$t !ot a"le to ta'e
"ot %!to (er)%&e (%#$lta!eo$(ly "e&a$(e of a
#%((%!g fee*"a&' *$e to HROA &ar*C$rre!t $!t%!g after tat
HROA &ar* re.la&e* S%#$lta!eo$( o.erat%o! .o((%"le
Pro"le# (ol)e*
HROA &ar* (e!t for re.a%r to +HEL-EDN
MISC 1 C$rre!t (ar%!g .ro"le# "et,ee! &a!!el( A&t$al &$rre!t( ,ere "ala!&e* Meter o! LCI &a!!el !ot(o,%!g &orre&tly Meter a*$(te* O9 ,%t .ot IM o!
NLI+
FAILURE TO START 2> VFD fa%le* to (tart a!* Rotor fa%le* to (tart 7+%t 1
of ALARM ;ORD8 *%(.laye* o! .r%!ter
Pro"le# %! DC f%el* a!* e/&%ter o! (y!&ro!o$( #otor
Motor &a!ge* %! .re(e!&e of +HEL-+o.al .er(o! a!* %t
%( r$!!%!g O9
MISC 21 La.to. "attery "a&' $. !ot ,or'%!g C$(to#er a( a('e* to (e!* 2 "attery "a&' $.(
EDN (ay( tat La.to. PC &a! "e fe* fro# UPS ($..ly
a)a%la"le %! VFD .a!el A( ($& "attery "a&' $. %( !otre$%re* %! la.to. PC for VFD #a%!te!a!&e
MISC 22 U!%t tr%..e* o! re&e%)e* AUTO OFF &o##a!*(;SPOSE rele)a!t alar# *%(.lay ,a( 3A$/%l%ary
S$..ly fa%l$re4
C$(to#er re$%re( tat 2:V DC a!* 22>V DC
($..ly fa%l$re "e (e.arate*
S%te K Log%& "$%lt %! VFD ($& tat a t%#e-*elaye* t%#er >-V DC ($..ly fa%l( Co!ta&t( of t%( t%#er $(e* for
So$r&e *r%)e "rea'er Start Per# a!* %t( %!)erte* (tat$(
$(e* for ge!erat%!g AUTO OFF &o##a!*( to (o$r&e"rea'er &ar*( (%#$lta!eo$(ly
EDN *oe( !ot re&o##e!* (e.arate log%&( for 2:V B 22>V
DC #o!%tor%!g a( "ot 2:V DC a!* 22>V DC fa%l$re((o$l* tr%. te *r%)e
MISC 2 H%g )%"rat%o! !ot%&e* %! fa!( at (.ee* a"o)e6r.# 7S.ee* at $!%t FL&o!*%t%o! %( 6>>r.#8
Re(o!a!&e %( "e%!g o"(er)e* fro# fo$!*at%o! at(.ee*Q6r.# Ho,e)er )%"rat%o! %( %! goo* o!e
+HEL-Ra!%.et re&o##e!*( tat (tat$( of (.r%!g
&o#.re((%o! &a! "e &e&'e* *$r%!g a!!$al #a%!te!a!&e
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
($t *o,!
MISC 2: VFD tr%.( ,e! (#all (y(te# er'( o&&$rre!&e T%#e *elay of 2 (e&( alrea*y %!&or.orate* to t%*e o)erte .ro"le# C$(to#er a( "ee! a('e* to loo' %!to te
(o$r&e of te (,%!g5er' a!* ta'e a..ro.r%ate a&t%o!
Category Sl!o Pro"le# Sol$t%o!
MISC
1 ;e! %!*%)%*$ally r$! "ot &a!!el( r$! O9 ;e!
"ot &a!!el( .$t o! .arallel for e$al (ar%!g of&$rre!t %t &o$l* !ot ,or' C$rre!t %! C-2 "e&a#e>
C-1 Tr%..e* *$e to MP #o*$le .o,er ($..ly fa%l$re
C-2 tr%..e* *$e to Sta&' fa%l$re
O!ly o!&e &a!!el( &o$l* r$! %! .arallel o.erat%o!"$t lo&al (to. P+ *%* !ot re(.o!* tr%..%!g &o$l* "e
*o!e "y o.erat%!g lo&al5re#ote (ele&tor (,%t&
Pro"le# (ee#( to "e *$e to 2:>V ($..ly fe* to ele&tro!%&(
or #alf$!&t%o!%!g of &%r&$%t "rea'er %! PSFF #o*$le EDNa( a('e* (%te to &arry o$r te follo,%!g B g%)e fee*"a&'K
a. P$t "ot &a!!el( %! 0ate Te(t #o*e at te (a#e t%#e
"y &a!g%!g MTRFMIN to >2 a!* FLUS to >1 B
.$tt%!g NLC+ (,%t& $. DO NOT SAVE It #ay ta'e
a"o$t < #%!$te( for .$l(e( to "e relea(e*
b. Ce&' %!.$t ($..ly at (eet 1++ of (&e#e Ca!ge ta.
