sinamics g120 treinamento (en)

www.siemens.com/sinamics-g120

SinamicS G120Multimedia Training Package

I_DT_G120_Booklet_RZ.indd 1 04.04.2012 13:11:25

2

Required System Configuration CD-ROM

• Processorwithmin.2GHz(dualcorerecommended) • 1024MBRAM • Graphicscard(min.256MBmemoryrecommended) • Screenresolution:1280x1024px • OperatingSystems: Microsoft®Windows™XP(ServicePack2orlater) Microsoft®Windows™Vista Microsoft®Windows™7


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ThisbookletcontainsthesameinformationastheattachedCD.Still,wehighlyrecommendtoworkthroughthelearn-ingprogrambeforeconsultingthebooklet.Themultimediatutorialisacomfortableandeasytounderstandintroduc-tion to the converter family SINAMICS G120.

04/2012 6FC5095-0AA85-0BA0

SinamicS G120Training Booklet


Materials and tools

Thecomponentslistedbelowarepresentedinthisbooklet.Totestyourknowledgeontheactualproduct,youhavethechoicebetweenthefollowingorderalternatives:

Training case

Product

• SINAMICSG120trainingcase*

Order no.

6ZB2480-0CJ00

Single components

Product

• SINAMICSG120PM240-2FSA0.55kW

• SINAMICSG120CU240E-2

• Motor(0.55kW)

• SINAMICSPCConnectionKit-2

• SINAMICSBOP-2

• IntelligentOperatorPanelIOP

• Screeningkit2

Order no.

6SL3210-1PE11-8AL0

6SL3244-0BB12-1BA1

1LA7096-4AA10

6SL3255-0AA00-2CA0

6SL3255-0AA00-4CA1

6SL3255-0AA00-4JA0

6SL3264-1EA00-0HA0

Optional components

Product

• IOP/BOP-2doormountingkit

Order no.

6SL3256-0AP00-0JA0

In addition, you will need the following equipment:

• PCwithUSBinterface • Switches–commerciallyavailable* • Potentiometer–commerciallyavailable* • VariousM4screwsandnuts(lengthdependsoninstallationlocation)withsuitablescrewdriver/

wrench–commerciallyavailable*

* The training case is a complete demo station including a motor, the power module of the converter, switches, lights and a 230 V power supply connection.


Safety instructions

Validity

Theseinstructionsapplytothefollowingconverter:

Product

SINAMICS G120

Prerequisites

YouareproficientinworkingwiththeMicrosoft®Windows™operatingsystem. Youareconversantwiththeprinciplesofelectronicsandelectricalengineering.

Warning

Dangerous currents and voltages! The equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts.Non-compliancewiththewarningsorfailuretofollowtheinstructionscontainedinthedocu-mentationcanresultinlossoflife,severepersonalinjuryorseriousdamagetoproperty.

Takeparticularnoticeofthegeneralandregionalinstallationandsafetyregulationsregardingworkondangerousvoltageinstallations(e.g.EN50178)aswellastherelevantregulationsregardingthecorrectuseoftoolsandpersonalprotectiveequipment(PPE).

Qualified Personnel

Thedevice/systemmayonlybesetupandusedinconjunctionwiththisdocumentation.Commission-ing and operation of a device/system may only be performed by qualified personnel. Within the con-textofthesafetynotesinthisdocumentation,qualifiedpersonsaredefinedaspersonswhoareauthorizedtocommission,groundandlabeldevices,systemsandcircuitsinaccordancewithestab-lished safety practices and standards.

Disclaimer of Liability

DependinguponthefirmwareandsoftwareversionoftheControlUnit,oftheOperatorPanelandoftheSTARTER,themasks,symbolsandmenusmaydiffer.Wehavereviewedthecontentsofthispubli-cationtoensureconsistencywiththehardwareandsoftwaredescribed.Sincevariancecannotbeprecludedentirely,wecannotguaranteefullconsistency.However,theinformationinthispublica-tionisreviewedregularlyandanynecessarycorrectionsareincludedinsubsequenteditions.


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Welcome to the SinamicS G120 Tutorial for First Time Users. This tutorial will help acquaint you simply, quick-ly and comfortably with the frequency converter. We’ll take you step by step through installation, setting parameters and initial start-up. We recommend that you don’t skip any chapters.

1I_DT_G120_Booklet_RZ.indd 6 04.04.2012 13:11:28

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Converter family SINAMICS G120 08–21

1.1 Components PowerModule 12

ControlUnit 13

OperatorPanel2(BOP-2/IOP) 14

1.2Mountingandwiring PowerModule 15

ControlUnit 18

OperatorPanels(BOP-2/IOP) 20

Operator Panels BOP-2 and IOP 22‒41

2.1 Basic functions The BOP-2 display 24

Menu structure 25

2.2WorkingwithBOP-2 Parameter list 27

Operating pattern 27

Function buttons 29

2.3Quickcommissioning Resettingtheconverter 30

Setting the control mode 31

Selecting line frequency 31

Entering motor data 32

Specifying application parameters 33

Saving and restoring data 35

2.4 Intelligent Operator Panel The device 37

WorkingwithIOP 38

STARTER software and PC 42‒73

3.1 Mounting and preparation CreatingaSTARTERproject 46

STARTERuserinterface 49

Loading converter data 50

3.2Parameterization Configurationwizard 54

Safety Integrated 58

Start motor data identification 62

3.3 Application cases Setting setpoint specifications 65

Saving data 67

Restoringfactorysettings 70

Appendix Download overview 75


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This chapter will introduce the low-voltage SinamicS G120 converter. You’ll learn about the main compo-nents, hear about its structure and get some practice-oriented insight about the assembly and wiring of the frequency converter.


