simulation of viscoelastic behavior of glassy polymers

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Simulation of Viscoelastic Behavior of Glassy Polymers MASOUD FROUNCHI Department of Chemical Engineering, Sharif University of Technology, Tehran, Iran Received 6 February 1996; accepted 30 September 1996 ABSTRACT: The frequency master curves of thermoset and thermoplastic glassy poly- mers were determined by dynamic mechanical analysis, and the results were simulated by sinusoidal response of the standard viscoelastic model. The elastic and viscous elements of the model were determined and correlated with structure of glassy poly- mers. The advantage of this viscoelastic approach in toughening studies of polymers was discussed. q 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 971–982, 1997 Key words: viscoelastic model; CR-39 resin; poly ( methyl methacrylate); polysty- rene; themoplastic polycarbonate; frequency master curve; toughening INTRODUCTION larly be useful in toughening studies of highly cross-linked glassy polymers, in which the visco- elasticity of these polymers plays a decisive role Viscoelasticity has a significant role in tough- ening mechanism of rubber-modified bifunctional in fracture resistance of polymer. thermoset resins. 1 It is postulated that in rubber- modified resins, the viscoelastic processes at crack tip control the fracture resistance of the resins. EXPERIMENTAL The viscoelastic dependence of fracture has been shown by correlating the fracture energy G c with Multiple Fixed Frequency Experiments viscoelastic parameters, such as time, to fracture Dynamic mechanical experiments were per- at crack tip. 2 However, in multifunctional thermo- formed using a DuPont 983 dynamic mechanical set resins, the role of viscoelasticity is yet far more analyzer. Samples of poly ( diethylene glycol bisal- crucial. In these resins, the tightly cross-linked lyl carbonate), which is a thermoset polymer and structure must be loosened to simulate thermo- commonly known as CR-39 resin, poly- plastic behavior in order to improve the ability of ( methyl methacrylate ) (PMMA), polystyrene the network structure to react in a more viscoelas- ( PS ) , and thermoplastic polycarbonate ( PC ) were tic manner. 3 The higher viscoelasticity enables tested over various temperature ranges between the resin to relieve fracture energies at crack tip 25 and 1207C in steps of 57C. Five frequencies under loading. Therefore, it is important to assess (0.1, 0.25, 0.5, 1, and 2 Hz) were used to probe the viscoelasticity of network polymers in tough- the dynamic response of the samples. The samples ening purposes. In this work, we introduce a visco- were tested at a constant small strain amplitude elastic model to provide a quantitative measure of 0.5 mm. The results of the experiments were to evaluate the tightness of structure of glassy shifted using the Du Pont Superposition version polymers. The aim is to estimate quantitatively 4.1 B software package. the restriction of yielding in glassy polymers with cross-linked structures compared to the thermo- plastic polymers. This approach could particu- Resonant Frequency Mode This mode is particularly useful for analyzing q 1997 John Wiley & Sons, Inc. CCC 0021-8995/97 / 050971-12 stiff, low-loss polymers. The modulus tempera- 971 4002 / 8E65$$4002 03-12-97 17:30:34 polaa W: Poly Applied

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Page 1: Simulation of viscoelastic behavior of glassy polymers

Simulation of Viscoelastic Behavior of Glassy Polymers

MASOUD FROUNCHI

Department of Chemical Engineering, Sharif University of Technology, Tehran, Iran

Received 6 February 1996; accepted 30 September 1996

ABSTRACT: The frequency master curves of thermoset and thermoplastic glassy poly-mers were determined by dynamic mechanical analysis, and the results were simulatedby sinusoidal response of the standard viscoelastic model. The elastic and viscouselements of the model were determined and correlated with structure of glassy poly-mers. The advantage of this viscoelastic approach in toughening studies of polymerswas discussed. q 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 971–982, 1997

Key words: viscoelastic model; CR-39 resin; poly(methyl methacrylate); polysty-rene; themoplastic polycarbonate; frequency master curve; toughening

INTRODUCTION larly be useful in toughening studies of highlycross-linked glassy polymers, in which the visco-elasticity of these polymers plays a decisive roleViscoelasticity has a significant role in tough-

ening mechanism of rubber-modified bifunctional in fracture resistance of polymer.thermoset resins.1 It is postulated that in rubber-modified resins, the viscoelastic processes at cracktip control the fracture resistance of the resins. EXPERIMENTALThe viscoelastic dependence of fracture has beenshown by correlating the fracture energy Gc with Multiple Fixed Frequency Experimentsviscoelastic parameters, such as time, to fracture

