Single PPM 1

01 1. 1984 01 25() 3,000() 1,438 DY NECK ASSY, CONNECTOR ASSY PDP COIL PLS(Plasma Lighting SYS.) 46, 35 81 LG Philips Displays () 174(02 )() 64.5

02 2.

84.01.25 (:)92.12.08LG 97.08.29LG 99.10.09 ( )97.10.24LG F-2005 97.12.11LG BEST Prectice 98.01.30 ( )98.01.23 ()98.02.06LVQC (LG )98.02.23 ( )98.07.01 98.09.30 ( )98. 11. 30 (35 )

98. 12. 11LG 98 F2005 98. 12. 14 ()99. 04. 17ISO 9002 ( )99. 08. 28100PPM ()99. 11. 30 00. 05. 30 00. 11. 30 01. 07. 01LG Philips Displays 01. 12. 1311 02.10.02 ()02.11.14SINGLE PPM 03.01.03 03.04.17Single PPM 03.09.04INNO-BIZ ()

03 3. VISION / /

, , , ,

04 4.

05 5.

33.85 %

06 6. TV Monitor , NECK HOLDER ASSY CONNECTOR ASSY . DY(Deflection Yoke) .NECK HOLDER ASSY CONNECTOR ASSY

07

08 7. : : ISO 2002S-PPM TOOL6 6 TOOL

No. 979899000102031LVQC 98.02.062ISO 9002 99.04.173100PPM 99.08.264Single PPM 02.11.144F2005 97.09.065TP Management 98.12.0266 99.09.02

09 ( Model )

TOOL 5 84.02.01~97.09.05 : 863 EA : 6,360K / : 340EA : 1,752K /( ) 523 EA : 55,284K / F200597.09.06~98.08.28 : 21,825 PPM : 41 PPM : 200,000K : 10,950 PPM : 0 PPM : 146,000K : 4,700K / : 700K / : 3,100K /F2005 Skill , TPManagement 98.12.02~00.06.08 : 21,850 PPM : 12,247K : 145 PPM : 1,366 PPM : 15,160K : 11 PPM :12.80% : 12,980 : 5.71% :515,000K/ SkillData MindSix Sigma99.09.12~

: 2,440 PPMSolder : 5,714 PPM : 3,750 PPM

:45 PPMSolder : 90.4 PPM : 557 PPM 5252 PPM : 266,625K / 6 Skill Sinergy Single PPM 01.04.05~ : 8,245 PPM : 37 PPM : 12 PPM : 2,933 PPM : 1 PPM : 2 ppm : 5252 PPM:51,660K/ Lead Time Sinergy

8. Single PPM 1. Single PPM LVQC, ISO9002 6 S-PPM , Zero Defect . 10

123200120022003 3000 PPM2500 PPM2000 PPM 0 PPM0 PPM0 PPM 0 PPM0 PPM0 PPM

11 9. 1. MASTER PLANS BOOM Master Plan 3 5SI DATA N

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2. 12

Single PPM

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1)Single PPM 2)Single PPM 3)Single PPM 4)Single PPM -Single PPM (Single PPM Room) -6 () - (, ) -3 5S ( )5) 6) BOX 7)6 3. BOOM 13

4. 4.1 14 TV Monitor ,

DY(Deflection Yoke)

4.2 : 13,008,231 : 73,525 P P M : 5,652

: 75.48%- ? PCB SOLDER PCB .- P(PLATE) ? PLATE ASSY ASSY WRAPPING POINT POINT WRAPPING .- WRAPPING ? PLATE ASSY ASSY WRAPPING WRAPPING .

5. 15

- GAGE R&R : (%Tolerance) 17.49% ACCEPT .6. System 16 GAGE R&R 17.49% SYSTEM ACCEPT .