9

Converter family

SinamicS G120


10

1.1 components The SINAMICS G120 frequency converter is modular. It comprises of three basic components:

1 2ThePowerModulesupplies voltage to the motor

TheControlUnitcontrolsand monitorsthePowerModule

Converter family SINAMICS G120: Components


11

3 +TheBasicOperatorPanel(BOP-2)andtheIntelligentOperatorPanel(IOP)are used to operate and monitor the converter

TheoptionalPCConnectionKit-2canalsobeusedtosetparameters,operate and monitor the converter; thekitisrequiredinordertoestablishcommunicationbetweenaPCandtheControlUnit

EachControlUnitcanbefreelycombinedwitheachPowerModule.

NOTE


12

1

2

3

4

5

Power ModuleThedeviceisavailableinseveralsizes.Itspowerrangeisbetween0.37kWand250kW. ThepictureshowsthePM240-2framesizeA.

Pleasechecktheratingplate tomakesurethatthemodule also meets your requirement specifications.

NOTE

Ratingplate

Powerconnectors

Connectors/Brakingresistor

Motor connectors

PE terminals

1

2

2 5

5 4

4

3

3



13

1

2

33

1

6

42

5

8

8

8

7

4

5

6

7

8

Control UnitTherearevariousdesignsfortheControlUnits.Theydifferprimarilyintermsofthecontrolterminalassignmentsaswellasintermsofdifferentfieldbusinterfaces.ThistutorialwillusetheexampleoftheCU240E-2ControlUnit.Itwasdevelopedforstand-aloneoperation.

Anoverviewofthevariouscontrolunit versions and their differentia-tion can be found in the official SINAMICS G120 brochure at: http://www.siemens.com/ sinamics-g120/printmaterial

NOTE

Ratingplate

DIPswitchforanaloginputsand fieldbus address

Interface for the Operator Panel(BOP-2orIOP)

Status LEDs

Terminals for digital and analog inputs and outputs

USBinterfaceforSTARTER

InterfacetothePowerModule

Fastening clips


14

Basic Operator Panel 2 (BOP-2)The basic input and display device is used to operate and set parameters for the converter after being connectedtotheControlUnit.Itisoperatedbypressingthebuttonsandfeaturesasimplecommission-ingthankstothemenupromptingandthe2-linedisplay.

Intelligent Operator PanelThe Intelligent Operator Panel manages the same functions as the BOP-2 but adds several more options. Theintegratedapplicationwizard,fullgraphicaldiagnosticoverviewsandplaintextincreaseusabilitysubstantially.Itisavailableinvariousversionsandcanbeuseddrive-externallyforseriescommissioningand on-site diagnosis.

1

3

4

1

2

3

26

6

5 5

4

1

1

6 6

5 5

4 4

3 3

2 2

BOP-2 IOPSeven operating buttons

Display

Releasecatch

Doormountingscrewrecess

RS232connector

Product rating label

Graphical display

Navigationwheel

Five operating buttons

USBconnection

RS232connector

Product rating label



15

Mounting of the Power Module into the switch cabinetPleaserefertothedrillingpatternaccompanyingthePowerModuleforthecorrectdrillingcentersandclearancedistancesaboveandbelowthePowerModule.

1.2 mounting and wiringBeforestartingassembly,checktoensurethefollowingconditionshavebeenmet: • Allrequiredcomponents,toolsandsmallpartshavebeenprepared • Allrequiredcablesandlineshavebeenlaidinaccordancewithspecifications • Allminimumclearancesarebeingobserved

Normally the motor and converter areselectedinsuchawaythatthey match each other. This is also thecaseinourexample.However,the data from the rating plate of the motor are important for the initial start-up of the converter.

NOTE

The 5 Safety Regulations must be strictly observed

• Disconnect • Secureagainstunintentionalrestart • Verifythatitisfreeofvoltage • Groundandbypass • Coverandshieldanyadjacentliveparts

Exampleof drilling pattern

36.5 mm (1.44")

62.3mm (2.45")

5.3

5 m

m (0.2

1")

18

6 m

m (7.3

2")


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Connecting the Power Module to the motorDependingontheoperatingenvironment,differentcablelengthlimitsarerequiredfortheconnectionbetweenthePowerModuleandmotor.Unshieldedcablesupto100minlengtharepossibleinindus-trialelectricalnetworks.

ThemotorandPowerModulearenowconnected.

Theelectricalwiringisnowcomplete.

Wiring the Power Module

• ConnectthephasesandtheearthconductortotheterminalsU2,V2,W2andPE

Wiring the motor

• Unscrewthecovertotheterminalboxonthemotor(theinsidecoverofSiemens’motors illustratesthepossiblewiringfortheStarconnectionandtheDeltaconnection) • Removethebridgerailsfromtheconnectingblockandloosenthescrews • Placethebridgerailsontheterminalblockandscrewthemintoplace(dependingonthe typeofconnectionsrequired–StarorDelta,inthisexampleaStarconnectionisshown) • InsertthecablesfromthePowerModulethroughtheopeningoftheterminalboxtothemotor • ConnectthePEconnectionfirst • Slidethephasesinaccordancetothephaseassignmentintheconnections • Replacetheterminalcoverandensureitissecuredwiththefourscrewstotherequiredtorque

Wiring the power supply

• ConnectthephasesandtheearthconductortothepluggableterminalclampsL1,L2,L3andPE

1

2

3

Converter family SINAMICS G120: Mounting and wiring


17

Motor lines represent interfering transmitters.Asaresult,youshould use shielded cable in order to meet the corresponding elec-tromagnetic compatibility condi-tions. The cable lengths that are actually possible depend upon the following: ‒ Operating environment ‒ Converter being used ‒Reactorsandfiltersused ‒ Shielded or unshielded cable

In order to meet Class A electro-magnetic compatibility require-ments,youneedafilterandashieldedcable(max.length:25meters). ThedepictedexampleshowsaStar connection. The rating plate provides information about the correctcircuitdata:e.g.230/400V∆/Y means that you are connec-tingthemotorinYwitha400Vnetwork.

NOTE

3

1

2

2


18

Attaching the Control UnitConnecttheControlUnitwiththefasteningclipsonthebottomofthePowerModuleandthenpress theupperedgeoftheControlUnitagainstthePowerModuleuntilthelockingdevicesnapsintoplace.Beforewiringthecontrolterminals,theterminalcoverhastobeopened.

