sinumerik 810d / 840d shopturn - cnccnc.fme.vutbr.cz/sinumerik/shop_turn_demo.pdf · sinumerik 810d...
TRANSCRIPT
![Page 1: SINUMERIK 810D / 840D SHOPTURN - CNCcnc.fme.vutbr.cz/Sinumerik/shop_turn_demo.pdf · SINUMERIK 810D / 840D A. Grözinger: Demo Workpiece SHOPTURN. ... This documentation is not a](https://reader031.vdocuments.mx/reader031/viewer/2022020204/5af664407f8b9a5b1e8f1460/html5/thumbnails/1.jpg)
SINUMERIK 810D / 840D
A. Grözinger: Demo Workpiece
SHOPTURN
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 1
ABOUT THE CONTENT................................................................................................................................... 2 PURPOSE OF THIS DOCUMENTATION.................................................................................................................. 2 PLEASE NOTICE ............................................................................................................................................... 2 LEGEND........................................................................................................................................................... 3 DESCRIPTION OF KEYS ..................................................................................................................................... 3
DRAWING......................................................................................................................................................... 4 Finish Part .................................................................................................................................................. 4 Blank .......................................................................................................................................................... 4
SETTING UP THE TOOLS ............................................................................................................................... 4
SETTING UP THE TOOLS ............................................................................................................................... 5
PROGRAMMING .............................................................................................................................................. 7 CREATING THE WORKPIECE .............................................................................................................................. 7 DEFINING THE PROGRAM HEADER ..................................................................................................................... 8 ZERO-OFFSET ................................................................................................................................................. 9 TURNING OPERATIONS.................................................................................................................................... 10
Stock removal for collar............................................................................................................................ 10 Generating the blank contour................................................................................................................... 11 Generating the external contour .............................................................................................................. 12 Stock removal for external contour (roughing)......................................................................................... 14 Removal of remaining stock..................................................................................................................... 15 Stock removal for external contour (finishing).......................................................................................... 16 Radial grooving ........................................................................................................................................ 17 Longitudinal thread................................................................................................................................... 18
MILLING END FACE ......................................................................................................................................... 19 Rectangular pocket in end face ............................................................................................................... 19
DRILLING OPERATIONS END FACE.................................................................................................................... 20 Centering.................................................................................................................................................. 20 Deep drilling ............................................................................................................................................. 21 Tapping .................................................................................................................................................... 22 Assigning a position pattern..................................................................................................................... 23
INSERTING G CODE / ISO BLOCK .................................................................................................................... 25 PROGRAM DISPLAY......................................................................................................................................... 25 SIMULATION................................................................................................................................................... 26
MACHINE SET-UP ......................................................................................................................................... 27 TOOL SELECTION ........................................................................................................................................... 27 TOOL GAUGING .............................................................................................................................................. 28
Activating the settable ZO........................................................................................................................ 28 Probing a workpiece................................................................................................................................. 29 Gauging tool length manually .................................................................................................................. 30 Workpiece face turning in setup mode..................................................................................................... 31
WORKPIECE MACHINING ............................................................................................................................ 32 EXECUTING A PART PROGRAM......................................................................................................................... 32 SIMULTANEOUS RECORDING (MONITORING) ..................................................................................................... 33 BLOCK SEARCH.............................................................................................................................................. 34
WRITING G CODE / ISO-CODE PROGRAM................................................................................................. 35 CREATING A G-CODE PROGRAM...................................................................................................................... 35 SIMULATION OF G-CODE PROGRAM ................................................................................................................. 36 EXECUTING A G-CODE PROGRAM.................................................................................................................... 36 BLOCK SEARCH.............................................................................................................................................. 36
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Demo Part ShopTurn
Page 2 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
About the content
Purpose of this documentation
This documentation describes the creation of a sample workpiece with ShopTurn:
Programming
Machine set-up
Program editing
Please notice
This documentation is not a complete user manual for the operation of a machine tool.
Machine specific functions are not described.
The machine should be operated by authorized persons only.
