single screw 40/37/30/24d...single screw extruders a wide range of extruders for many materials and...
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EXTRUDERSSINGLE SCREW 40/37/30/24 L/D
“Technological innovation is at the heart of our projects”
SINGLE SCREW EXTRUDERS
A wide range of extruders for many materials and application, to fit perfectly the pipe market needs.
ZEPHYR – 40 L/D for HDPE, MDPE, LDPE, PP.
VEGA – 37 L/D for HDPE, MDPE, LDPE, PP.
ZEUS – 37 L/D gearless for HDPE, MDPE, LDPE, PP.
ATLAS – 30 L/D for HDPE, MDPE, LDPE, PP.
ARES – 25 L/D for HDPE, MDPE, LDPE, PP, PA6, PPS, U-PVC.
MIZAR – 24 L/D for P-PVC, U-PVC, PP.
ZEPHYR 40 L/D
Zephyr 60.40
ZEPHYR 40 L/D
The Zephyr extruder project is a combination of both energy and thermal efficiency.
ZEPHYR
▪ Process length 40 L/D
▪ Torque Drive
▪ No gearbox
▪ Compact water cooled inverter
▪ High energy efficiency
▪ Extreme output performance at low melt temperatures
▪ Lowest operation noise
Zephyr 60.40 – 800 Kg/h
ZEPHYR 40 L/DA very large difference is commonly observed between the energy required and the energy actually consumed in the process.
This is due to the power losses in the system related to:
The Zephyr project has minimized the process losses.
▪ All drives involved to the extrusion process; melting, pressure build-up, mixing etc.
▪ Transmission
▪ Barrel heating
▪ Control
ZEPHYR 40 L/D
The new extruder series boasts an array of advanced technical solutions that make of them unique models designed for pipe producers looking for even more focused energy saving machines.
MAIN FEATURES
New screw geometry.
Water cooled AC 3-phase asynchronous
Spiral grooved bush (SGB) for intake zone.
Water cooled frequency controller.
Gearless or two steps gearbox with hardened and tempered gears
Bimetallic barrel and colmonoy reinforced screw.
Control system with touch screen industrial PC.
EFFICIENCY FACTORSThe crucial factor for reducing the energy consumption is the screw geometry. It’s extremely important that the energy input in the system is used with the highest efficiency to transport and plasticize the material.
EFFICIENCY FACTORSEnergy-efficient direct drives reduce the costs of your extrusion plant throughout its life cycle and also make a compact machine design possible.
The market standard is a motor/gearbox solution with more efficient AC motor compared to earlier used DC motors, but the real potential for efficiency is offered by torque motors.
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DC DRIVE & GEAR AC ASYNCHRONOUS & GEAR
AC SYNCHRONOUS & GEAR
TORQUE DRIVE
8385
90
95
EFFI
CIE
NC
Y
Motor efficiency
Torque drives assure highest efficiency due to the fact that gearbox losses are eliminated.
The force is transmitted exactly to where it is required. The high-poled permanent-magnet-excited synchronous motors are fully integrated into the machine with no mechanical transmission elements such as gears.
EFFICIENCY FACTORS
Zephyr 60.40 torque drive
MOTOR & GEAR TYPE COMBINATION AND ENERGY LOSSES
DC drive & 3 step gears 6% losses
AC drive & 3 step gears 6% losses
AC drive & 1 step gear 2% losses*
Torque motor without gear 0% losses
* For high speed application, alternative to torque drive
EFFICIENCY FACTORS
Manufacturing & ssembling of gearless motors
EFFICIENCY FACTORSDirect drive technology compared to the combined motor/gearbox
COMBINED MOTOR/GEAR BOX DIRECT DRIVES SOLUTION
COST & ENERGY EFFICIENCY
▪ Friction losses caused by wear-based mechanical components
▪ Fan motors often used for climate control
▪ High costs due to maintenance intervals
▪ Increased overall efficiency by reducingfriction losses in the system
▪ Minimizing time and cost-expensive maintenance intervals by eliminating technically complicated pulley and toothed gears
RUNNING NOISE ▪ Increased noise pollution caused by the gearbox
▪ Fan motors often result in additionalenergy demand
▪ Motor operates with almost no noise, no gearbox
▪ Integrated water cooling
SPACEREQUIREMENTS
▪ Combined motor and gearbox require a lot of installation space
▪ Assembly kit solution enables a high level of integration Compact design, relatively little installation space required
SERVICE, MAINTENANCEASSEMBLY
▪ Regular maintenance intervals when using gearbox and constant oil controls
▪ Limited service life of gearbox ▪ Utilization of numerous components
complicates the assembly; resulting in higher logistic expenses
▪ Almost no maintenance costs ▪ Long service life of motors ▪ Virtually an oil-free system ▪ Simple assembly and logistics because less
components are required
EFFICIENCY FACTORS
Spiral grooved feed bush for optimized production values even with different pellets structures.