Thewiringisnowcomplete.

Wiring the control terminals in the CU240E-2

The potentiometer: • Attachthepositivepoleofthesupplyvoltageto1 • Attachthenegativepoleto2 • Wiretheoutputofthepotentiometerarmto3 • Closethecircuitbyconnecting4withnegativepole2

On/Off,Reverse,andResetbuttons: • Wirethebutton’spowersupplyto9 • Attachtheassociateddigitalinputstoterminals5,6and7 • Toclosethecircuit,connect28and69to34

Indicator lamps: • Connect9with20and21toattachthepowersupplyfortheLEDs • WiretheFaultsLEDtodigitaloutput19andtheWarningLEDtodigitaloutput22 • Connectthenegativepoletoterminal28

Display for frequency output: • Connectthepositivepoleto12 • Connectthenegativepoleto13

1

2

3

4

General procedure for wiring with the cage clamp mechanism

• Slidethewireintotheterminalopening • Theinnerclampopensslightlyandsnapsthewiretightlyintoplace

Thewireisnowfirmlyattached.

• Toreleasethewirepressascrewdriverontothelever • Removethewire • Withdrawthescrewdriverfromtheterminal



19

4

1

3

2


20

Mounting the Operator Panels (BOP-2 or IOP)

• RemovethecoveroftheRS232connectionbyliftingitupandslidingittotheside • PlacethebottomedgeoftheIOP/BOP-2intothelowerrecessoftheControlUnithousing • PushtheIOP/BOP-2towardtheControlUnituntiltherelease-catchclicksintoplace

1

2

2

1



21

Mounting the IOP or BOP-2 in a cabinet doorTheoperatorpanelscansimplybemountedinacontrolcabinetdoorwithjustafewmanualoperationsusingtheoptionallyavailabledoormountingkit.DegreeofprotectionIP55/ULtype12isachievedwhenmountingtheminthecontrolcabinetdoor.

Door panel

Seal

Doormountingbracket

Screws

D-typeretainingscrews

Mounting the IOP IdenticalmountingwithBOP-2

43

1

2

5

1

2

3

4

5

Congratulations!Yourconverterisnowreadyforoperation. Afterassemblyiscompleted,theconverter’sparametersmustbesetup,i.e.,youmustgivethe converter the specific characteristics of the attached motor.


22

in this section, you will learn more about the usage of Operator Panels to control the converter locally on-site. You’ll learn how to use the Basic Operator Panel 2 (BOP-2) to set up parameters for the converter and the attached motor and how to operate the converter with the BOP-2. Then, you will learn how to use the intelligent Operator Panel (iOP) to your advantage.


23

Basic Operator Panel (BOP-2) intelligent Operator Panel (iOP)


24

Menu bar indicates the selected menu function (seepage25)

Provides information about the selected functionality or displays the actual value

Displays the values

Operator Panels BOP-2 and IOP: Basic functions

Inthistutorial,weintroduceanapplicationthatisbasedon“V/fcontrolwithlinearcharacteristiccurve”. This control method is typically applied for conveyor belt applications. We recom-mendthatyouworkthroughtheexamplewehavepresentedhereinordertofamiliarizeyourselfwithsettingupparametersforaconverter.

NOTE

2.1 Basic functionsThe Operator Panel is the input and display instrument for controlling the converter. It is used in stand-aloneoperation,i.e.,locally,onthedevice,integratedinthecabinetdoororashandheldversionforseriessetup(IOP).

The BOP-2 display

TheBOP-2isusedtocommission,diagnose(troubleshoot)anddisplaythestatusoftheconverter.Upto2 status values can be simultaneously and continuously monitored. It features a simple navigation using atransparentandwell-structuredmenuandclearlyassignedoperatorkeys.

1 2

1

2

3

3


25

MONITORING

The actual status of the converter/motor system is dis-played

CONTROL

Setpoint,JogandReversemodecanbeactivated

DIAGNOSTICS

Faultsandalarmscanbeacknowledged,historyandstatus is displayed

PARAMETER

Parametervaluescanbeviewedandchanged

SETUP

Basic commissioning of the converter can be per-formed

EXTRAS

Additional functions such as saving and copying data sets into and from the BOP-2 can be performed

1

1

4

2

5

3

62

3

4

5

6

Menu structure

Whenmovingthemenubartothefollowingmenufunction,thefollowingapplies:


26 Operator Panels BOP-2 and IOP: Working with BOP-2

ESCkey–Takesyoubacktothe previous screen

Upkey–Changeselection

Downkey–Changeselection

OKkey–Confirmtheselection

OFFkey–Stopsthemotorinmanualmode

HAND/AUTOkey–SwitchesthecommandsourcebetweenHANDandAUTOmode

ON/RUNkey–StartstheMotorinmanual mode

2.2 Working with BOP-2TheBOP-2hasgotsevenbuttons.ForsetupandparameterizationonlytheUPandDOWN,OKandESCbuttonsarerelevant.TheON,OFFandHAND/AUTOkeysareneededforlocaloperation.

1

4 7

6

5

4

3

1

2

2

3

5 6 7


27

• PressUPtoaccessthenextparameter • Inthiscase,P3appears(Pmeansthatyoucanchangethevalueofthisparameter) • PressOKtoedittheparameter • UsetheUPandDOWNbuttonstoadjustthevalue • ConfirmthevaluebypressingOK

Operating pattern

• PressESCtoenterthemenuselection • UsetheUPandDOWNbuttonstomovethemenubartoPARAMSandpressOK • PressOKtoselecttheStandardLevel

Parameter listTobetterunderstandthefunctionalityofthebuttons,youshouldbeacquaintedwiththeoperating pattern: The Basic Operator Panel gives you access to a parameter list. Stored behind the parameters are parametervaluesthatcontroltheoperationofthemotor.However,notallthenumbersareassigned.

Thefirstparameternumberthatappearsisdisplayedontheleftsideofthescreen:r2(rstandsforreadonlyandmeansthatyoucanonlyreadthisvaluebutcannotchangeit).Ontherightside,theparame-tervalueoftheselectednumberisshown.