of trf to get 11>V o! (e& of T1
Ce&' 2 V DC fro# gat%!g .o,er ($..ly O9 So$l* "eatlea(t @ of 66
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
MISC 2 Follo,%!g .ro"le#( *$r%!g .arallel r$!!%!g of 2
&a!!el(K
a. I!*%)%*$al loa* "rea'er( *o !ot tr%. ,%t re#otetr%. &o##a!*5lo&al (to. P+ O!ly R$! relay
*ro.( B MP *oe( !ot %(($e a tr%. &o##a!* )%a
RUN relayHo,e)er .ro&e(( tr%. &o##a!*( tr%. loa* (%*e
"rea'er( at a t%#e for "ot &a!!el( a(
e/.e&te*
" D$r%!g loa*%!g fa! (.ee* r%(e( $.to ,e! RUN1
B RUN2 relay( %! &o!trol .a!el *ro. Ce&' o.erat%o!
of loa* "rea'er( %!*e.e!*e!tly "y re#o)%!g .l$g-%!ty.e RUN relay %! IOMA a!* (%#$late Loa* +rea'er
o.erat%o! So$r&e "rea'er( #$(t "e OFF ,e! *o%!g
t%( te(t
M%(ta'e %! ,%r%!g &art of C-2 T%( ,a( te &a$(e of
C-2 !ot (,%t&%!g OFF ,e! STOP &o##a!* g%)e!
fro# CBI Pro"le# (ol)e*.
b. O"(er)e INVLIM *$r%!g !or#al r$!!%!g a!* ,e!$!t%!g a..e!( "y &o!t%!$o$( *%(.lay of INVLIM
Te )al$e of INVLIM *%(.laye* ,%ll tell te ty.e of
fa$lt Plea(e *o te follo,%!gK
1. I!&rea(e LMAR0 to > fro# .re(e!t >16 R$!*r%)e a!* (ee %f $!t%!g .er(%(t( H$!t%!g
.er(%(te*
2. If %t .er(%(t( Ca!ge LMAR0 "a&' to >16 Ca!ge
re(%(tor R6>R6 R@6 %! NLI+ to 1>>9 fro# 1>9R$! B (ee %f $!t%!g .er(%(t( Ca!ge* re(%(tor(
H$!t%!g .er(%(te*
3. If %t .er(%(t( &a!ge a"o)e re(%(tor( fro# 1>>9 to
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
(e$e!&e Pro"le# (ol)e*
MISC Motor &$rre!t &al%"rat%o! o! VFD CBEE .a!el R$! "ot &a!!el( at #%! (.ee* Ce&' LMODEJ %! "ot
&a!!el( Mea($re trf (e& ,%!*%!g &$rre!t ,%t &l%.-o!
#eter S%!&e trf &$rre!t J #otor &$rre!t a*$(t
NLI+5DLI+ .ot IM (o tat .a!el #eter rea*( &orre&tlyNote tat at #%!%#$# (.ee* &$rre!t ,%ll "e #%!%#$# B
(tea*y
MISC : R$!!%!g VFD ,e! ID Fa! a!*le( a%r %!(tea* of fl$e
ga( S.ee* *oe( !ot go to Ma/%#$#
S%!&e *e!(%ty of a%r %( #$& %ger ta! fl$e ga( %t ,%ll !ot
"e .o((%"le to r$! te *r%)e to r.# a( &$rre!t ,%llrea& te l%#%t )al$e( "efore t%( (.ee*
LOADCOMMUTATION
FAILURE
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
I5O PRO+LEM @ Motor *e&o$.le* (#oot % ! "ot &a!!el( ; %le
(tart%!g te fa! o! C-1 a##eter rea*%!g *oe( !otgo "eyo!* :>>A ,erea( %! r$!!%!g %t goe( $.to
6>>A a!* &o#e( "a&' for a!y (.ee* %!&rea(e
&o##a!*
;e! fa! (tarte* tro$g &1 fa! *%* !ot (tartrotor o(&%llat%!g a!* (tator &$rre!t $!t%!g C-1
(to..e* a!* &-2 (tarte* C-1 .arallele* Fo$!*
O9 C-1 O9 e)e! &-2 (to..e* C-1 (tarte*
%!*e.e!*e!tly "efore rotor &a#e to re(t C-1 *oe(!ot (tart fro# re(t .o(%t%o!
11 !o( Mo*$le( fo$!* *efe&t%)e Re.la&e*
C-1-Polar%ty of CT %!(%*e e/&%tat%o! "oar* ,a( &a!ge* a(IF+ ,a)efor# !ot fo$!* O9 D$r%!g .o,er-$. "efore
re(tart%!g MAM %! .%&'e*-$. &o!*%t%o! to$g HROA-R2
LED !ot glo,%!g Loa* "rea'er &lo(e* ,%to$t a!y
&o##a!* Self te(t fa%le* %! 2>D HRDD NLC+($(.e&te* *efe&t%)e Re.la&e* B .o,er O! MAM .%&'%!g
$. HROA %! 1+ fa%le* S.ar' o"(er)e* %! 9 relay "o*y
FU-6 "lo,! %! HROA I! MAM ($..re((or "lo&' 7R-C
!et8 &a!ge* a( l$gg%!g ,a( !ot O9 IOMA &a!ge* HROA&o!!e&tor fo$!* "$r!t HRDD fo$!* *efe&t%)e
All re.la&e* Self te(t .a((e* Fa! (tarte*
:-2>#A for re#ote %!*%&at%o! ,a( !ot tere NLC+
&a!ge* OSP a!* SPM (ett%!g ,a( *o!e Fa! r$! a!*.arallele*
C-1 fa$lt a!* !ot (tart%!g All LED( o! HRDD glo,%!g
HRDD re.la&e* Re#ote (.ee* %!*%&at%o! a!* lo&al (.ee*
%!*%&at%o! "e&a#e ero NLC+ &a!ge* a!* ID fa! (tarte*
Pro"le# re.eate* aga%!