▪ Increased of specific and total
throughput.
▪ Water cooled with a
thermoregulation system controlled
by a temperature probe.
▪ Made of steel with special
hardening treatment.Spiral grooved bush (SGB).
Two different EPC (Extrusion Process Control), systems to fit any customer’s need in terms of efficiency, integration and monitoring.
Both systems are easy to use and
via a very intuitive touch screen
panel, integrate and centralize
all controls and parameters of the
entire extrusion process.
The systems are designed with the
operator and maintenance team
in mind.
EFFICIENCY FACTORS
EPC display B&R 21.5»
EPC display Gefran 16»
EFFICIENCY FACTORSSET
▪ Working & thermoregulation
parameters.
▪ Weekly programming.
Thermoregulation management
▪ Customized reports & recipes.
▪ Languages.
EFFICIENCY FACTORS
Motor graph page
CHECK
▪ Extruder & line functionality.
▪ Melt pressure & temperature display.
▪ Graphs for thermoregulation, melt pressure & temp, screw speed, motor absorption.
EFFICIENCY FACTORSLINK
▪ Feeders & Gravimetric.
▪ Co-extruders or corrugator control.
▪ Melt pump.
Synchronisation & integration
▪ Vacuum tank working parameters and control.
▪ CAN OPEN down-stream integration.
▪ Display to a remote computer (option).
EFFICIENCY FACTORS
SAVE
▪ Download of process reports.
Data download
▪ Production recipes
management.
EFFICIENCY FACTORSENERGY MONITORING
▪ Independent energy measurement for motor, barrel thermoregulation zones, die-head thermoregulation.
▪ Communication to the PLC via Modbus TCP protocol.
Consumption page of EPC II system
▪ Consumption displayed by HMI (Human-machine Interface).
▪ Display of ''specific energy values’‘.
▪ Export data from supervisor customer via ModBus communication Slave.
EFFICIENCY FACTORS
Maintanance page
QUICK SERVICE
▪ Extruder maintenance program.
▪ Alarm system management.
▪ Diagnostic & service support.
EFFICIENCY FACTORS
Diagnostic page
HELP
▪ Remote tele-assistance via high-speed modem for monitoring,
diagnostic and programs activation, modification or adjustment.
ZEPHYR 40 L/D
Water cooled AC 3-phase asynchronous motor.
40:1 L/D ratio
Zephyr 90.40
One or two steps gearbox with hardened and tempered gears.
Bimetallic barrel and colmonoyreinforced screw
Spiral grooved bush (SGB) for intake zone.
Water cooled frequency controller.
ZEPHYR 40 L/D
The principle of the Zephyr project is to offer an higher specific output with improved optimization of plasticizing and energy consumption.
* For 90.40 extruder
MAIN ADVANTAGES
▪ Optimal energy consumption.
▪ Improved and constant specific output.
▪ Noise Level < 74 dB.
▪ Max back pressure at 500 bar.
▪ Maintenance free.
▪ Different screws design for PE or PP processing.
▪ Maximum output over 1500kg/h*.
▪ Excellent relation investment/performance.
400 mm fast dimensional change line, with Zephyr 60.40
ZEPHYR 40 L/D
Zephyr is a high-performance extruder for PE and PP pipes; smooth or corrugated.
Main application:
▪ Water & gas high-pressure pipes.
▪ PE pipes for conduits or mining.
▪ Large bore PE pipes
▪ PP pipes for sewage, drainage or hot water.
▪ PE or PP coating.
▪ Irrigation pipes.
