sinamics g120 marketing slides

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© Siemens AG 2012. All Rights Reserved. SINAMICS G120 The modular converter – energy-efficient, safe and robust

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Page 1: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved.

SINAMICS G120

The modular converter – energy-efficient, safe and robust

Page 2: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 2 2012-03-08

SINAMICS G120

SINAMICS G120 Components

+

CU230P-2

IOP BOP-2

PM230 IP20/IP20PT/IP55

PM240 / PM250 / PM260 IP20

PM340 IP20

+

+

CU240B-2 CU240E-2

+ CU240E-2

1AC 200V

3AC 400V

Page 3: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 3 2012-03-08

SINAMICS G120 5 power modules to address different requirements

Voltage power (LO)

380-480V 0.37 – 90kW

380-480V 0.37 – 250kW

380-480V 7.5 – 90kW

500-690V 11 – 55kW

200-240V 0.12 – 0.75kW

Protection IP20/IP20PT/IP55 IP20 IP20 IP20 IP20 Braking DC-brake resistor regenerative regenerative resistor Harmonics reduced *) standard reduced *) reduced *) standard

Safety Integrated no yes yes yes yes

Output filer --- external external integrated external Dynamic accel. no yes yes yes yes Dynamic decel. no yes (with resistor) yes yes yes (with resistor)

Cable length 25 / 100 25 / 100 **) 25 / 100 **) 200 / 300 50 / 75

PM240 PM250 PM260 PM230

*) according to standard IEC/EN 61000-3-12 – fulfilled without any additional measures **) without output reactor

PM340

Page 4: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 4 2012-03-08

SINAMICS AC/AC Overview of the Control Units

G120

Control Units:

CU230P-2 HVAC CU230P-2 PN CU230P-2 DP

CU230P-2 CAN

CU240B-2 CU240B-2 DP

CU240E-2 (-F*) CU240E-2 DP (-F*) CU240E-2 PN (-F*)

Control Modes: U/F, FCC, ECO, Vector Control without encoder (SLVC)

U/F, FCC, ECO, Vector Control without encoder (SLVC)

U/F, FCC, ECO, Vector Control without encoder (SLVC)

Power Modules: PM 230**, PM240, PM250, PM260 PM240, PM250, PM260 PM240, PM250, PM260

Safety: - - STO, SDI*, SSM*, SS1*, SLS*, PROFIsafe

Operator Panels: BOP-2, IOP, IOP Handheld BOP-2, IOP, IOP Handheld BOP-2, IOP, IOP Handheld

Technology:

• Free Blocks (FFB) • 4 x PID Controller • Pump Staging • Hibernation • Essential Service Mode • 2-Zone Control

• Free Blocks (FFB) • PID Control • Brake Control

• Free Blocks (FFB) • PID Control • Brake Control

Applications: Pumps, Fans, Compressors, HVAC, Water / Wastewater

(MM430 Migration)

General applications without encoder with brake control up to high power ratings

(MM420 Migration)

General applications like CU240B-2 with additional I/O and Safety Functions

(MM440 Migration)

Communication: PROFINET / PROFIBUS / USS / CAN open / Modbus RTU / BACnet MS/TP PROFIBUS / RS485 / USS / Modbus RTU PROFINET / PROFIBUS / RS485 / USS /

Modbus RTU

* = optional; ** CU230 + PM230 = G120P

The specialist for pumps, fans, compressors, water, buildings

For basic applications with variable-speed drives

For standard applications in general machinery construction, such as

conveyor belts, mixers and extruders

Page 5: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 5 2012-03-08

SINAMICS G120 CU240E-2 – technical details

Products CU240E-2, CU240E-2 DP, CU240E-2-F, CU240E-2 DP-F

Hardware Safety Integrated STO available in the standard version Safety Integrated STO, SLS, SS1, SDI, SSM available in the -F version PROFIsafe integrated Integrated USB connection for commissioning and diagnosis Available with PROFIBUS or RS485/USS/Modbus RTU connection Isolated RS485 connection increased robustness Drive command set to I/O (RS485 version) or PROFIBUS (DP-version) Improved SLVC control

Identical to MM440: Number of I/Os, digital I/O, can be toggled between NPN – PNP, terminal

connections

Can be used with power modules PM230 IP20, PM240, PM250, PM260, PM340

Supports PM340 1-phase

FSA 0.12-0.75 kW

Page 6: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 6 2012-03-08

STO (Safe Torque Off) conventionally wired

High wiring time & costs as a result of the safety relay and contactors. No protection against manipulation of the safety functions. Intensive service is required due to the mechanical shutdown (contact us). The power-on cycles of the converter have to be taken into consideration as it is disconnected from the line supply. No diagnostics of the converter as the status display is no longer available after shutdown.