Pro"le# #ay"e %! e/&%ter #o*$le or NSFF &ar* Ce&',a)efor# *$r%!g f%el* e/&%ter te(t at TP IF+9 %! NSFE
Co#.are* ,%t ealty &a!!el Al(o &e&'e* e/&%ter
.$l(e( SI01 to SI06 at NSFE
O!e of te tyr%(tor .$l(e( ,a( #%((%!g P$l(e trf o!NHVL e/&%ter "oar* fa%le*
;e! #otor (tarte* tro$g VFD C-2 *%* !ot (tart a!*
tr%..e* o! So$r&e B loa* O)erC$rre!t B gro$!* fa$lt(
D$r%!g #egger%!g o! #otor %!($lat%o! IR )al$e fo$!* )erylo, Pro"le# relate* to Motor %!($lat%o! +HEL-+o.al
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
&o!ta&te* Motor e!* &o)er( o.e!e* B 1 &o!*$&tor ,a(
o"(er)e* to a)e t$r!e* "la&' T%( ,a( *$e to %!($lat%o!fa%l$re ,%& re($lte* %! %g eart fa$lt Motor
re.la&e* Sa#e .ro"le#( o"(er)e* Al(o (.$r%o$(
tr%..%!g(5(tart%!g( o"(er)e* %! C-1
IOMA #o*$le( re.la&e* %! C-1 B 2 PSFF re.la&e* %! C-2Fa! R$! O9
MISC
LOADCOMMUTATIONFAILURE B
SOURCE
COMMUTATION
FAILURE
C-2 (elf te(t !ot .a((%!g DC Off(et !ot gett%!ga*$(te* to ero )olt(
D$r%!g tr%al r$! C-1 3Co##$tat%o! fa%l$re fa$lt
a..eare*
A**%t%o!al eart%!g .ro)%*e* NLI+ &ar* re.la&e* Off(et)oltage #a*e ero %! NLI+ So$r&e B NLI+ Loa* FA+ F+C
FCA "y a*$(t%!g +AL1 +AL2 .ot( %! NLC+ Self te(t
.a((e* O9
NTDA &ar* o! tyr%(tor #o*$le( re(ol*ere* ,ere)er %t,a( ($(.e&te* *ry (ol*er .re(e!t Fa!( r$! O9
I5O PRO+LEM Fa%l$re of IOMA #o*$le( See#( to "e a &a!&e of )oltage #%/-$. %! P1>< a!* IOMA
o$t.$t &o!ta&tor &%r&$%t M%/-$. &o$l* "e fro# %!(%*e te
.a!el or fro# o$t(%*e IOMA
Fo$!* tat tere ,a( !o )oltage #%/-$. %! .a!el (%*e
IOMA #o*$le( ($(.e&te*Se!t to +HEL-EDN for re.a%r Fo$!* .ro"le# of o.e! PC+
tra&'( o! IOMA #o*$le "a&'.la!e a!* al(o tra&'%!g
"et,ee! PC+ tra&'( +a&'.la!e PC+( o! I5O #o*$le
&a!ge* Ve!*er *e-l%(te* $al%ty .ro"le# Pro"le#(ol)e*
FAILURE TO START 1> C-1 of ID fa!-(tart%!g a!* r$!!%!gO9
C-2 7(la)e8 of ID fa!- Doe( !ot (tart +$t r$!( O9
after .arallel%!g ,%t C-1
T$!e-$. .ara#eter( are (a#e %! C-1 B C-2
Fo$!* %! C-2 tat te loa* (%*e CT .olar%ty %( re)er(e*after o"(er)%!g te ,a)efor#( of loa* (%*e f%r%!g .$l(e(
,rt Loa* (%*e CT( Corre&te* CT .olar%ty
Pro"le# (ol)e*
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
LOAD PLL FAULT 11 O! (tart%!g Loa* "rea'er tr%.( Loa* PLL Fa$lt or
Loa* O)er&$rre!t or Sorte* Motor ;%!*%!g#e((age a..ear( SUPP Le* !ot glo,%!g
Fo$!* tat NSFC loa* &ar* ,a( loo(e a!* !ot .ro.erly
%!(erte* %! ra&'I!(erte* &ar* %! ra&' a!* .$t SEM lo&' "ar Dr%)e (tarte*
a!* fo$!* O9
0ROUND FAULT 12 C-2 tr%..%!g o! gro$!* fa$lt %!ter#%tte!tly a!*
tereafter a( (oo! a( &a!!el ,a( .arallele* to C-1
A&t%o! ta'e!K
Ce&'e* t%gt!e(( of all .o,er &o!!e&t%o!( %!&l$*%!g eart"$( Fo$!* O9
Ce&'e* SEM eart%!g Fo$!* O9Ce&'e* gate .$l(e( a!* a!y loo(e &o!!e&t%o!( et& Fo$!*
O9 +a&'&arge* C-2 a!* &e&'e* loa* fl$/e( o! NLI+
loa* Fo$!* O9
Cro,"ar ,a( &o!*$&te* ,%t all *oor( a!* "a&'&o)er(o.e! ,%t CRSTARTJ>
Fo$!* (.ar'%!g o! o!e of te loa* (%*e &a.a&%tor( %! Fa! B
f%lter .a!el It ,a( (ee! tat te *%(&arge re(%(tor
&o!!e&te* a&ro(( &a.a&%tor ter#%!al( ,a( )ery &lo(e to&a.a&%tor "o*y lea*%!g to te (.ar'%!g a!* e!&e gro$!*
fa$lt
Corre&te* .o(%t%o! of re(%(tor a!* %t( lea*( for a*e$ate
&leara!&e fro# &a.a&%tor "o*yPro"le# (ol)e*
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LCI CHANNELS FOR VFD ? COMPENDIUM OF FAULTS
CategorySl!o
Pro"le# Sol$t%o!