Dynamic mechanical experiments were per-at crack tip.2 However, in multifunctional thermo-formed using a DuPont 983 dynamic mechanicalset resins, the role of viscoelasticity is yet far moreanalyzer. Samples of poly(diethylene glycol bisal-crucial. In these resins, the tightly cross-linkedlyl carbonate), which is a thermoset polymer andstructure must be loosened to simulate thermo-commonly known as CR-39 resin, poly-plastic behavior in order to improve the ability of(methyl methacrylate) (PMMA), polystyrenethe network structure to react in a more viscoelas-(PS), and thermoplastic polycarbonate (PC) weretic manner.3 The higher viscoelasticity enablestested over various temperature ranges betweenthe resin to relieve fracture energies at crack tip25 and 1207C in steps of 57C. Five frequenciesunder loading. Therefore, it is important to assess(0.1, 0.25, 0.5, 1, and 2 Hz) were used to probethe viscoelasticity of network polymers in tough-the dynamic response of the samples. The samplesening purposes. In this work, we introduce a visco-were tested at a constant small strain amplitudeelastic model to provide a quantitative measureof 0.5 mm. The results of the experiments wereto evaluate the tightness of structure of glassyshifted using the Du Pont Superposition versionpolymers. The aim is to estimate quantitatively4.1 B software package.the restriction of yielding in glassy polymers with

cross-linked structures compared to the thermo-plastic polymers. This approach could particu- Resonant Frequency Mode

This mode is particularly useful for analyzingq 1997 John Wiley & Sons, Inc. CCC 0021-8995/97/050971-12 stiff, low-loss polymers. The modulus tempera-

971

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972 FROUNCHI

by superposition method to cover the whole rangeof frequency.

In this study, the multiple fixed frequency ofPMMA, PC, PS, and CR-39 were determined. Toimplement superposition, a reference tempera-ture was chosen and horizontal shift factor ap-plied on a logarithmic scale to join all segmentsas smoothly as possible to form one master curve.The modulus frequency and tan d-frequency mas-ter curves of CR-39, PMMA, and PS, and associ-ated shift factors, have been shown in Figures 2–12. The shift factors can be correlated with tem-perature by the Williams–Landel–Ferry (WLF)equation and also by the Arrhenius equation.4 TheArrhenius equation isFigure 1 Standard linear solid model.

log aT Å 0E

R (T 0 T0)(1)ture and tan d temperature thermograms were

obtained using a DuPont 983 dynamic mechanicalanalyzer at a heating rate of 207C/min in resonant where aT is the shift factor, E is the activationmode from room temperature to 2007C. energy, R is the gas constant; T is the temperature

at which the data points were taken, and T0 is thereference temperature. The WLF equation is

RESULTS AND DISCUSSION

log aT Å0C1(T 0 T0)C2 / T 0 T0

(2)Sinusoidal Response of Glassy Polymers andStandard Linear Solid Model

where C1 and C2 are constants. The activationThe dual concept of viscosity and elasticity behav-energy and C1 and C2 values for CR-39 fall in theior of polymers can be conceptualized with a com-range of those of thermoplastic polymers (Tablebination of viscous components and elastic compo-I) . In order to simulate these frequency masternents. To simulate the viscoelastic behavior of acurves of polymers with a solid linear elasticpolymer, it is convenient to consider a standardmodel, it is required to determine the frequencylinear solid model with the elastic moduli E1 andresponse of this model. The differential equationE2 and the viscosity m of the viscous element (Fig.for this model is1). This model has the advantage that the differ-

ential equations of its response to a sinusoidalloading can be solved analytically and, also, the de

dt/ E2e

mÅ (E1 / E2)s

mE1/ 1

E1

dsdt

(3)sinusoidal response of the model closely imitatesthose of polymers.