7. - 1) 1 : PCB, FLUX, ,

2) 2 : ,

3) : ,

4) :- WRAPPING, 1) 1 : ERROR

2) 2 : ,

3) : , ,

4) :RDBLBLRD17

8. 9. Wrapping - ()- P (SOLDER)2001 WRAPPING 100% WRAPPING IN LINE .18

789101112TOTAL737,856548,111539,321539,032707,345707,3453,779,010Wrapping 27522491260724522837241215551

10. - WRAPPING WRAPPING

B/L COIL TYPE SOLDER

SOLDERWRAPPING SOLDERWRAPPING

WRAPPING IN LINE MODEL SOLDERWRAPPINGSOLDER&WRAPPINGSOLDER& W/P 19

11. PART 1. WRAPPING LUG PIN WRAPPING (:LUG ROLL PIN) LUG PIN WRAPPING . WRAPPING /02.10.8 PIN LUG ROLL PIN

LUG ROLL PIN /02.10.15 20 INSERTER TIP LUG ROLL PIN

21 WRAPPING : 4() : 28,880,000 WRAPPING QA/ WRAPPING MISS /02.10.28 WRAPPING WRAPPIN HOLE WRAPPING WRAPPING WRAPPING : 1 2647EA1 3672EA : 5,904,000 WRAPPING SWITCH QA/ SWITCH /02.11.5 SWITCH PART 2. WRAPPING SWITCHPUSH

22 B/L COIL TYPE WRAPPING B/L COIL B/L COIL WRAPPING LOSS B/L COIL TYPE /02.10.8 B/L COIL B/L COIL CUTTING LEAD LEAD ZERO : 748PPM 0PPM B/L COIL LEAD SPEC OVER AUTO SOLDER QA/ LEAD /02.10.12 B/L COIL LEAD PART 3. B/L COIL TYPE

23 (3300Z-T036) 1000EA : 2EA (3300Z-T056) 1000EA : 145EA

QA/ /02.10.30 PCB HOLE ( ) 3300Z-T007A 1000EA 31EA HOLE 3300Z-T007A 1000EA 166EA QA/ BURR /02.10.30 HOLE (BURR)PART 4. SOLDER 3.5 MM7 MM3.0 MM7 MMLUG PIN HOLE HOLEPCB HOLE (BURR) ( ) BURR PCB HOLE

24 LEAD TIME WRAPPING IN LINE LEAD TIME

SOLDER WRAPPING IN LINE /02.11..10 WRAPPING INLINE 2 1 2POINT WRAPPING 1 4POINT POINT ERROR POINT SOLDER 1 4POINT /02.11.19 PART 5. SOLDERWRAPPINGC / VSOLDERM/C1 14 POINT WRAPPING WRAPPING 2 12 POINT SOLDERM/C

IN LINE LEAD TIME : 13672EA 15914EA : 13,236,768 LEAD TIME SOLDER IN LINE /02.11.25 2 IN LINE PART 6. SOLDERWRAPPING12. , 25 SOLDERM/C

PART 1.WRAPPING LUG ROLL PIN PIN , , 2.WRAPPING WRAPPING 3.B/L COIL TYPE B/L COIL PCB 4.SOLDER SOLDER 5.SOLDERWRAPPINGWRAPPING IN LINE , 6.SOLDERWRAPPINGIN LINE , , TOTALCONNECTOR ASSY IN LINE

37 %18 %63.82 %48 %87 %94 %26

27 13. - PART - TOTAL86,584,768 /

PARTPART 1.WRAPPING LUG ROLL PIN TYPE MODEL 2.WRAPPING WRAPPING WRAPPING MODEL 3.B/L COIL TYPE TYPE B/L COILMODEL MARKING TAPPING TYPE B/L COIL MODEL 4.SOLDER CHECK CHECK SHEET CHECK SHEET (6) PCB PCB (3.0mm)SOLDER M/C 5.SOLDERWRAPPING--6.SOLDERWRAPPINGIN LINE IN LINE MODEL MODEL

28 - 10. 1. 2. Single PPM - Single PPM

White BeltGreen BeltBlack Belt 5 2 -03 20 10 -04 40% 80% 60% 20%05 20% 50% 80% 50% LG LG LG GB TEST LG

Single PPM 1 2002 03 2 04 10% 30%05 30% 70% Single PPM Test

29 3. Single PPM Single PPM Process2005 ~20042003