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 3
Legend
Prompt for input
Note
Description of keys
Enter key (equivalent to the enter key on an MF2 keyboard)
Toggle key on the machine control panel
(equivalent to the numeral 5 on the numeric keypad of the MF2 keyboard)
Area key on the operator panel (equivalent to F10 on the MF2 keyboard)
Key for machine background on the operator panel
Info key on the operator panel (equivalent to F12 on the MF2 keyboard)
Softkey on the operator panel
(when horizontal, equivalent to F1 to F9, when vertical, to Shift+F1 to F8)
Hotkey on the machine control panel
NC key on the machine control panel
i
M
OK
Tools Zero
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Demo Part ShopTurn
Page 4 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Drawing
Finish Part
Ø34
5
Blank
![Page 7: SINUMERIK 810D / 840D SHOPTURN - CNCcnc.fme.vutbr.cz/Sinumerik/shop_turn_demo.pdf · SINUMERIK 810D / 840D A. Grözinger: Demo Workpiece SHOPTURN. ... This documentation is not a](https://reader031.vdocuments.mx/reader031/viewer/2022020204/5af664407f8b9a5b1e8f1460/html5/thumbnails/7.jpg)
Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 5
Setting up the tools
Or alternatively
Machine control panel:
Position the cursor on the first free magazine location
Enter the name: ROUGH_80_DEG
Conclude all entries with the return key
The holder and insert angle refer to the cutting direction set !
Tools Zerooffs.
Sort
Acc. To magazine
New tool
Rgh. tool
Tool list
Tools Zero
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Demo Part ShopTurn
Page 6 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Repeat tool input for the following tools:
Cursor on FIN_35_DEG
The unloaded tool is now in the tool list (behind the magazine locations). In the tool list you can manage the tools that have not been set up along with their tool data. The number of tools in the tool list is set individually by the machine manufacturer (up to 900 tools).
Cursor on FIN_35_DEG
Confirm location 2
The tool is now set up again in the turret.
Unload
Page down
Load
Sort
Acc. to type
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 7
Programming
Creating the workpiece
Or
Machine control panel
Enter the name of the workpiece directory: DEMO_WKS
Cursor on: DEMO_WKS
Enter the name: DEMO_PROGRAM
☺ Program management with unique names for workpieces and part programs
Program-manager.
Neu
Neu
ShopTurn Program
ProgramManager
OK
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Demo Part ShopTurn
Page 8 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Defining the program header
Enter the following values:
The blank dimensions are only relevant for simulation.
Accept
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 9
Zero-Offset
Select work offset 1 (G54) or
The work offset 1 can be selected through direct input of digit 1.
Transfor- mations
Work offset >
Misc.
() Alternat.
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Demo Part ShopTurn
Page 10 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Turning operations
Stock removal for collar
Cursor on tool: ROUGH_80_DEG
Switch over dynamic broken-line graphics to dynamic auxiliary displays
Enter the following values:
Switch over dynamic auxiliary displays to dynamic broken-line graphics
Switch over technology parameters F and V or
Stock rem
Tools
To program
Turning
Accept.
() Alternat.
i
i
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 11
Generating the blank contour
Enter the name of the contour: BLANK
Enter the following geometry elements:
Starting point X Z
0.0 abs 0.0 abs
X α1 L
FS α2
60.0 abs
Z α1 L R α2
-37.0 abs
X Z
α1 L R
80.0 abs -47.0 abs
Z α1 L R α2
-62.0 abs
X Z
α1 L R
90.0 abs -67.0 abs
Z α1 L R α2
-83.0 abs
X α1 L
FS α2
0.0 abs
60
Z α1 L
0.0 abs
Contour turning
New contour
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Demo Part ShopTurn
Page 12 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
R α2
The blank contours must always be closed.