The response of the standard linear solid model where e is the strain and s is the stress.5 Theto a sinusoidal loading is important as the dy- mathematical solution of this equation for a sinu-namic mechanical behavior of polymers are deter- soidal stress loading of the formmined in sinusoidal vibrating stress and strainconditions. To obtain a satisfactory understand-

s Å sOsin vt (4)ing of the viscoelastic behavior, data are requiredover a wide range of frequency (time) and temper-

would beature. Many experimental techniques are used tomeasure dynamic mechanical properties. Themain techniques are creep, stress relaxation, reso- e (t ) Å sO

E *sin vt 0 sO

E 9cos vt (5)

nance frequency, fixed frequency, and multiplefixed frequencies. In considering time–tempera-ture equivalence in viscoelastic study of glassy where v is the angular frequency, E * is the stor-

age modulus, and E 9 is the loss modulus. Thesepolymers, it is possible to make a master curve

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SIMULATION OF VISCOELECTRIC BEHAVIOR 973

Figure 2 Master curve from modulus data gathered around the a relaxation peak ofCR-39.

Figure 3 Master curve from tan d data gathered around the a relaxation peak of CR-39.

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974 FROUNCHI

Figure 4 Plot of shift factor versus temperature for the shifted data gathered aroundthe a relaxation peak of CR-39 fitted with Arrhenius equation.

Figure 5 Plot of shift factor versus temperature for the shifted data gathered aroundthe a relaxation peak of CR-39 fitted with WLF equation.

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SIMULATION OF VISCOELECTRIC BEHAVIOR 975

Figure 6 Master curve from modulus data gathered around the a relaxation peak ofPMMA.

Figure 7 Master curve from tan d data gathered around the a relaxation peak ofPMMA.

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Figure 8 Plot of shift factor versus temperature for the shifted data gathered aroundthe a relaxation peak of PMMA fitted with Arrhenius equation.

Figure 9 Plot of shift factor versus temperature for the shifted data gathered aroundthe a relaxation peak of PMMA fitted with WLF equation.

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SIMULATION OF VISCOELECTRIC BEHAVIOR 977

Figure 10 Master curve from modulus data gathered around the a relaxation peakof PS.

Figure 11 Plot of shift factor versus temperature for the shifted data gathered aroundthe a relaxation peak of PS fitted with Arrhenius equation.

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Figure 12 Plot of shift factor versus temperature for the shifted data gathered aroundthe a relaxation peak of PS fitted with WLF equation.

moduli are correlated with the model parameterstan d Å E *

E 9(8)as follows:

The plots of E * and tan d versus frequency for1E *Å 1

E1/ 1

E2

E22

E22 / v2m2 (6)

a standard linear solid model have been shownschematically in Figure 13. The forms of thecurves closely resemble the frequency response1

E 9Å 1

E2

vmE2

E22 / v2m2 (7)

of glassy polymers. The curve of tan d shows amaximum at

For high frequencies, E * approaches E1 . A fur-ther parameter of practical importance is the lossfactor written as

Table I The Arrhenius and WLF Equations’sParameters Obtained for Thermoset andThermoplastic Polymers by MultipleFixed Frequency Experiments

ActivationEnergy

Polymer (kJ/mol) C1 C2

CR-39 519.3 44.29 249.1PMMA 556.4 7.57 72.29

Figure 13 Sinusoidal loading response of standardPS 614 87.21 340.8linear solid.

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SIMULATION OF VISCOELECTRIC BEHAVIOR 979

Table II Viscoelastic Parameters of Glassy remarkably higher than a crosslinked glassy poly-Polymers Simulated by a Standard Linear mer. The values of E1 are approximately equal toSolid Model flexure modulus of each polymer at room tempera-

ture. The higher viscosity and E2 imply more solidPolymer E1 (GPa) E2 (GPa) m (GPa sec) elastic response and restriction of viscous flow in

crosslinked structures, whereas the lower viscos-CR-39 2.45 7.53 0.116ity and E2 in thermoplastics evidence more liquid-PC 2.35 0.37 0.026like response and ease of viscous flow.PMMA 2.2 0.295 0.033

In thermoset polymers, the chemical cross-PS 2.6 0.003 0.007links prevent irreversible molecular flow at hightemperatures and thereby produce the rubberyplateau region of modulus. The value of the modu-lus in the plateau region is directly related to thev Å m

E1 / E2

√E2

E1 / E2(9)

number of effective cross-links per unit volume.The influence of molecular entanglements are il-

with a magnitude of lustrated by Figures 14–17, which show the dy-namic mechanical spectra for PMMA, PS, PC, andCR-39. It is seen that only CR-39 shows a plateau(tan d )max Å