ZEPHYR 40 L/D
Energy consumption zephyr 45.40
ZEPHYR 40 L/D
Output and melt temperature stability
ZEPHYR 40 L/D
Influence of back pressure on specific motor energy
ZEPHYR 40 L/D
Energy consumption zephyr 60.40
ZEPHYR 40 L/D
Specific output
ZEPHYR 40 L/DZephyr extruders are offered in four screw diameter with maximum output up to 1.700 Kg/h for HDPE and 1.300 Kg/h for PP.
* Zephyr 45 & 60 are available also in traditional gearbox version. ** With Z shape.
EXTRUDER ZEPHYR 45 ZEPHYR 60 ZEPHYR 75 ZEPHYR 90
Screw length (L/D) 40 40 40 40
Output PE (max) Kg/h 500 800 1.200 1.700
Output PP (max) Kg/h 400 650 900 1.300
Motor Torque* Torque* Water-cooled Water-cooled
Gearbox No No Two steps** Two steps**
Heating zones 5 5 5 5
VEGA 37 L/D
THE PERFECT SYNTHESIS OF TECHNOLOGY AND RELIABILITY.
Vega 60.37
VEGA
▪ Process length 37 L/D
▪ AC 3-phase motors withforced ventilation.
▪ Grooved feed bush.
▪ Compact size with a solid frame.
▪ Parallel axis gearboxwith “Z” or “U” shape.
▪ Digital inverter for speed control.
▪ Industrial PC, for extrusion process control.
VEGA 37 L/D
A state of the art technology for all components.
Motors are specifically designed to be used in applications at high dynamic performances with variable speeds.
Main features:
▪ Mechanically sturdy to withstand high
overloads.
▪ Highly effective insulation to avoid gradual
deterioration caused by operation at high
frequencies.
▪ Reduced inertias to obtain high dynamic
values.
▪ First-rate thermal protections. Vega 90.37 motor
VEGA 37 L/D
A state of the art technology for all components.
Drive system:
▪ Protection against phase shortcuts, over and under
voltages.
▪ Stable rotation even at very low speed.
▪ Voltage increase at low speed, with manual or
automatic (boost) selection.
▪ EMC filters to eliminate noise and interferences.
▪ Keyboard and programmable logic.
▪ Speed control by means of closed-ring circuit through
the use of incremental encoders. Water cooled inveter
VEGA 37 L/D
A state of the art technology for all components.
Gearbox:
▪ Fully tested high performance gearboxes.
▪ Excellent manufacturing quality level.
▪ High performance thrust bearing unit
(500 bar load as standard version).
▪ Single block cast iron frame for large oil
capacity.
▪ Independent cooling unit with oil/water
heat exchanger for gearbox and bearing
unit cooling. VEGA 120.37 single block cast iron gearbox
VEGA 37 L/D
A state of the art technology for all components.
A grooved feed bush (4 times the diameter length) for excellent production values.
▪ Made of nitrided steel.
▪ A new concept with a high load feeding
combined with low compression on the
screw.
▪ Low overheating of the material and long
standing for components.
▪ Water cooled with a thermoregulation
system controlled by a temperature probe. Grooved feed bush, for a gearless extruder
VEGA 37 L/D
A state of the art technology for all components.
VEGA 37 L/D
A state of the art technology for all components.
A nitrided steel, bimetallic or special alloy treatment of the barrel to ensure an excellent wear resistance for different materials.
It is divided in five separate thermo regulated zones, with melt temperature and pressure control.
VEGA 37 L/DA state of the art technology for all components.
A constantly update screwdesign, to ensure an optimal plasticizing at high output rate.
▪ A new barrier concept
with melt channel
separated from the solid
one.
Mixing barrier single screws
VEGA 37 L/DA state of the art technology for all components.
▪ Developed geometry, which further
reduces the passage gap with the
barrel, for clear separation of the
melt and consequently a highly
homogenous extruded material.
Salt & Pepper tip mixing elements
▪ A special maddock geometry
combined with a long mixing stretch
to reduce the pressure inside the
barrel, making the process more
stable.
Screw barrier
VEGA 37 L/D
A state of the art technology for all components.