MISC 1 Door #o$!te* .r%!ter !ot
.r%!t%!g #e((age(
Fo$!* o!e ,%re ,ra. ,%re &arry%!g .r%!ter (%g!al ,a( &$t o!
SEM Re-,ra..e* ,%re Pro"le# (ol)e*
FAILURE TO START 2 Dr%)e !ot .%&'%!g $. (.ee* R$!( at a (.ee* "elo,
#%!%#$# (.ee* &o!t%!$o$(ly
O!e loa* (%*e tyr%(tor #o*$le !ot f%r%!g .ro.erly
Pro"le# tra&e* to loo(e &o!!e&t%o! o! ,%re l$g &arry%!gf%r%!g .$l(e( Re-&r%#.e* ,%re Pro"le# (ol)e*
FIELD
OVERCURRENT
Dr%)e tr%.( o! F%el* O)er&$rre!t or F%el* lo((
*$r%!g (tart
:1
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
CategorySl!o
Pro"le# Sol$t%o!
MISC 1 Ca!!el tr%..e* Fo$!* tat DMP+ IMO9 ,a( !ot
GON LVSH fro# PSFF .o,er ($..ly ,a( g%)%!g G%g
Al(o HMP0 ,a( !ot &o##$!%&at%!g .ro.erly ,%tLa.to. PC
See DMP+ IMO9P1
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
3. Error !o 1 %( al(o a..ear%!g %! e*%tor #o*e
4. I! OBM .a!el ,%le (,%t&%!g o! GPON a!* GTL"ot LED( glo, ,erea( %! CBEE .a!el GR
a!* GPON LED( glo, a!* ,e! ,%re %( loo.e* "y
(ort%!g T to R a!* T- to R- te! GTL LED
glo,(
te MMIe/e f%le Te follo,%!g (o$l* a..e!K
a. A #e((age ,%ll "e .r%!te* o$tK MPCC5Ree*-relay
&ar* !ot %! .la&e
b. Te MMI ,%!*o, ,%ll !ot a..earIf te #e((age *o( !ot a..ear a!* MMI ,%!*o,
a..ear(-&o!ta&t +HEL-EDN If te a"o)e %( O9 .$t "a&' te 2 &ar*( a!* re-
e/e&$te te MMIe/e f%le a!* te! .erfor# te
I!tegrate* te(t ;%le &o!*$&t%!g te te(t (tart
,%t &o!*$&t%!g %t o!ly o! a (%!gle CBEE .a!el %e(,%t& off all te oter l%!e-*r%)er( %! te OBM .a!el
a!* te oter CBEE .a!el( S,%t& o! o!ly te l%!e-
*r%)er %! o!e CBEE .a!el a!* te l%!e *r%)er
&orre(.o!*%!g to t%( &a!!el %! te OBM .a!el It %()ery %#.orta!t tat te oter l%!e-*r%)er( "e
(,%t&e* off (%!&e te o.e! &o!!e&t%o! at te D-
&o!!e&tor( &a! g%)e r%(e to l%!' fa%l$re
3. After te a"o)e te(t( a)e .a((e* &e&' ,etert%( error #e((age (t%ll a..ear(
4. Do t%( te(t f%r(t o! te OBM .a!el L%!e-*r%)erK
;%le (,%t&%!g o! t%( l%!e *r%)er (,%t& off B
re#o)e te &o!!e&t%o! "et,ee! te CBEE .a!el l%!e*r%)er B te OBM .a!el %e *o t%( &e&' ,%t t%(
l%!e *r%)er totally %(olate* Re#o)e te (ort%!g
"et,ee! T B RT- B R- %f .re(e!t Te TL Le*
(o$l* !ot glo, Te! (ort T B RT- B R- No, teTL Le* (o$l* glo,
Perfor# te (a#e te(t o! CBEE .a!el l%!e *r%)er a!*&e&' tat te (a#e %( O9 Of .ro"le# .er(%(t( (,a.