12

E1

E2

√E2

E1 / E2(10)

region of modulus, while thermoplastic glassypolymers flow sharply at high temperatures. Itshould be noted that the glass transition regionFrom the frequency master curves of CR-39is broadened in CR-39; while in thermoplasticand thermoplastic glassy polymers such asglassy polymers, the slope of modulus is sharp,PMMA and PC measured by a dynamic mechani-and the glass transition region is very narrowcal spectrometer around the a relaxation peak,(Fig. 18). Similarly, the broadening of glass tran-the values of tan d and frequency at maximumsition in CR-39 results in a broad tan d curve;and also the value of E * at highest frequency canwhile in thermoplastics, it appears very narrowbe determined. These values are used in eqs. (9)(Fig. 19). The pronounced liquid like features ofand (10) to determine the values of E1 , E2 , and mPS are consistent with its very low values of E2(E1 is approximately equal to storage modulus atand m.very high frequencies). The results are presented

It is also possible to assess the cross-link den-in Table II. Now the importance of this visoelasticsity of network polymers by the creep test methodmodel approach becomes clear. The values of E2

using rubber elasticity. However, in thermoplas-and viscosity m manifest that in thermoplasticglassy polymers, the resistance to plastic flow are tic glassy polymers, there is no rubber plateau

Figure 14 DMA spectra for PMMA.

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980 FROUNCHI

Figure 15 DMA spectra for PS.

region; therefore, the molecular between cross- parison of viscoelastic parameters of glassy poly-mers. The dominant role of viscous flow in thermo-links Mc approaches infinity. Hence, it is not pos-

sible to compare the thermoplastics molecular plastics may be the main factor for amenabilityof these polymers to crazing process, in which thetightness with crosslinked glassy polymers. Fur-

thermore, this present model allows to conceptu- polymer structure undergoes a volume changedue to formation of voids. It has been shown thatalize the viscoelasticity of polymer in a quantita-

tive basis. the craze growth in these polymers is controlledby relaxation processes.6,7 On the other hand,Another conclusion may be drawn from com-

Figure 16 DMA spectra for PC.

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SIMULATION OF VISCOELECTRIC BEHAVIOR 981

Figure 17 DMA spectra for CR-39.

Figure 18 Variation of modulus for PMMA, PC, and CR-39.

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982 FROUNCHI

Figure 19 Variation of tan d for PMMA, PC, and CR-39.

crazing has not been confirmed in CR-398 and in REFERENCESother thermosets, such as polyesters and epox-

1. H. A. Clarke, in Rubber-Modified Thermoset Res-ies,9–10 where viscous flow is suppressed by cross-ins, ACS Symposium Series 208, C. Keith Riew andlinks between polymer chains, which reduce freeJ. K. Gilham, Eds., American Chemical Society,volume in polymer structure.Washington, D.C., 1984, p. 52.

2. J. L. Bitner, J. L. Rushford, W. S. Rose, D. L. Huns-ton, and C. K. Riew, J. Adhes., 13, 3 (1981).

3. R. A. Pearson and A. F. Yee, Prep.—Am. Chem.CONCLUSIONS Soc., Div. Polym. Mater. Sci. Eng., 49, 316–320

(1983).4. I. M. Ward, Mechanical Properties of Solid Poly-

The frequency master curves of CR-39 and some mers, John Wiley, New York, 1983.5. J. G. Williams, Stress Analysis of Polymers, Ellisthermoplastic polymers were determined dy-

Horwood Ltd., London, 1980, pp. 111–117.namic mechanical analysis. The results were used6. A. J. Kinloch and R. J. Young, Fracture Behaviourin a sinusoidal response of standard viscoelastic

of Polymers, Applied Science Publishers, London,model. Then, it was possible to determine the vis-1983.cous and elastic components of the model. These

7. J. G. Williams and G. P. Marshall, Proc. Roy. Soc.,results reveal that cross-links in glassy polymersA342, 55 (1975).such as CR-39 render a structure that is more 8. M. Frounchi, R. P. Chaplin, and R. P. Burford,

elastic than viscous, while thermoplastic glassy Polymer, 35, 752 (1994).polymers show a considerable liquid viscous be- 9. A. C. Grag and Y.-W. Mai, Comp. Sci. Technol., 31,havior. This approach can be used to assess the 179 (1988).ability of modified polymer to plastic deformation 10. S. Bandyopadhyay, Mat. Sci. Eng., A125, 157

(1990).in toughening purposes.

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