Exa

mp

le

Ifyouwanttochangeanyparam-eterusingtheparameterlist,youare requested to choose a filter level(StandardorExpert).TheStandard Level limits the avail-ableparameters,thuslimitingtheriskofdangerousparameters.TheExpertLevelgivesaccesstoall parameters.

NOTE

Exa

mp

le

ESC

ESC

OK

OK

OK

OK


28 Operator Panels BOP-2 and IOP: Working with BOP-2

Example for index parameters

• PressingOKtakesyouto[00] • UPtakesyouto[01],DOWNbackto[00] • Decideforanindexnumberofyourchoice • PressOKagaintoedittheindex • Thevaluestartsflashing • AdjustthevaluebypressingUPandDOWN • ConfirmbypressingOK

Someparametersstoremorethanonevalue.Inthiscase,pressingOKdoesnottakeyoudirectlytothevalue,buttoanindexthatisdisplayedinbrackets[00]abovetheactualvalue.

Exa

mp

le

OKOKOK

A complete list of all parameters can be found in the “Parameter Manual:ControlUnits–CU240E/B-2”asadownloadat:http://support.automation. siemens.com/WW/view/en/49946755 Ifyouwanttoadjustanyblink-ing/active value digit by digit (usingtheUPandDOWNbuttonmightjusttaketoolong),youcanalwayspresstheOKbuttonlongerthantwoseconds.Afterreleasingthebutton,youcanchange any single digit by using thebuttonsOK(movetonextdigit),ESC(movetopreviousdigit),UP(increasevalue),andDOWN(decreasevalue).

NOTE


29

Function buttons

Withthefunctionbuttons,youcanactuallyoperatethemotor.TheHAND/AUTObuttonchangesthecommandsourcebetweentheBOP-2(HAND)andfieldbus(AUTO).Ahandiconappearsinthescreento indicate HAND mode is active.

• InHANDmodetheONandOFFbuttonsareenabled • InAUTOmodetheONandOFFbuttonsaredisabled • IfHANDmodeisactive,pressingtheHAND/AUTObuttonwillswitchtheconvertertoAUTOmode • IfAUTOmodeisactive,pressingtheHAND/AUTObuttonwillswitchtheconvertertoHANDmode • ChangingHANDtoAUTOmodeispossiblewhilethemotorisstillrunning

Screen Icons

The BOP-2 displays a number of icons at the left-hand side of the display to indicate the actual state of the converter.

• Commandsourceauto/hand

• Converterstatusrunning

• JOG

• Fault/Alarmsactive

A detailed list of the Fault and Alarm messages can be found in the “Parameter Manual: Control Units–CU240E/B-2”asadown-load at: http://support. automation.siemens.com/WW/view/en/49946755

NOTE

JOG


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Starting quick commissioning

• PressESCtoenterthemenuselection • UseUPandDOWNtomovethemenubartoSETUPandpressOK • Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence

Resetting the converter

• PressOKwhiletheBOP-2showsRESET • PressUPorDOWNtochangethevaluetoYES • PressOKandwaituntiltheBUSYsigndisappears • Nowallvaluesareresettothefactorysetting

Operator Panels BOP-2 and IOP: Quick commissioning

Any step of the commissioning wizardcanbeskippedbypress-ing the DOWN button. Going backonestepcanbedonebypressingtheUPbutton.Bycon-firmingonestepwithOK,thescreenwillautomaticallydisplaythenextparameterinthecom-missioning sequence.

NOTE

2.3 Quick commissioningThefollowingdescriptionsshowhowtosetupthedriveusingthequickcommissioningwizard integrated in the BOP-2.

Quickcommissioningbeginsnow.Itwillhelpyousetallrelevantparametersstepbystep.Parametersthatarenotrelevantwillbeskippedautomatically.Thus,youadjustthefactorysettingsofyourcon-verter to the requirements of your motor.

OKOK

ESC OK


31

Setting the control mode (P1300)

Inourexampleitisassumedthatyourconverterandthemotorarenew.Asaresult,aseriesofpreparatorystepsarerequired,e.g.selectingthecontrolmode.Thisisindicatedbytheparameternumber1300.‘V/fcontrolwithlinearcharacteristiccurve’isdefinedbythefactorysetting.

• PressOKtomodifytheparametervalueCTRLMOD • Theupperrowshowsthecontrolmodeassociatedtotheactualparametervaluebelow • ChooseyourdesiredcontrolmodevaluebypressingUPorDOWN • Seehowthecontrolmodenameintheupperrowchangesaccordingly • PressOKifthedesiredcontrolmodeisdisplayed

Selecting line frequency (P100)

Thenextparametersequencesetsthelinefrequencyoftheregioninwhichthemotorisbeingused.Inourexample,thisisEurope.

• PressOKtomodifytheparametervalueEURUSA • Set0forEurope(50Hz)(1representstheUSlinefrequencyof60Hz) • ConfirmthevaluebypressingOK • Thescreenwillautomaticallydisplaythenextparameterinthecommissioningsequence

The applicable line frequency can be also found on your motor plate(seechapter“Enteringmotordata”).

NOTE

OKOK

OKOK


32

2.0 HP

3.55-3.552.05-2.05

84.5%84.5%86.5%

NOM.EFF

K

AV380 - 420660 - 725

CL

IP55 E0807/0496382_02 003

IMB3

UNIREX-N340°C Tamb Th.Cl. 155(F)25 kg

Design ATEFCMG1-12 NEMASF 1.15 CONT60Hz:

Intervall: 4000hrs

IEC/EN 60034 100L3~Mot. 1LE10011AC434AA0

6206-2ZC36206-2ZC3Bearing

DENE 11g

15g

D-91056 Erlangen

-20°C

Y400

460690

V970970

1175

rpm0.730.730.69

PF

3.15

3.52.05

A kWHz50

6050

1.5

1.51.5

Operator Panels BOP-2 and IOP: Quick commissioning

Ifyouwanttoadjustanyflash-ingvaluedigitbydigit(usingtheUPandDOWNbuttonmightjusttaketoolong)presstheOKbut-tonlongerthantwoseconds.Afterreleasingthebutton,youcan change each single digit by usingthebuttonsOK(movetonextdigit),ESC(movetoprevi-ousdigit),UP(increasevalue)andDOWN(decreasevalue).