te l%!e *r%)er( a!* &e&' If te a"o)e %( !ot
a..e!%!g te %!*%)%*$al L%!e Dr%)er "$ffer #ay a)e
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
got (.o%lt a!* te (a#e !ee*( to "e re.la&e*
RS22 %!terfa&e a*a.tor fo$!* *efe&t%)e Re.la&e*Pro"le# (ol)e*
MISC : C$rre!t $!t%!g .ro"le# *$r%!g loa*%!g of *r%)e
#otor a&&o#.a!%e* "y )oltage &olla.(e
Pa(e (e$e!&e at #otor e/&%ter ter#%!al "o/ &a!ge*
Pro"le# (ol)e*
MISC > O#(
a&ro(( te re(.e&t%)e IOMA T+( after *%(&o!!e&t%!ge/ter!al &a"le( EDN to re)ert "a&' after re&e%)%!g te
rea*%!g o! te *oor #o*$le #eter( a!* te #A &$rre!t
tro$g te 2>> O#( re(%(ta!&e
Pro"le# tra&e* to %ger loa*%!g %! CBI Pro"le# at CBI(orte* o$t O9
LOADCOMMUTATION
FAILURE
6 C-2 tr%..e* o! 3Loa* Co##$tat%o! Fa%l$re4 NSFC Loa* &ar* fo$!* *efe&t%)e Re.la&e* Pro"le#(ol)e*
0ATIN0 SUPPL DIP @ 1. C-2 tr%..%!g o! 30at%!g S$..ly *%.4
2. After 12 o$r( r$!!%!g %rreg$lar f%r%!g a!* !o
LED %!*%&at%o! o! leg STM re.orte* "y
&$(to#er Ma&%!e *%* !ot (tart after (to..%!g
3. D$r%!g (tart%!g &$rre!t go%!g to A te!&o#%!g to ero a!* te! go%!g to >A#.( te!
(ta"%l%e( aro$!* 1>>-1 A#.(
1. HPT9 &ar* of STM fo$!* *efe&t%)e Car* re.la&e*O9
2. O!e HPT9 &ar* of STM B o!e NSFC &ar* fo$!*
*efe&t%)e Re.la&e* a!* Ma&%!e (tarte*
+RID0E
DIFFERENTIALPRESSURE
Ca!!el Tr%..%!g o! +r%*ge D%ffere!t%al Pre(($re Lo,ere* te *%ffere!t%al .re(($re (ett%!g %! A%r Flo,
#o!%tor Pro"le# (ol)e*
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
SOURCE
COMMUTATIONFAILURE
Ca!!el tr%..e* o! 3So$r&e Co##$tat%o! fa%l$re
,e! r$!!%!g o! !o-loa*
O!e !o SCR %! STM2 all tree SCR( %! LTM1 a!* 2 SCR(
%! LTM (o,%!g ero re(%(ta!&e Pro"le# &a$(e %( teloo(e &o!!e&t%o! of T2 &o!trol trf %! LCI .a!el
Co!!e&t%o! t%gte!e* Pro"le# (ol)e*
MISC 1> C$rre!t $!t%!g .ro"le# %! &a!!el( O!e !o tyr%(tor leg fo$!* *efe&t%)e Re.la&e* a!*
.ro"le# (ol)e*
LOAD
COMMUTATIONFAILURE
11 Ca!!el tr%..e* o! 3Loa* Co##$tat%o! Fa%l$re4 Follo,%!g te(t( ,ere &arr%e* o$tK
1. Re(%(ta!&e a&ro(( all te tyr%(tor( &e&'e* Fo$!*(at%(fa&tory
2. F$(e( %! all HPT9 &ar*( &e&'e* Fo$!* O9
3. Self te(t fa%le* %! 2>1 *$r%!g te(t%!g of HRDA71A8
HISA71+8 B I5O #o*$le
Re.la&e* HRIA 7I5O 2A8 HROA 7I5O 2+8 HISA 71+8
F$(e B 1>
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
LOAD
COMMUTATIONFAILURE
SOURCE
OVERCURRENT B
FIELD LOSS
1: 1. 3Loa* &o##$tat%o! fa%l$re4 lea*%!g to tr%..%!g
of te fa!
2. 3So$r&e O)er&$rre!t4 fa$lt
lea*%!g to tr%..%!g of te fa! 3F%el* lo((4 fa$lt o! (tart-$. a!* $!a"le to (tart
te fa!
E/&%tat%o! &%r&$%t toro$gly &e&'e* $. Fo$!*
ter#%!at%o!( %! GC .a(e a!* te &$rre!t fee*"a&' CT(,ere loo(e Ter#%!at%o!( t%gte!e* a!* GEVC Po,er te(t
&o!*$&te*
Pro"le# (ol)e*
MISC 1M; .la!t !ot a"le to ge!erate #ore ta!
:>M; ,e! o!ly &a!!el( of ID Fa! are
a)a%la"le
Da#.er .o(%t%o! %!&rea(e* to
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
FIELD LOSS 1 Tr%..%!g of ID Fa! o! f%el* lo((
Self te(t fa%le*
E/&%tat%o! (y(te# toro$gly &e&'e* Fo$!* tat %! &-2
te e/&%ter o$t.$t &$rre!t ,a( le(( *$e to !o!-&o!*$&t%o!of o!e tyr%(tor NHVL &ar* &a!ge* Ca!!el &leare* for
(er)%&e after EVC .o,er te(t a!* &al%"rat%o!