After the Emergency Stop button has been pressed, the contactor safety combination opens the two line contactors K1 and K2 and the motor coasts down unbraked.

Page 7: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 7 2012-03-08

STO (Safe Torque Off) using the safety digital inputs of SINAMICS G120

After the Emergency Stop pushbutton has been pressed, the firing pulses of the power unit are cancelled in SINAMICS G120 in a safety-relevant fashion and the drive coasts down unbraked. Caution! The motor is not electrically isolated from the line supply.

Cost saving as a result of minimized wiring costs and space-saving as the Emergency Stop pushbutton is directly connected to the SINAMICS G120 digital inputs without using a safety contactor combination.

Risks are minimized for the plant construction company by using password-protected safety parameters in SINAMICS G120.

No wearing parts as the shutdown is electronic. SINAMICS G120 remains connected to the line supply and its full diagnostics capability is retained.

2xDI as F-DI

Page 8: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 8 2012-03-08

SS1 (Safe Stop 1) using conventional wiring

While the drive is stopped using OFF3 motion is not monitored. -> If a fault condition develops the drive can accelerate and is only shut down after the time delay has expired (typ. 3s).

High wiring costs as a result of the safety relay and contactors. It is easy to change the value of the time delay without any specific authorization.

After pressing the Emergency Stop pushbutton a fast stop is activated in the converter via OFF 3 and the drive then brakes.

The contactor safety combination opens the two line contactors K1 and K2 after a time delay (typ. 3s) (controlled stopping with a safely monitored deceleration time).

Converter

Page 9: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 9 2012-03-08

SS1 (Safe Stop 1) using the safety digital inputs of the SINAMICS G120

While the drive is stopping, motion is continually monitored. If the drive does not follow/track the parameterized ramp then STO is immediately initiated.

Speed feedback is not required using an encoder for the safety function. Cost saving as a result of minimized wiring costs and space saving as the Emergency Stop pushbutton is directly

connected to the SINAMICS G120 via the safety digital inputs without safety contactor combination. Risks are minimized for the plant construction company by using password-protected safety parameters in G120.

After pressing the Emergency Stop button the Safe Stop 1 safety function in the SINAMICS G120 is activated and the drive is decelerated using the safety ramp function. At zero speed (from 2 Hz and below) STO is activated (controlled stopping with safely monitored braking ramp). Caution ! The motor is not electrically isolated from the line supply.

2xDI as F-DI

Page 10: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 10 2012-03-08

SLS (Safely Limited Speed) using conventional wiring

Extremely high wiring costs as a result of several safety relays and contactors. A speed encoder, two initiators and a safety-relevant speed monitor are required to sense the speed.

There is no protection against the safety functions being manipulated. Intensive maintenance & service required as there are many independent monitoring devices and mechanical shutdown.

The converter is shut down if the speed is exceeded.

Page 11: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 11 2012-03-08

SLS (Safely Limited Speed) using the safety digital inputs of the SINAMICS G120

After SLS is activated - depending on the parameterized mode - the drive is decelerated to the parameterized SLS (Safety Limited Speed) or, if the speed is exceeded, STO is activated. In addition, there is still a second safety function available – such as STO or SS1. Caution! It is not possible to accelerate to the SLS (Safely Limited Speed) from standstill (zero speed).

Neither external monitoring devices nor speed encoder required as the safety function is integrated in SINAMICS G120 without any encoder (sensorless).

When SLS is activated, the deceleration ramp is immediately monitored and the speed limited. STO is immediately initiated if the drive does not follow/track the parameterized ramp or the parameterized SLS speed is exceeded.

Cost saving through minimum wiring costs and space saving as the safety sensors (Emergency Stop pushbutton, light curtains etc.) are directly connected to G120 via the safety digital inputs without requiring a safety contactor combination.

Risks are minimized for the plant construction company by using password-protected safety parameters in the G120.

2xDI as F-DI each

Page 12: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved.

SINAMICS G120C

Page 13: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 13 2012-03-08

SINAMICS G120C Technical data overview

Voltage 3~380 – 480 V

Power 0.55 – 18.5 kW

Degree of protection IP20 / UL / cUL open type

Control types V/F, SLVC

Safety Safe Torque Off (STO)

TIA Yes, STARTER, DriveES SIMATIC

Communication PROFINET, PROFIBUS, USS, Modbus RTU, CAN (PN planned for FY 12)

Braking possibilities Braking resistor, compound brake, DC brake

I/Os 6 DI, 2 DO, 1 AI, 1 AO

Filter Unfiltered or filter A integrated

Certificates CE, UL, ctick

Page 14: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 14 2012-03-08

SINAMICS G120C Control Unit

Software Closed-loop control functions:

Vector control (speed control, no torque control) V/f (linear, quadratic, FCC, ECO)

Safety functions Safe torque off (STO, SIL2, PLd, PFHD = 5.00 10-8)

PROFIsafe (with PROFINET or PROFIBUS)

SW functions derived from SINAMICS pool SW 4.4: Write protection and know-how protection

Data record switching between two data records Dynamic change of the ramp times during operation

640 parameters (level 1-4) Application macro parameter P0015

Energy-saving counter 1 PID for process control

Flying restart + automatic restart 1 DriveDataSet (DDS)

2 CommandDataSet (CDS) No free function blocks No torque monitoring

No droop

Page 15: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved.