NOTE

1 2 3 4 5

1

3

2

4

5

P304=MOTVOLT=Motorvoltage

P100=EURUSA=StandardIECorNEMA

P305=MOTCURR=Motorratedcurrent

P307=MOTPOW=Motorratedpower

P311=MOTRPM=Motorratedspeed

The line frequency has been set already inthebeginningofquickcommissioning(seepage31.)

Entering motor data

Inthenextstep,theconverterisadjustedtothemotor.Themotordatacanbefoundonthemotor’srating plate. Please set the values according to the plate.

• PressOKtoeditthemotorvoltagestoredunderP304 • Thepresetmotorvoltageof400voltsisdisplayed • LeavethevalueandconfirmbypressingOK

OKOKOK


33

Activating pre-defined settings (P15) e.g. for command and setpoint source

• PressOKtoactivatemacroparameterizationMAcPAr • Macro12(StdASP)isdisplayed,itdeterminesDI0forthecommandsourceandthe potentiometer for the setpoint source • LeavethevalueandconfirmbypressingOK

TheconvertercannowbeturnedonusingdigitalinputDI0. The setpoint source is specified as the potentiometer.

Motor data identificationAfterenteringthemotordata,thewizardsaskstoactivatethemotordataidentification.Thisisrecom-mendedforaliveverificationandoptimizationofthedatathatyouhaveentered.Themotordataiden-tificationinitiatesa“measurement”oftheconnectedmotor.Intheprocess,thedatapreviouslycalcu-lated in the converter are compared to the actual motor data and adapted to one another.

Specifying application parametersInthenextstep,pre-definedsettingsfortheconverter’sinterfacescanbeactivated.Thisisstoredinparameternumber15andindicatedbyMAcPArformacroparameterization.Forexample,theconverteroffers different pre-defined macros for setting the command and setpoint source.

Activating motor data identification (P1900)

• PressOKtoconfirmMOTID • Changethedisplayedvalueto1bypressingUP

Motor data identification does only start after the basic commissioning sequence has been completed andthemotorisswitchedonthefirsttime!

OK

OK OK


34 Operator Panels BOP-2 and IOP: Quick commissioning

Completing quick commissioning

• PressOKwhiletheBOP-2showsFINISH • SelectYESandpressOKagain

Thevaluesaredisplayedinseconds.Inbothcases,thetimesindicatedshouldnotbetooshort,becausethis might result in an alarm.

Theconverterisnowparameterizedoptimallytoyourapplicationandmotorspecifications.Nowmotordataidentificationshouldbeper-formedtofinalizethecommissioning.Thiscanbedonebyswitchingonthemotor.Atthemoment,commandsourceissettodigitalinputDI0.StartthemotorwithturningonDI0.

Minimum frequency, ramp up and ramp down time (P1080)

• SettheminimumfrequencyunderparameterMINRPM • PressOK(ParameterMINRPM) • ChangethevaluebypressingUPorDOWN • PressOKtoconfirm

• Settheramping-uptimeunderparameterRAMPUPforaccelerationtimetomaximum frequency(P1120) • Settheramping-downtimeunderparameterRAMPDWNfortimeuntilstandstill(P1121)

Changing the value digit by digit ispossiblebypressingtheOKbut-ton longer than 2 seconds. After releasingthebutton,eachsingledigit can be changed by using the buttonsOK(movetonextdigit),ESC(movetopreviousdigit),UP(increasevalue)andDOWN(decreasevalue). Refertothe“ParameterManual:ControlUnits–CU240E/B-2”foradescription of the control modes and their corresponding parame-ter settings at: http://support.automation.siemens.com/WW/view/en/49946755

NOTE

OK OK

OK OK

OK OK

OK OK


35

TheBasicOperatorPanel2canalsobeusedtomakeavarietyofotheradjustmentstoyourapplication.Pleasenotethatanoverviewoftheparameter numbers can be found in the Operating Instructions: Con-trolUnitsCU240E-2.

Motor data identification

• StartthemotormanuallybyusingdigitalinputDI0 • Themeasuringprocessissetinmotion • Whenfinished,themotorswitchesoff • BOP-2indicatesthatthemeasuredvaluesarenowbeingconvertedintodata

Saving parameter sets from converter to BOP-2

• NavigatewiththemenubartothefunctionEXTRAS • PressOK • PushtheDOWNbuttonuntilTOBOPappears • PressOK

Copying parameter sets from BOP-2 to converter

• NavigatetothemenuEXTRAS • PressOK • PushtheDOWNbuttonuntilFROMBOPappears • PressOK

Saving and restoring dataSavingdataindifferentlocationisimportant.TheEXTRASfunctionallowsloadingparameterdatafromthe converter memory to the BOP-2 and vice versa.

The BOP-2 can be mounted or removed at any time. The device is not necessary for ongoing operation.

NOTE

OKOK

OKOK


36 Operator Panels BOP-2 and IOP: Intelligent Operator Panel

2.4 intelligent Operator PanelWiththeIntelligentOperatorPanel,youcansettheinverterparameters,puttheinverterintooperation,monitortheongoingoperationofthemotor,andgetvaluableinformationaboutfaultsandalarms.Allthesefunctionscanbeaccessedwithoutexpertknowledge.Themainadvantagesareasfollows:

Fast commissioning without expert knowledge

• Simplecommissioningofstandardapplicationsusingapplication-specificassistants,no knowledgeofparameterstructurenecessary • Usercustomizedparameterlistswithreducedparametersets • Simplelocalcommissioningusingthehandheldversion • Fastmultiplecommissioningwithclonefunction • Commissioningwithoutdocumentationbyusingtheintegratedhelpfunction