VEGA 37 L/D
30% output increase compared to 30 L/D extruders
VEGA 37 L/D
Output linearity
VEGA 37 L/D
Melt temperature linearity
VEGA 37 L/D
Energy consumption
VEGA 37 L/D
Thermoregulation stability
VEGA 37 L/D
At work
VEGA 37 L/D
Designed to perfectly adapt to customer needs and their pipe production.
MAIN ADVANTAGES
▪ Different screw geometries for a wide range of application.
▪ Output linearity at different rpm and high back pressures.
▪ Low energy consumption AC motors.
▪ High performance with competitive price.
▪ Excellent plasticizing and homogeneity.
▪ Stable thermoregulation of the barrel at different speed.
▪ Low noise.
VEGA 37 L/DVega extruders are representing a reliable and tested solution for standard or outperforming lines, to maximize and to set new boundaries in pipe extrusion production.
1200 mm three layers line, 2000 kg/h output.
VEGA 37 L/DDesigned to perfectly adapt to customer needs and their pipe production.
PE
▪ PE 63, PE 80, PE 100 water & Gas.
▪ Corrugated non pressure sewage
and cable protection.
▪ Irrigation, telecommunication pipes, microducts.
▪ Reinforced pipes.
VEGA 37 L/D
Designed to perfectly adapt to customer needs and their pipe production.
PP-H
▪ Smooth non pressure sewage pipe (mostly coextruded).
▪ Corrugated non pressure sewage pipe.
VEGA 37 L/D
Designed to perfectly adapt to customer needs and their pipe production.
PP-R
▪ Hot water pipes (also multilayer with fiberglass).
▪ Large diameter pipes for chem. Industrie
Also suitable for PE-Xb, PE-Xc, ABS, PC, Noryl and others
Photo courtesy of Raktherm UAE.
VEGA 37 L/D
Vega extruders are offered in five screw diameter for many pipes application.
EXTRUDER VEGA 45 VEGA 60 VEGA 75 VEGA 90 VEGA 120
Screw length L/D 37 37 37 37 37
Output PE (max) Kg/h 300 500 750 1.000 1.500
Output PP (max) Kg/h 220 400 550 750 1000
Heating zones 5 5 5 5 5
ZEUS 37 L/D
USHERS IN A WHOLE NEW GENERATION OF EXTRUDERS
Zeus 75.37
ZEUS
▪ Process length 37 L/D
▪ Direct torque motor.
▪ Grooved feed bush.
▪ Lower power consumption, compared to gear version.
▪ Low noise operation (<75db).
▪ Water cooling system for motor, inverter and feed bush.
▪ Industrial PC, for process control.
ZEUS 37 L/D
A relevant solution in terms of energy saving and performances.
Main features:
▪ No gearbox losses.
▪ Gearbox maintenance no longer necessary.
▪ Close adding of drives possible.
▪ Less installation space required due to
high integrated design approach.
Direct torque motor.
Water cooled inverter.
ZEUS 37 L/D
A relevant solution in terms of energy saving and performances.
Main features:
▪ Inreased cost-efficiency due to improvement in
overall economic and ecological benefits.
▪ Noise level < 74 Db.
▪ Excellent rotational accuracy
▪ High dynamic response (short rise times) Thermo regulated feed bush
ZEUS 37 L/D
A relevant solution in terms of energy saving and performances.
Main features:
▪ Energy measuring modules in standard version for monitoring
energy consumption in combination with gravimetric weight
system during production.
▪ Independent energy measurement for motor, barrel, tools.
ZEUS 37 L/DDirect torque AC motor
37:1 L/D ratio
Zeus 60.37
Thermo regulated feed bush
Bimetallic barrel and colmonoy reinforced screw
Control system with energy consumption monitoring
Water cooled frequency controller
ZEUS 37 L/D
Differences to a Vega extruder.
ZEUS 37 L/D
Differences to a Vega extruder.
▪ Extruder without gearbox.
▪ Motor with torque drive technology.
▪ Slightly bigger motor but less power
consumption compared to Vega
extruders.
▪ Higher output.
▪ Lower noise.
▪ Improved relation cost/output
(€/kg).
▪ Machine without oil needs. Zeus 45.37
ZEUS 37 L/D
Energy saving comparison to a Vega extruder.