CU240D-2 and CU250D-2

SINAMICS G120D - Next Generation

Page 16: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 16 2012-03-08

Control Units CU 240D …

Power Module PM 250D 0.75 kW up to 7.5 kW 3 frame sizes with identical footprint

SINAMICS G120D - The highest innovated decentralized drive

CU 240D-2 PROFIBUS

CU 240D-2 PROFINET

CU 240D-2 PROFIBUS CU 250D-2

PROFINET

Safety Integrated

CU 240D-2 PROFINET

CU 250D-2 PROFIBUS

Positioning (EPos)

Page 17: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 17 2012-03-08

CU240D-2 and CU250D-2 (EPos) - With new features

PROFIBUS-ADRESS switch + USB interface for commissioning (STARTER)

MMC / SD slot

24V supply IN/OUT

Field bus IN/OUT

2x DO or 1x F-DO

HTL encoder interface

6x DI or up to 3x F-DI

Status LED optical interface for

commissioning (IOP)

CU240D-2: 2x analog- or digital-inputs CU250D-2: 1x SSI encoder interface

Der erste PROFIenergy fähige SINAMICS mit Modi

No encoder

Worldwide unique

Page 18: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 18 2012-03-08

CU240D-2 and CU250D-2 (EPos) - Push Pull variant with new features

MMC / SD slot

optical interface for commissioning

(IOP)

24V supply IN/OUT

Field bus IN/OUT

2x DO or 1x F-DO

HTL encoder interface

6x DI or up to 3x F-DI

Status LED

CU240D-2: 2x analog- or digital-inputs CU250D-2: 1x SSI encoder interface

The USB commissioning interface is not available

Der erste PROFIenergy fähige SINAMICS mit Modi

No encoder

Worldwide unique

Page 19: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 19 2012-03-08

SINAMICS G120D - Safety overview

Integrated Safety Functions

Standard CU´s: STO (Safe Torque Off) Failsafe CU´s (-F):

STO (Safe Torque Off) SS1 (Safe Stop 1) SLS (Safely Limited Speed) 4 values with PROFIsafe SSM (Safe Speed Monitor) SDI (Safe Direction)

General Every power unit is prepared for Safety Integrated Only the Control Unit used is decisive There is no encoder necessary for the safety functions

Control of the safety functions

Via failsafe digital inputs (Standard CU´s: 1 F-DI, failsafe CU´s (-F): up to 3 F-DI)

Via PROFIsafe Combination of F-DI and PROFIsafe (only STO)

Feedback of the safety functions

Via failsafe digital output (only failsafe CU´s (-F)) Via PROFIsafe Feedback of the F-DI status via PROFIsafe (only failsafe CU (-F))

Page 20: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 27 2012-03-08

Přehled bezpečnostních funkcí v pohonech SINAMICS

SINAMICS S120 Chassis & Cabinet

SINAMICS G120 F-Version 240E-2F

SINAMICS G120/C/D 240E-2,2x0D-2

SINAMICS S120

ET200 S/PRO FC F-Version

SINAMICS G120D F-Version 240D-F

Drive

STO SS1 SBC SLS SS2 SOS SSM

STO SS1

STO SS1

STO SS1

STO

SLS

SLS

Basic Functions / Extended Functions

SLS SDI SSM

SINAMICS S110 SDI

STO SS1 SBC SLS SS2 SOS SSM SDI

SINAMICS S150

SINAMICS G130/150

STO SS1

STO SS1

STO SS1

SLS SS2 SOS SSM SDI

SLS SS2 SOS SSM SDI

SLP

SLP

SLP

SBC

SBC

SINAMICS G120 250S-2 SLS SSM SDI STO SS1 SBC SS2 SOS

SINAMICS G120D F-Versions CU 240D-2F / CU 250D-2F

STO SS1 SLS SDI SSM

SBC

In preparation

In preparation

= encoderless possible

= part of the product

= activated by license

= sin/cos encoder required

Page 21: SINAMICS G120 marketing slides

© Siemens AG 2012. All Rights Reserved. Industry Sector Page 28 2012-03-08

Radek Novotný

Tel: 544 508 467

Email: [email protected]

Siemens s.r.o.

Olomoucká 7/9

618 00 Brno

www.siemens.com/safety-integrated

www.siemens.cz/safety

safety_integrated_4-3_(new_picture).ppt

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