Minimization of maintenance time

• Diagnosiswithcleartextdisplay,withoutdocumentationusableonsite • Simpleupdateoflanguages,applicationassistantsandfirmwareusingthe integratedUSBconnection • Integratedcleartexthelpfunctiontoreadandresolvefaultmessagesandreasonslocally

High usability, intuitive handling

• Direct,manualcontrolofthedrive–simpleswitchingfromlocaltoremoteoperation • Intuitivemenunavigationusingwheel-clickinterface • Graphicaldisplayfori.e.statusvaluesinvertical-barcharts(forexamplepressureorflowrate) • Statusdisplaywithfreelyselectableunits–displayofreal,physicalvalues

Flexible usage

• Availablefordirectcontrolunitmounting,fordoormountingorashandheldversion (dependingonfrequencyconvertertype) • Simpleandfastmechanicalandelectricaldoormounting • Handheldusableforalargevarietyoffrequencyconverters • 5integratedlanguages


37

1 2 3

The deviceThe IOP is a menu-driven device. Its functionality is structured by three options:

1

2

3

The display

Allnecessaryinformationisuser-friendlydisplayedinplaintextoricons.Thedisplayediconsareshownatthetopright-handedgeofthedisplay.Theyindicatevariousstatesoftheconverter.

• Commandsourceauto/hand

• Inverterstatusready/running

• Fault

• Alarmpending

• BatteryconditionFullyCharged/Discharged

[Wizards]Assistsyoutosetupstandardapplications

[Control]Allowsyoutochangesetpointvalue,turningdirectionactivatesthejogfunctioninreal-time

[Menu]Givesyouaccesstoallpossiblefunctionalities


38

Working with IOPTheIOPisoperatedmainlybyusingthepush-wheel.Thefiveadditionalbuttonsmakeitpossibletodisplaycertainvaluesortoswitchbetweenmanualandautomode.Thebuttonsarecalled:ONkey,OFFkey,ESCkey,INFOkeyandHAND/AUTOkey.

Turning changes the selection Pressing confirms the selection

Starts the motor in manual mode

Stops the motor in manual mode

Takesyoubacktothepreviousscreen

Displays additional information

SwitchesthecommandsourcebetweenHANDandAUTOmode

TheHAND/AUTOfunctionworksidentically to the one imple-mented in the BOP-2. After start-ingthemotorwiththeONbut-ton,youcanchangethesetpointspeed by navigating to CON-TROL/SETPOINTandturningthewheel(righttoincreasespeed,lefttodecreasespeed).

NOTE

1

1

2

23 6

4 5

3

4

5

6

Operator Panels BOP-2 and IOP: Intelligent Operator Panel


39

Onthetopofthescreen,youcan see numbers that indicate thepresentstepofthewizardthatyouarein.2/15forexamplemeans that you are in step 2 of 15.

NOTE

Example: Basic commissioning

• UsethewheeltohighlightthewordWIZARDS • ConfirmbypressingOK • NavigatetoBASICCOMMISSIONINGbyturningthewheel • ConfirmbypressingOK

The wizardsThereareseveralwizardswhichallowyoutosetupvariousfunctionsandcommissiontheconverter.Theynavigateyouinteractivelythroughtheparameterizationofstandardapplications.Thewizardsareaccessedfromthewizardmenu,atthebottom-leftofthestatusscreen.

Nowthewizardwillguideyoustepbystepthroughthebasiccommissioningprocessbypresentinganumberofscreenswhereyoucanchoosethenecessaryoptionsandvalues.Attheconclusionofthebasiccommissioningprocess,thedatacanbesavedtotheconvertersmemory,andcalculationofmotorand control data is started.

• AlwaysusethewheeltoselectanoptionandpressOKtoconfirm • PressESCtomovebackonestep • PressINFOtoreadcontext-sensitivehelpinformation

Wizards Basic CommissioningOK OKOK OK


40

Accessing diagnosticsIfyouwanttofindoutwhichinputandoutputdevicesareconnectedtotheconverter,simplynavigatetothediagnosticsmenuandselecttheI/OSTATUS.Thisoptiondisplaysalistofthedigitalandanaloginputsandoutputsoftheconverter.Inaddition,youcanmonitortheircurrentstatus.Thisisaninfor-mation screen and cannot be changed.

UsingthebuttonINFO,alwaysgives you more in-depth infor-mation on the presently high-lightedparameter,steporfeature.

NOTE

Reading the I/O status

• UsethewheeltohighlightthewordMENU • ConfirmbypressingOK • SelectDIAGNOSTICS • ConfirmbypressingOK • ChooseI/OSTATUS • ConfirmbypressingOK • ChooseSTATUSDIGITALINPUTS • ConfirmbypressingOK

YoucannowseeaclearlyarrangedoverviewofallconnectedI/Oincludingtheirstatus.

OK OK

OK OK

OK OK

OK OK

Diagnostics

I/O Status

Menu

Status Digital Inputs

Operator Panels BOP-2 and IOP: Intelligent Operator Panel


41

Ifyouwanttofindoutaboutpreviousfaultsandalarms,pleasenavigatebackonelevelandselect“History”.Thiswilldis-play a list of all previous faults and alarms including the time they occurred.

NOTE

Getting information on active faults

• UsethewheeltohighlightthewordMENU • ConfirmbypressingOK • ChooseDIAGNOSTICS • ConfirmbypressingOK • SelectACTIVEFAULTS/ALARMS

Now,allactivefaultmessagesthathavenotyetbeenacknowledgedaredisplayed. Togetfurtherinformation,youcanhighlighteachoneandpressINFO.

YounowknowhowtousetheOperatorPanelstosettheparametersonyourconverterandstartitup. A further possibility is setting up the parameters using your PC or a SIMATIC programming device. Thismethodisclearerandmoreconvenient,butrequiressomewhatmorepreparationtime.

OK OK

OK

OK OK

OK

Menu Diagnostics

Active Faults/Alarms


42

in the next step, you will learn how to connect your Pc or PG to the converter and how to set parameters with the STaRTER software. With STaRTER, you can also easily activate the Safety integrated functions of the drive.