*Average Eurozone area
ENERGY CONSUMPTION COMPARISON at 200 bar
Speed screw RPM 225,00
Output PE VEGA Kg/h 425,00
Output PE ZEUS Kg/h 427,00
Power measured display on modul VEGA KW 98,80
Power measured display on modul ZEUS KW 88,00
Spec Energy measured from power measurement VEGA Wh/Kg 234,52
Spec Energy measured from power measurement ZEUS Wh/Kg 205,33
Difference Wh/Kg 29,00
Enegy saving in % 14,34
Energy cost *€/Kw 0,15
Energy saving in 1 hour KW 12,32
Saving in 1 hour € 1,85
Saving in 7.000 hours € 12.939,03
ZEUS 37 L/D
Energy consumption
150
160
170
180
190
200
210
220
230
240
250
180
185
190
195
200
205
210
215
220
spe
c. E
ne
rgy
Wh
/ k
g
Me
ltTe
mp
era
ture
°C
Screw Speed RPM
Energy consumption ZEUS 60at 200 bar for Eraclene BC 82
ZEUS 37 L/D
Output curve for PP
0
100
200
300
400
500
600
Ou
tpu
t kg
/h
Screw Speed RPM
Ouput Curve Zeus 60 37 PP screw Boreco 2000
ZEUS 37 L/D
Specific output
1,00
1,10
1,20
1,30
1,40
1,50
1,60
1,70
1,80
1,90
2,00
2,10
2,20
2,30
2,40
2,50
0
100
200
300
400
500
600
700
spe
c. o
utp
ut
kg/
rpm
h
Ou
tpu
t kg
/h
Screw Speed RPM
Ouput over screw speed ZEUS 60 at 200 bar for Eraclene BC 82
ZEUS 37 L/D
Energy consumption (for corrugated pipes)
150
160
170
180
190
200
210
220
230
240
210
215
220
225
230
235
240
245
250
spe
c. E
ne
rgy
Wh
/ k
g
Me
ltTe
mp
era
ture
°C
Screw Speed RPM
Energy consumtion Zeus 60 37 PP screw Boreco BA 2000
ZEUS 37 L/D
A state of the art technology for a modern and efficient pipe production.
MAIN ADVANTAGES
▪ Short amortization time of higher investment cost.
▪ Maintenance free extruder (no oil change need).
▪ Output linearity at different rpm and high back pressures.
▪ Energy cost saving compared to any traditional solution.
▪ Different screw geometries for a wide range of application
▪ Stable thermoregulation of the barrel at different speed.
▪ Excellent plasticizing and homogeneity.
▪ Outstanding reduction of operation noise.
ZEUS 37 L/DThanks to its extremely compact design, Zeus extruders are allowing lines configuration, which are not only economically advantageous, but also very space saving, without compromises on performances and quality.
800mm three layers line, with special Zeus extruder’s lay-out.
ZEUS 37 L/D
A unique compact lay-out.
ZEUS 37 L/D
A movable line, for cheaper and ecofriendly production on site.
ZEUS 37 L/DApplication for Zeus extruders is the same of Vega extruders but with higher rates at lower power consumption.
PE
▪ PE 63, PE 80, PE 100 water & Gas.
▪ Corrugated non pressure sewage and cable protection.
▪ Irrigation and telecommunication pipes.
Photo courtesy of Radius company UK.
ZEUS 37 L/DApplication for Zeus extruders is the same of Vega extruders but with higher rates at lower power consumption.
PP-H
▪ Smooth non pressure sewage pipe
(mostly coextruded).
▪ Corrugated non pressure sewage
pipe.
ZEUS 37 L/DApplication for Zeus extruders is the same of Vega extruders but with higher rates at lower power consumption.
PP-R
▪ Hot water pipes
▪ Large diameter pipes for chem.
Industry
Also suitable for PE-Xb, PE-Xc, ABS, PC, Noryl and others
Photo courtesy of Borealis Group
ZEUS 37 L/D
ZEUS extruders are offered in three screw diameter for many pipes application.
EXTRUDER ZEUS 45 ZEUS 60 ZEUS 75
Screw length L/D 37 37 37
Output PE (max) Kg/h 350 550 950
Output PP (max) Kg/h 220 400 550
Heating zones 5 5 5
ATLAS 30 L/D
ECONOMICAL AND VERSATILE
ATLAS
▪ Process length 30 L/D
▪ AC 3-phase motors withforced ventilation.