O!e of te e!er *%o*e %! IOMA Moter +oar* a*
fa%le* Re.la&e* a!* (elf te(t ,a( .a((e*
MISC 2> V%"rat%o! of #otor &$rre!t o! ID Fa! 7(o#et%#e( %!
te or*er of >A8 O$t.$t )oltage ,a)efor# ,a(fo$!* *%(torte*
O$t.$t fee*"a&' CT( ,ere fo$!* loo(e at te #o$!t%!g
Sa#e t%gte!e* NHVL &ar* re.la&e*Motor &$rre!t )%"rat%o!( (t%ll .re(e!t
A*$(t#e!t of (.ee* reg$lator ga%! *%* !ot re*$&e te
)ar%at%o!( SFE of &-1 to "e re.la&e* ,e! ($t*o,!
a)a%la"leC-2 &o!f%g$re* a( Ma(ter a!* &-1 a( Sla)e a!* Fa! .$t
%!to (er)%&e Var%at%o!( !ot o"(er)e*
Defe&t%)e &ar* "ro$gt to +HEL-EDN for re.a%r
MISC 21 U!"ala!&e of A %! te #otor &$rre!t "et,ee! te
t,o &a!!el( of VFD
C-1 &$rre!t %!*%&at%o! at te re#ote7UC+8 ,a( (o,%!g
le(( ,ere a( %! te lo&al te &$rre!t ,a( (o,%!g
"ala!&e* "e&a$(e of .ro"le# ,%t te V5I &o!)erter %!NLC+ &ar* Sa#e re.la&e*
Pro"le# (ol)e* C$rre!t for "ot &a!!el( ,ere "ala!&e*
at te re#ote Defe&t%)e &ar* "ro$gt to +HEL-EDN for
re.a%r
0ROUND FAULT 22 ;e! ID Fa! (tarte* after &lea!%!g for a!!$al
#a%!te!a!&e C-1 B &-2 tr%..%!g o! 0ro$!* fa$lt ata #otor )oltage of a"o$t >>VAC 7>>r.#8 T%(
,a( o"(er)e* o! tr%al( %! (%!gle &a!!el o.erat%o! or
%! *$al &a!!el #o*e
D$r%!g &lea!%!g of te .a!el( &$(to#er a( "ro'e!
&o!!e&t%o! at te l$g .o%!t( of te HV &a"le( &o!!e&t%!g tote loa* (%*e f%lter &'t( Ca"le( re&r%#.e* Pro"le# (ol)e*
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
LOAD
COMMUTATIONFAILURE
2 Ca!!el tr%..e* o! Loa* Co##$tat%o! Fa%l$re 1. Ce&' SEM eart%!g a( .er SEM Eart%!g *o&$#e!t
2. Ca!ge 7rea&ta!&e8 &o#.e!(at%o! re(%(tor( %!
NLI+71D8 %e &a!ge R6> R6 R@6 fro# 1>9 to
1>>9 O#( B &e&' te fl$/ re&o!(tr$&te*,a)efor#( o! NLI+71D8 Ca!ge re(%(tor( to lo,er
)al$e( 7$.to 9 O#(8 t%ll te re&o!(tr$&te*,a)efor#( are (%!$(o%*al
3. Ca!ge LIMAR0All te a"o)e *o!e "$t .ro"le# !ot (ol)e*
I!ter#%tte!t tr%..%!g of &a!!el "et,ee! .er%o* of : r(to :r( o"(er)e*
1. Te loa* (%*e tyr%(tor( (!$""er &'t CT &'t gat%!g
&'t( toro$gly &e&'e* All ter#%!at%o!( o! HPT9
a!* NTDA &ar*( &e&'e* for loo(e &o!!e&t%o!( a!*(ol*ere*5t%gte!e*5re.la&e* ,ere)er re$%re*
2. Self te(t B gate te(t &o!*$&te* S.ee* fee*"a&'
&'t fo$!* #alf$!&t%o!%!g %! NLC+ 5DLC+ DLC+
&a!ge* S.ee* f*"' &'t &al%"rate*
3. 0at%!g .o,er ($..ly &a!ge* fro# V to 1V
4. Cro,"ar te(t ( &o!*$&te* C$rre!t fee*"a&'( O5C
.rote&t%o! &'t &e&'e* a!* a*$(te* ,ere)er
re$%re*
5. Ca!!el .$t %!to (er)%&e Voltage a!* &e&'e*
,a)efor#( &e&'e* a!* fo$!* !or#al
Ca!!el tr%..e* aga%! o! 3Loa* Co##$tat%o! Fa%l$re41. F%r%!g .$l(e( a!* te a((o&%ate* &'t( of HPT9 TFUa!* te relate* r%""o! &a"le( &e&'e*
2. I! 2 of te HPT9 &ar*( o! te loa* (%*e te
refere!&e for *ete&t%o! of G$!*er)oltage of gat%!g
($..ly ,a( 1V DC ,%le %! oter( %t ,a( 1V DCRefere!&e a*$(te* to 1V DC %! all HPT9 &ar*(
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Self te(t a!* gat%!g te(t( &o!*$&te* a!* all