Generating the external contour
Enter the name of the contour: OUTER
Enter the following geometry elements:
Starting point X Z
0.0 abs 0.0 abs
X α1 L
FS α2
48.0 abs
3.0
Z α1 L R α2
4.0
Direction of rotation R X Z I K α1 β1 R α2 β2
23.0
60.0 abs
80.0 abs -35.0 abs
4.0
Sequence of entry: 1.) I=80.0 2.) K=-35.0 3.) R=23.0 Variation 2 4.) X=60 Variation 2 5.) R=4
Z α1 L R α2
-75.0 abs
6.0
X Z
α1
90.0 abs -80.0 abs
Accept
Contour turning
New contour
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 13
L R
4.0
Z α1 L R α2
-83.0 abs
0.0
Undefined elements are automatically calculated by the control.
Contours are stored in the program.
Accept
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Demo Part ShopTurn
Page 14 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Stock removal for external contour (roughing)
Enter the following values:
Pay attention to the yellow help text in the header
The tool paths are only calculated once before stock removal and stored in a temporary subroutine. Only when one of the contours or a parameter in the cutting cycle has changed, are the paths recalculated.
Stock rem
Contour turning
Accept
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 15
Removal of remaining stock
Enter the following values:
Machining is now only performed at positions where residual material stock still has to be removed after the preceding stock removal operation.
Cut resid mat
Contour turning
Accept
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Demo Part ShopTurn
Page 16 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Stock removal for external contour (finishing)
Enter the following values:
Stock removal
Contour turning
Accept
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 17
Radial grooving
Enter the following values:
Increase number of grooves for demonstration
Recess
Turning
Accept
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Demo Part ShopTurn
Page 18 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Longitudinal thread
Enter the following values:
Thread
Turning
Accept
Thread long.
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 19
Milling end face
Rectangular pocket in end face
Enter the following values:
Milling
Recktang. pocket
Accept
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Demo Part ShopTurn
Page 20 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Drilling operations end face
Centering
Enter the following values:
Center
Drill
Accept
Drilling reaming
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 21
Deep drilling
Enter the following values:
With absolute depth data (e.g.: Z1 -15.000 abs), the dynamic broken-line graphics does not draw the contour. Enter depth data incrementally if possible (inc).
Where parameters are contradictory (e.g.: D>Z1), a message appears in the message line
Deep hole drilling
Accept
Drill
Drilling reaming
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Demo Part ShopTurn
Page 22 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Tapping
Enter the following values:
Cursor on P (thread pitch)
The thread can be entered in mm/rev, inch/rev, turns/inch, or modulus. The input value is converted to the alternatives.
Switch over dynamic auxiliary displays to dynamic broken-line graphics
The chained machining operations are displayed to scale one on top of the other with the associated tool sizes.
Tapping
() Alternat.
Accept
Drill
Thread
i
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 23
Assigning a position pattern
Enter the following values:
Drill
Position
Accept
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Demo Part ShopTurn
Page 24 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Enter the following values:
During machining, first center drilling on both drilling patterns is performed, then deep-hole drilling, then thread tapping.
It is possible to chain several position patterns.
Position
Accept
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 25
Inserting G code / ISO block
Enter NC text: N55 MSG(”HELLO”)
Enter NC text: N60 G4 F2
You can enter any NC block as the G code block. The syntax is not checked !
During simulation, the tool paths of the G code block are displayed graphically.
Program display
Switch over the program step display to dynamic broken-line graphics
The program display is either in plain text with all technological information or in dynamic broken-line graphics.
i
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Demo Part ShopTurn
Page 26 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Simulation
Simulation is running
The 3D view is not refreshed until you switch to another view.
Simulation is based on block search with calculation to end of program. Simulation cannot therefore be performed simultaneously with machining on the machine !
Simulation makes use of the tool operating data
Simulation can also be performed with the function "program test" with dry run feedrate. You can control the velocity of the simulation with the override switch.
Simulation
Details
Cut
<< Back
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 27
Machine set-up
Tool selection
Cursor on tool: ROUGH_80_DEG
Enter the following values:
Tools
In Manual
M
T,S,M....
<< Back
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Demo Part ShopTurn
Page 28 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Tool gauging
Activating the settable ZO
Cursor on: ZO 1
You can enter the number of the zero offset directly in the screen form.