43

STaRTER software and Pc


44 STARTERsoftwareandPC: Mounting and preparation

3.1 mounting and preparationTheoptionalPCConnectionKit2isrequiredtosetuptheparametersusingaPC. Thekitconsistsoftwocomponents.

1 2Connecting cable STARTERsoftwareonDVD


45

Hardware preparation

• PlacetheSTARTERDVDintoyourDVDdrive • InstalltheSTARTERsoftwarebyfollowingthesetupwizard • ConnecttheUSBcabletotheControlUnit • ConnecttheotherendtotheUSBinterfaceofyourPC

TheSTARTERisalsoavailableasadownloadat:http://support.automation.siemens.com/WW/view/en/26233208

NOTE

YoumustinstalltheUSBdriverifyouareconnectingtheconverterandPCtogetherforthefirsttime.Windows7automaticallyinstallsthedriver;forolderWindowsversions,youmustconfirmtheauto-matic installation.


46

Creating a STARTER project

Afterinstallationiscomplete,switchontheconverter’spowersupplyandstarttheprogram.Theprojectwizardopensautomatically.Thewizardwillhelpyoucreateyourfirstproject.

Select “Find drive units online”

Givetheprojectanameandclick“Continue”

1

2

STARTERsoftwareandPC: Mounting and preparation

1 2


47

Checkthat“DEVICE”issetasAccesspoint.Ifnot,choose“Accesspoint...”andset“DEVICE”inthedialogbox“SetAccessPointforAccessibleNodes”.Checkthat“S7USB”issetasinterface.Ifnot,choose“PG/PC...”.

Openthedrop-downmenu“AccessPointoftheApplication”

Choosethecommand“DEVICE(STARTER–SCOUT)-->S7USB”

In“InterfaceParameterAssignmentUsed”select“S7USB”

ClosewithOK

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4

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6

7

3

45

7


48

The identified converter is displayed

Addtheconvertertoyourprojectwith“Insertdriveunits”

Closetheprojectwizardwith“Complete”10

10

8

9

STARTERsoftwareandPC: Mounting and preparation

TheconverterisnowintegratedintotheprojecttreeandtheparameterscanbesetupusingtheSTARTERsoftware.

8

9


49

STARTER user interface

Projecttree

Program menu

Toolbarwithspecialfeatures

Icon “Connect to selected target devices”

Connection mode

Workarea

1

1

4

2

2

5

5

6

3

34

6


50 STARTERsoftwareandPC: Mounting and preparation

Loading converter data

Beforeyoucanloadthecurrentconverter’sdataintoyourproject,anonlineconnectionbetweenthe PC and the converter has to be established.

Clicktheicon“Connecttoselectedtargetdevices”

Settheaccesspointto“DEVICE”andplaceacheckmarknexttoconvertername

Click“LoadHWconfigurationtoPG”

1

2

3

1

2

3


51

NowtheconverterdataisloadedintotheprojectandanonlineconnectionbetweenPCandconverter is established.

Thebluehighlighted“Offlinemode”changestotheyellowhighlighted“Onlinemode”

Theworkbenchareaopens

4

5

Workbench area

Theareaprovidesadditionalinformationsuchasalarms,thetargetsystemoutputandthediagnosticsoverview.Italsostoresadditionaloperatingfeatures.

4

5


52 STARTERsoftwareandPC: Parameterization

3.2 Parameterization Youcannowbegintoparameterizeyourconverter.

Double-clickontheconvertericonintheprojecttree

Clickon“LoadCPU/driveunittoPG”

1

2

1

2

2


53

Double-click“Configuration”

Click“Wizard...”intheworkareaandletthewizardguideyou

3

3

4

Werecommendparameterizingourexampleusingtheonlinemode.

NOTE

4


54

Configuration wizard

Theconfigurationwizardguidesyoustepbystepthroughthefollowingparameters:

• Controlstructure • Defaultsofthesetpointsourceandthecommandsource • Drivesetting • Motor • Motordata • Drivefunctions • Importantparameters • Calculationofthemotordata • Summary

Byclicking“Next”yougettothenextconfigurationstep.

STARTERsoftwareandPC: Parameterization

1 2


55

Start by setting the control structure

Define the command and setpoint source

Select the motor type

Input motor data corresponding to the rating plate

1

2

4

3

Fornon-Siemensmotors,pleaseuse the motor rating plate to input the motor data.

NOTE

3 4


56

Select “Identify motor data at standstill” for motor data identification

Entermaximumcurrent

Enterminimumandmaximumspeed

Enterramp-up,ramp-downtimeandOFF3ramp-downtimeemergencyshut-off

5

6

7

8


5

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7

8


57

Afterclicking“Next”,thecalculatingofthemotordatastarts.Thisconcludestheparameterizationwiththeconfigurationwizard.Youwillnowreceiveasummaryofallparametervaluesinput.Thesummarycanbeinsertedintoatextfilebypressingthe“Copytexttoclipboard”button.Finallyselect“CopyRAMtoROM”tostoretheparameterizationintheconvertersROMmemoryandclosethewindowbyclicking“Finish”.


58

Safety Integrated

Ifyourconverterisusedinasafetyrelatedenvironment,westronglyrecommendperformingSafetyIntegratedengineeringusingtheSTARTER.STARTERguidesyouclearlyandeasilythroughtheprocess.Thus,theriskofwrongparameterizationisreducedtoaminimum.

AllcontrolunitsCU240E-2comewiththeSafetyIntegratedfunctionSTO(SafeTorqueOff).STOcanbeusedwhenthemotorcandeceleratetoastandstillwithinashortperiodoftime.ActivatingtheSTOfunction,immediatelyensuresthatthemotorcannotsupplyanyfurthertorque-generatingenergy.