.ara#eter( fo$!* !or#alPro"le# (ol)e*
MISC 2: C-2 tr%..e* SEM Po,er ($..ly PSFF fo$!* OFF PSFF re.la&e*
Pro"le# (ol)e*
MISC 2A +erg $#.er 2 o! DMP+ *efe&t%)e Re.la&e* O9
0ATIN0 SUPPL DIP
B LOAD
COMMUTATION
FAILURE
2 C-2 tr%..e* o! 3gat%!g ($..ly *%. loa* &o##$tat%o!
fa%l$re gat%!g .o,er ($..ly lo((4
HPT9 &ar* of LTM: "$r!t HPT9 &ar* re.la&e*
HLC+ &ar* fo$!* fa%le* Re.la&e*
Pro"le# (ol)e*
SOURCE PLL FAULT 2 C-2 tr%..e* o! GSo$r&e PLL Fa$lt Loo(e atte!$at%o! &ar* &o!!e&t%o! %! STM1
LOAD
COMMUTATIONFAILURE
> C-2 tr%..e* o! GLoa* Co##$tat%o! fa%l$re Dry (ol*er .ro"le# %! NTDA &ar* Car* re.la&e*
2 !o( HPT9 &ar* &a!ge* HMP0 fo$!* fa%le* HMP0re.la&e* Pro"le# (ol)e*
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
0ATIN0 SUPPL
UNDERVOLTA0E
1 C-1 alar# G0at%!g ($..ly $!*er)oltage NTRF &ar* &a!ge* B &a!!el (tarte* a!* &a!!el tr%..e*
o! GF%el* lo(( .ro"le#F%el* e/&%ter "oar* NHVL &a!ge* Pro"le# (ol)e*
Ca!!el ta'e! %!to (er)%&e
0ATIN0 SUPPL DIP 2 C-2 tr%..e* o! G0at%!g ($..ly *%. NTRF &ar* fa%l$re o! @>V .o,er ($..ly NTRF &a!ge*
Pro"le# (ol)e*
LOAD
COMMUTATIONFAILURE
C-2 tr%..e* o! 3Loa* Co##$tat%o! Fa%l$re4 2:V DC %! PSFF fo$!* *%..e* HROA71+8 a)%!g Motor
a"o)e #%!%#$# (.ee* &a!ge* Pro"le# (ol)e*
MISC : So$r&e +rea'er tr%.( "$t !o Alar# or Fa$lt la#. or
a!y #e((age o! .r%!ter Ca!!el ta'e! %!to (er)%&e
after ta'%!g o$t te ,%re( o! IOMA El#e/ T+&o!!e&t%!g to S;0R relay a$/ &o!ta&t
A*)%(e* to &a!ge HROA relay &ar* %! IOMA #o*$le
,%& e!erg%(e( S;0R relay T%( #o*$le ,%ll a)e
S;0R relay o! %t
MISC IC o! te HMP0&ar*( fo$!* of Harr%( #a'e
HMP0 &ar*( re.la&e* a!* Pro"le# (ol)e*
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
CategorySl!o
Pro"le# Sol$t%o!
MISC 1 C-1 a* .ro"le# of !ot (tart%!g 0ate .$l(e( for So$r&e a!* Loa* ,ere &e&'e* a!* fo$!*
O9
SEM &ar*( ,ere re#o)e* &lea!e* a!* %!(erte* %! %t(.o(%t%o!
2 l$g &o!!e&t%o!( ,ere fo$!* to "e loo(e a!* ,ere
&orre&te*
C$(to#er re$e(te* +HEL-EDN to ($..ly (.are l$g( a!*(!$""er #o$!t%!g (&re,( for f%/%!g
Tr%al r$! of C-1 ,a( ta'e! fro# Lo&al &o!trol a!*
(tart%!g of fa! ,a( (#oot T%( ,a( &e&'e* aga%! for
re.eata"%l%ty a!* fo$!* O9
MISC 2 C-2 !ot ta'%!g loa* ,e! .arallele* ,%t C-1 Ce&'e* 12P11P a!* 12P11N &o!e&t%o!( o! (eet 2+F Fo$!*
O9
Ca!ge* NLC+ %! C-2Parallele* O9 a!* too' loa*
Clea!e* or%g%!al NLC+ a!* re.la&e* Loa* ta'e!
Pro"le# ,a( *$e to *$(t o! NLC+5DLC+
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
ENERAL CEC8S:
1. Ce&' tyr%(tor gate .$l(e( %! 0ate te(t #o*e2. Ce&' tyr%(tor a!* (!$""er ealt%!e((3. Ce&' ealt%!e(( of loa* (o$r&e a!* DC &%r&$%t &a.a&%tor( MOV(4. Ce&' .a((%!g of Self te(t 5. Co!*$&t &ro,"ar te(t a!* get O9 re($lt( D$r%!g &ro,"ar te )olt#eter o! CBEE .a!el (o$l* (o, ero )olt( a!* #$(t "e
(tea*y at tat )al$e Al(o So$r&e .a(e &$rre!t( #$(t "e &lea! ,%to$t a!y (.%'e(
6. Co!*$&t Megger te(t o! &o#.lete .o,er &%r&$%t( fro# tra!(for#er $.to #otor7. Re#o)e #otor %!(.e&t%o! &o)er Ce&' ealt%!e(( of ,%!*%!g( ,rt eart "et,ee! ,%!*%!g(8. Ce&' CT 5PT fee*"a&' &%r&$%t(9. E!($re .ro.er eart%!g of SEM Ra&' "y re#o)%!g .a%!t at )ar%o$( .o%!t(1> All &o!!e&t%o!( %!&l$*%!g "$("ar( &o!!e&tor( ,%re( &r%#.e* ter#%!al( are to "e &e&'e* for t%gt!e((
E!($re SEM Lo&' "ar %( f%r#ly %! .la&e11 All ele&tro!%& &ar*( tyr%(tor .o,er #o*$le( a%r f%lter( are to "e "lo,! ,%t &lea! a%r to re#o)e *$(t
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
CEC8S FOR ROUND FAULT LOAD COMMUTATION FAILURE LOAD PLL FAULT :
1. Ce&' SEM eart%!g O92. +a&' &arge C-1 fro# C-2 "y tr%..%!g C-1 (o$r&e "rea'er a!* lo&'%!g %t o$t Te! &lo(e o$t.$t &o!ta&tor "y (ort%!g IOMA
T+ after re#o)%!g RUN relay fro# IOMA .l$g-%! "a(e Ce&' te ,a)efor# of atte!$ate* )oltage( at NSFC Loa* a!* Fl$/,a)efor#( at NLI+-loa* Ce&' te ,a)efor# at NTL o! NLC+ 0ro$!* fa$lt o&&$r( %f NTL Q >
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
EARTHING FOR SEM RACK
S S S N
S
CARD N Aluminium
SLOTS Extu!i"n
Aluminium
N Extu!i"n #
CARDS GND
SLOTS N
SEM FRONT $
%IE& Cu. '(id
Rem")e "nl* "ne Nut+'"lt (t ( time. C,ec- Sing+/l(te 0(!,e e!ent
1.Rem")e (int "n 2"t, !ide! "f Nut+'"lt! m(-ed N4.