▪ Mixing barrier screw and grooved feed bush.
▪ Compact design, solid frame, smallfootprint.
▪ Multi purpose screw.
▪ High performance gearbox.
▪ Industrial PC, for extrusion process control.
ATLAS 30 L/DThe first Tecnomatic extruder to adopt a mixing barrier screw and grooved feed bush technology.
Main features:
▪ Compact design, solid frame, small footprint.
▪ 30:1 L/D ratio.
▪ AC or Dc motors.
▪ Mixing barrier screw and water cooled grooved
feed bush.
▪ Multi-purpose screw.
▪ Touch screen control with tele-service.
▪ High performance gearbox.
Water cooled grooved feed bush.
High mixing tip screw design.
ATLAS 30 L/DInstalled in many countries around the world, Atlas represent a very reliable solution for many application.
Options:
▪ Synchronization with down-stream
equipment.
▪ Special hardening treatment for screw
and barrel.
▪ Integration with gravimetric systems.
▪ Frame on adjustable wheels and rails.
▪ Ethernet remote control of extruder panel.
▪ UPS (uninterruptable power supply).
▪ Tailor made frames for space saving.
Atlas 45.30 – 44 Kw.
ATLAS 30 L/D
Atlas extruders are available in many motor, screw, and custom fit solution to fulfill the customer needs for continuous innovation and special requirements.
3 layers extrusion, for special materials. Space saving multilayer extrusion.
3 layers extrusion, for recycled materials.
ATLAS 30 L/D
4 layers PE line
ATLAS 30 L/D
Mixing barrier screw
Wheels & rails for corrugated or co-ex projects
Pc control
Special thermoregulation lay-out
Special “Z “ type lay-out
Straight grooved feed bush
ATLAS 30 L/DAtlas extruders are successfully used for many pipe application but also fits special requirements.
Applications:
▪ PE 63, PE 80, PE 100 water & Gas.
▪ Corrugated pipes for cable protection.
▪ PP Large diameter pipes for chem. industry.
▪ PE irrigation and telecommunication pipes.
▪ PE and PP corrugated pipes.
▪ Reinforced pipe.
▪ Microducts.
▪ Smooth non pressure sewage pipe.
▪ Hot water pipes.
▪ Coating of steel or metal pipes.
Atlas extruders are successfully used for many pipe application but also fits special requirements.
ATLAS 30 L/D
▪ Mesh, netting lines
Photos courtesy of Corelco
Atlas extruders are successfully used for pipe making, as well for special applications.
ATLAS 30 L/D
▪ Polystyrene mannequin and display forms.
Photos courtesy of Almax group. Polystyrene extrusion
Vega extruders are offered in eight screw diameter for many pipes application.
ATLAS 30 L/D
EXTRUDERATLAS
16ATLAS
30ATLAS
35ATLAS
45ATLAS
60ATLAS
75ATLAS
90ATLAS
120
Screw length (L/D)
30 30 30 30 30 30 30 30
Output PE (max) Kg/h
2 45 80 200 330 450 700 1.050
Output PP (max) Kg/h
1.2 35 50 170 280 350 500 650
Heating zones 3 4 4 4 4 4 4 4
ATLAS Co-ex 30 L/DAtlas co-ex is a compact machines, easy to integrate in any production line for co-extrusion of stripes, thin inner & outer layer, bonding agents, oxygen barriers.
Co-extruder Atlas 30.30
ATLAS Co-ex
▪ Process length 30 L/D
▪ Smooth intake zone type.
▪ Height and tilt adjustment for easy connection.
▪ Compact design, solid frame, smallfootprint.
▪ Single flight screw, or barrier
▪ AC motor, inverter controlled.
▪ Worm or two shaft gearbox.
▪ PLC touch screen control system.
ATLAS Co-ex 30 L/DAtlas co-ex is a compact machines, easy to integrate in any production line for co-extrusion of stripes, thin inner & outer layer, bonding agents, oxygen barriers.
Microscope section and line, for 5 layers tube with glue and EVOH barrier.
ARES 25 L/D
THE MULTI PURPOSE PROJECT
Ares 60.25
ARES
▪ Process length 25 L/D
▪ Small air cooled AC motor.