Advantages for the user:

• Nowearingpartsthankstoelectronicshutdown • Converterremainsconnectedtothesupply,italwayssupportsfulldiagnosticscapability • Passwordprotected,nomanipulationofthefunctionpossible


TheCU240E-2_FandCU240E-2_DP-FControlUnitshaveseveralSafety functions integrated. Inthiscase,noencoderisneeded.Detailed information about SINAMICS Safety Integrated are available at: www.siemens.com/safety-integrated

NOTE

STO

t

v


59

Activating Safety Integrated

Browseto“SafetyIntegrated”intheprojecttree

Select “Change settings”

Choose”STOviaterminal”fromthedrop-downmenu

1

1

23

2

3

Didyouknowthatextended SINAMICS Safety Integrated functionscanbeusedwithoutthe need of an encoder at the motor?Thisworldwideuniquefeature saves installation and engineeringtime,reducessys-tem costs and saves space. For further instructions consult the Safety functional manual SINAMICS G120 and SINAMICS G120C using the Siemens Prod-uctInformationSystem(Prodis)at: http://support.automation.siemens.com/WW/view/en/50736819

NOTE

3


60

Ifyourconverterisconnectedtoacontroller,settheoutputsignalto“STOactive”inthecorrespondingdrop-downmenu

Clickon“extendedsettings”forfurtheradjustments

FollowtheSTARTERinstructions

5

4

6


56

4


61

NowyourfirstSafetychannelisset.Forthesecondchanneljustcopytheparameters.Clicking“Activatesettings”concludesthesafetyengineering.Intheworkbenchareaclickon“Alarms”andpressthe“Acknowledge”buttontoactivatetheactuallysafetyfunctions.


62

Start motor data identification

Openthe“Commissioning”entryintheprojecttree

Double-click“Controlpanel”intheprojecttree

Clickon“Assumecontrolpriority!”intheworkbencharea

Asetupwindowforcommandtransferopens,acceptthedisplayedvaluesandsafetyinstructions

The pending motor data identifi-cation is indicated by the mes-sage “A7991” in the alarm tab. The message tells you that motor dataidentificationwillbeper-formedafterswitchingthemotor on.

NOTESTARTERsoftwareandPC: Parameterization

1

2

3

4

1

3

4

4

2


63

Placeacheckmarknextto“Enables”intheworkbencharea

NowtheSTARTERsoftwarehascontrolauthorityfortheattachedmotor.

Clickthegreenbuttontostartthemotor

5

6

56


64

Motor data identification is processed. Parameter setup has been successfully completed whenAlarm7991hasdisappeared.



65

3.3 application cases BeforereturningcontrolauthorityfromtheSTARTERsoftwaretotheterminal,youshouldtrycontrollingthe motor from the PC.

Setting setpoint specifications

Input1.500rpminthe“setpointspecification”box

Clickthegreenbuttontostartthemotor

Seehowthemotorrunswith1.500rpm

1

2

3

1 3

2


66

Adjustthespeedwiththeslider

Clicktheredbuttontostopthemotor

Concludetheprocessbyclicking“Giveupcontrolpriority!”

AllfunctionsfromthedisplayedcontrolareaintheSTARTERwillbedeactivated.Thecontrolauthorityhas been returned to the terminal.

4

5

6

STARTERsoftwareandPC: Application cases

4

56


67

Saving data

Apoweroutagemaycausethelossoftheparametersettings.Asaresult,STARTERoffers various possibilities for protecting your parameter settings.

Double-clickthe“Drivenavigator”intheprojecttree

Select“Commissioning”intheworkarea

1

2

1

2


68

Select“Savedataindrive(RAMtoROM)”tostoretheparametersettingsintheconverter’sEEPROMmemory

STARTERsoftwareandPC: Application cases

3

3


69

Becauseyouhaveworkedinonlinemode,nodatawhatsoeverhavebeenstoredinyourproject.

Click“Savedatatoproject”tosavetheparametersettinginyourproject

Nowyoucoulddisconnecttheonlineconnectiontotheconverterbyclickingthe “Disconnectfromtargetsystem”icon.Inourexample,pleasecontinuetoremainonlinetorestorethe converter to its factory settings.

4

4


70 STARTERsoftwareandPC: Application cases

Restoring factory settings

Resettingyourconvertertofactorysettingsmightbehelpfulifyouhaveexperiencedanyproblemsduringparameterization.

Double-clickthe“Drivenavigator”

Select “Commissioning”

1

2

1

2


71

Click“Factorysettings”

Thesecurityquerythatisnowdisplayedletsyouknowthatallsettingsyouhavemadewillbereset.Usingthecheckboxquery,youwillhavetheopportunitytosaveyoursettingstotheconverter’sROMmemory beforehand.

3

3


72 STARTERsoftwareandPC: Application cases

Click“OK”toresetallconvertersettingstothefactorysetting4

4


73

Afterresetclick“Disconnectfromtargetsystem”

YounowknowhowtouseSTARTERtoquicklyandclearlyinsertyourconverterintoaproject,setupitsparameters,andputitintooperation.Pleasemakesurethatyoualwaysremembertosavetheparame-terdatatotheconverterandinthesoftwarebeforeexitingaproject.

5

5


74

congratulations! You have mastered the SinamicS G120 Training Booklet. Thank you for your time and efforts. We hope that this tutorial has addressed all the questions you had and was useful to you. more detailed information can be found online.


75

Download overview

Overviewofthevariouscontrolunitversions

http://www.siemens.com/sinamics-g120/printmaterial SINAMICS G120 brochure

Safety Integrated Function Manual

http://support.automation.siemens.com/WW/view/en/50736819

STARTERsoftware

http://support.automation.siemens.com/WW/view/en/26233208

Additional information on parameters

http://support.automation.siemens.com/WW/view/en/49946755 “ParameterManual:ControlUnits–CU240B/E-2”

Detailed information about SINAMICS G120

http://support.automation.siemens.com/WW/view/en/50815575 “OperatingInstructions:SINAMICSG120InverterwithCU240B-2andCU240E-ControlUnits”


Siemens AG Industry Sector Drive Technologies Motion Control

Subject to change Order No.: 6FC5095-0AA85-0BA0 Dispo: 21200 04/2012 HL 11076147 EN

Printed in Germany

© Siemens AG 2012


sinamics g120 treinamento (en)

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