5.Rem")e (int "n Nut !ide "f S4 (nd l(c6ue "n /C' 2"(d t(c-7if l(c6ueed8 "n He(d !ide "f S4.
Te!t 0it, mulimete if in d"u2t. Gene(ll* t,i! m"t,e 2"(d 0ill n"t 2e l(c6ueed.
3.GND i! tinned c"e g"und 2u! in C 9 Exe /(nel 7Regul(ti"n (nel in ,ig, cuent ectifie8 .
M(-e c"nnecti"n $4 (t !ite7if n"t (le(d* e!ent8 0it, 5:;!6. mm. Aluminium " c"e c(2le 0it, lug! "n
2"t, !ide!. C,ec- if #4 c(2le c"e+/%C (le(d* exi!t!. If n"t m(-e c"nnecti"n #4. C(2le #4 i! 1< !6.mm.C"e 2(id+/%C c(2le= c"nnecti"n m(* (le(d* d"ne (t 'HEL+EDN in /(nel.
C C
C C C C
B
B
B
A A A
F"nt '(c- F"nt '(c-
CCC
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
SEM SIDE SEM SIDE SEM 'ACK
%IE& %IE& CO%ER
>.Sc(e (int "n 2"t, !ide! "n l(te "f nut+2"lt A4 (nd '4. Execi!e c(uti"n (! t,e m"t,e2"(d
in! m(* get 2ent (ccident(ll* 0,en d"ing t,i!.
: Sc(e (int "n 2(c- c")e "n ,e(d !ide "f !ce0!4C4.
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
1.In!t(ll SEM 2(c- c")e c(efull*.
Details of Fault and Ala! "essa#es in t$e %C& Di'e
FALT MESSAGES( )
1. LOSS OF COOLING FAN ;
*lease efe ladde lo#ic s$eet no 1F+
%,-&C /,T 0/B%F
5. SORCE LO& LINE
*lease efe ladde lo#ic s$eet no 1F+
%,-&C SF%T
3. FIELD LOSS
*lease efe ladde lo#ic s$eet no 1F+ %,-&C F%D%,SSF%T
>. SORCE 'ACK/ O%ERCRRENT FALT
*lease efe ladde lo#ic s$eet no 1F+
%,-&C SCS**&/*T *,T 9C B&T 2
:.LOAD 'ACK/ O%ERCRRENT FALT
*lease efe ladde lo#ic s$eet no 1F+
%,-&C %DS**
&/*T *,T 9C B&T 5
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
*lease efe ladde lo#ic s$eet no 1F+
LOGIC = OS
&/*T *,T 9C B&T 7
11.GROND FALT
*lease efe ladde lo#ic s$eet no 1F+
%,-&C -/DF&/*T *,T 81 B&T
15. FAN COM/ARTMENT DOOR O/EN
*lease efe ladde lo#ic s$eet no 1F+
%,-&C /,T0BF/D
13 .'RIDGE DIFF /RESSRE
*lease efe ladde lo#ic s$eet no 1F+ %,-&C BFD&FS
1>. FIELD CRRENT IM'ALANCE ; FLT&D 'IT
Field cuent i!balance c$ec is fo AC ecite onl:.&f a field cuent i!balance is detected b: t$e /SF; cad and t$en t$e fault is declaed. A
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
Duin# no!al unnin# of t$e di'e@ if t$e diffeence bet?een t$e souce and load cuent 0ead in s:nc$onous ?it$ load
feuenc: c:cle eceeds t$e li!it set b: =%+%&"D> fo t$e no of ti!es setb: =STT&"> t$en a fault is declaed. A
t$en a fault is
declaed. A t$en a fault is declaed.
5
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
5
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LCI CHANNELS FOR VFD - COMPENDIUM OF FAULTS
%,-&C /*"@ STT*"
B.GATING S//L$ DI/
*lease efe ladde lo#ic s$eet no 1F;
%,-&C -SA%"
1.FIELD ECITER %OLTAGE LOSS; ALA 'IT 1H
Duin# stat ?$en t$e field is ene#ied and t$e field 'olta#e is built and = := 5H
T$e di'e e!ote efeence ?ill $a'e 'alue bet?een 4 to 2 !A. &f t$e efeence falls belo? a 'alue of 4 !A t$en t$is
ala! is acti'ated.
[email protected] OF S/EED CONTROL
Duin# t$e di'e o
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