To deactivate the zero offset enter the value 0. (Careful, the basic offset is always active !)
If the first zero offset was not yet active, the axis positions in the workpiece coordination system (WCS) will now change. No compensatory movement of the machine axes is made !
It is possible to manage up to 99 zero offsets.
M
T,S,M....
<< back
Zero offs.
In Manual
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 29
Probing a workpiece
Enter the following values:
Use the direction keys to traverse axes toward the required edge until the tool makes contact.
The axis position of the Z axis in the workpiece coordinate system (WCS) now shows the value 5.0 mm. That corresponds exactly to the position of the tool tip with reference to the zero offset calculated (G54).
M
Work Measure
Set zero offset
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Demo Part ShopTurn
Page 30 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Gauging tool length manually
Cursor on tool: FIN_35_DEG
Enter the following values:
Turn right round the diameter of the workpiece (using the direction keys)
Retract the tool
Enter the value of the diameter (measured manually on the machine)
The calculated tool length is now displayed in the value “tool length”.
Repeat the measurement for the Z axis.
tools
In Manual
M
Manually
X
Remember position
Set length
Tool measure
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 31
Workpiece face turning in setup mode
Cursor on tool: SCHR_80_GRAD
Enter the following values:
It is also possible to call up "face turning" in the part program as a machining step.
Tools
In Manual
M
T,S,M....
<< Back
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Demo Part ShopTurn
Page 32 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Workpiece machining
Executing a part program
Or
Machine control panel
The part program last programmed is opened.
Cursor on the first program step
The control automatically switches to "AUTOMATIC" mode.
If the cursor is not on the first program step, a block search is started automatically !
If you want to start a program that you are not editing, use the program manager.
Program
Program
P N0 DEMO_PROGRAM
Machine from here
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 33
Simultaneous recording (monitoring)
"Simultaneous recording" is now active
The 3D view is not refreshed until you switch to another view.
Simulation can also be performed with the function "program test" with dry run feedrate. You can control the velocity of the simulation with the override switch.
The function „monitoring“ is an option.
Record
M
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Demo Part ShopTurn
Page 34 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Block search
Cursor on program step
Cursor on
No. of start drill op.
Block search is running
Wait for message
Control prepares the machine for machining (tool change, if necessary)
It is possible to start a block search directly from the program editor. Simply place the cursor on the program step you require. Click on "Machine from here." to start the block search.
Start search
M
Accept
Accept
Block search
N70 001 Hole full cir. .....
N65 Tapping
Block search finished - Initiate NC start
4
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 35
Writing G code / ISO-Code program
Creating a G-code program
Or
Machine control panel
Cursor on: DEMO_WKS
Enter the name: G_CODE_PROGRAM
Enter the following program:
New
G-Code Program
Program-manager.
ProgramManager
N10 G54 N20 G53 G0 X300 Z300 N30 T=“ROUGH_80_DEG“ N40 G0 X92 Z0.5 N50 G96 F0.8 S180 M4 N60 G1 X0 N70 G97 G0 Z2 N80 G53 X300 Z300 N90 T=“FIN_35_DEG“ N100 G0 X92 Z0.5 N110 G96 F0.8 S200 M4 N120 G1 G41 X0 N120 G40 G0 Z2 N140 M30
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Demo Part ShopTurn
Page 36 © Siemens AG 2002, All rights reserved, November 2002 Edition A. Grözinger
Simulation of G-code program
Simulation is running
Executing a G-code program
Cursor on the first NC block
Block search
Cursor NC block
Block search is running
Wait for message
Control prepares the machine for machining (tool change, if necessary)
Simulation
<< Back
Machine from here.
Block search
To contour
N10 G54
N100 X92 .....
Block search finished - Initiate NC start
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Demo Part ShopTurn
A. Grözinger © Siemens AG 2002, All rights reserved, November 2002 Edition Page 37
Published by Siemens AG MotionControl System Business Devision PO Box 3180, D-91050 Erlangen http://www.ad.siemens.de/jobshop