▪ New design for intake zone with tempering channel system
▪ High torque drive, suitable also for U-pvc.
▪ Heating cooling system with ceramic heaters and copper fins.
▪ 3 steps gearbox.
▪ Relay controls (it can operate as slave or master extruder.
ARES 25 L/D
A complete new design for a low investment multi purpose extruder.
Options:
▪ Wheels.
▪ Isolated melt temperature
and pressure sensor.
▪ Additional die-head zones.
▪ Corrugator synchronization.
▪ Standard hopper with quick
discharge.
▪ Special hopper with sliding door.
▪ PE universal screw. Ares 60.25 electrical panel
ARES 25 L/D
Ares extruders are suitable to process a wide range of materials
MATERIAL OUTPUT
PE 100, PE 80 80-100 Kg/h
PP-R 60-90 Kg/h
PP-H 50.60 Kg/h
PS, ABS, ASA Styrene polymers 70-130 kg/h
U-PVC 80-110 kg/h
P-PVC 70-90 Kg/h
PA 6-11-12 50-60 Kg/h
ARES 25 L/DAres is a universal extruder for low output pipe application, single wall corrugated pipes as well as co-extruder for multilayer pipe extrusion.
Suitable to process:
▪ PE
▪ PP-R & PP-H
▪ U-PVC & P-PVC
▪ ABS, PC, PA, PPS.
and technical polymers
MIZAR 24 L/DMizar series is the standard and reliable solution for the extrusion of soft and rigid PVC and for co-extrusion use.
Basic configuration:
▪ Relay control with Gefran controller.
▪ Solid and compact frame.
▪ Control system with touch screen industrial PC.
▪ Smooth or grooved intake zone type.
▪ Purposely developed screw.
▪ AC powered three-phase motors, with forced ventilation.
▪ Vertical type gearbox with hardened and tempered gears.
Mizar 75.24
Spiraled pipes with Mizar 60.24
MIZAR 24 L/D
Options:
▪ Synchronization with down-stream
equipment.
▪ Special hardening treatment for screw
and barrel.
▪ Integration with gravimetric systems.
▪ Frame on adjustable wheels and rails.
▪ Ethernet remote control of extruder panel.
▪ UPS (uninterruptable power supply).
▪ Tailor made frames for space saving to
place extruders in vertical or oblique
position.Special vertical coex with Mizar 45
MIZAR 24 L/DThe Mizar extruders meet all requirements for the production of spiraled, gardening pipes with fabric braid reinforcement, wire reinforcement or no reinforcement at all.
Some applications:
▪ Food and beverage hose
▪ Potable water hose
▪ Marine hoses
▪ Wash down hoses
▪ Clear tubing
▪ Non-toxic hoses
▪ Wire-reinforced hoses
▪ Air breathing hoses
MIZAR 24 L/D
Mizar extruders are offered in seven screw diameter with multiple design solution.
EXTRUDERMIZAR
20MIZAR
25MIZAR
30MIZAR
45MIZAR
60MIZAR
75MIZAR
90
Screw length (L/D) 24 24 24 24 24 24 24
Output PE (max) Kg/h
2 4 12 80 130 230 340
Output P-PVC(max) Kg/h
4 8 25 110 190 290 350
Output U-PVC(max) Kg/h
- - - 90 150 240 290
Heating zones 2+1 3+1 3+1 4 4 4 4
MEETING THE CHALLENGE
Tecnomatic operates directly and through an extensive network of strategically located agents, offering turn-key and custom fit solutions.
The wide range of products from its own manufacturing unit and from leading international suppliers includes:
▪ Single screw extruders in L/D 24,30,37,40 and co-extruders.
▪ Extrusion die-heads for polyolefin pipes (mono and multilayers up to 2600 mm).
▪ PVC extrusion die-heads up to O.D. 1200 mm.
▪ Special extrusion die-heads.
▪ Vacuum, cooling tanks, calibration sleeves.
▪ Dosing, downstream & accessories equipment.
TECNOMATIC S.R.L. Via Emilia, 4
Azzano S.Paolo (Bg)Italy
Tel. +39 035 310375Fax +39 035 311286
Email: [email protected]