CONFIDENTIAL/PROPRIETARY INFORMATIONThis document and the information contained herein is the property of TEN TECH LLC Engineering Services. Any reproduction, disclosure, or use thereof is prohibited except as authorized in writing by TEN TECH LLC.

Simulation in the Design ProcessWilliam VILLERS, Director of Engineering, TEN TECH LLC

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Vibration Failures

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Proposed Agenda

● Introduction to TEN TECH LLC● Company Profile● Business Organization

● Software Solutions● SIMULIA Realistic Simulation

● Engineering Services● Areas of Expertise & Examples

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INTRODUCTIONSCompany Profile & Business Organization

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Introductions: William VILLERS● Co-Founder & Director of TEN TECH LLC● Manage Technical Aspects of the Company● Project Management & Customer Relations● Analysis Team Management● Executive Decisions Authority

● Seasoned Aerospace & Defense Professional● MSME & ABD Doctor of Engineering, MIT France● 25 years of Industry Experience in EU & US

● Engineering & Engineering Management● SDRC/EDS/UGS CAE SME & Technical Consultant

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TEN TECH LLC

● Certified Woman-Owned Small Business● ITAR-Registered Government Contractor● Cage Code Holder & Active DD2345● Offices in Los Angeles, CA and Billerica, MA

● Software & Services Divisions● TEN TECH LLC Engineering Services● TEN TECH LLC Software Solutions

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LosAngeles,CA

Billerica, MA

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TEN TECH LLC Software Solutions

● Dassault Systèmes Value Solution Partner● North America Value Solutions

● CATIA, ENOVIA, SIMULIA● East Coast & West Coast

● North America Education Partner● CATIA, ENOVIA, SIMULIA

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TEN TECH LLC Engineering Services

● Design, Test & Analysis Service Provider● Trusted Aerospace & Defense Specialists● Proven Technology & Processes

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DEFINITIONSSimulation & Realistic Simulation

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What is Simulation?

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Court reporter drawing

Lunar Lander video game

Animated movie “Up”

A virtual representation of the world

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What is Realistic Simulation?

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A simulation that is physically realistic and “life like” in every way

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What can Realistic Simulation tell me?

● How can I improve my design?● Will my product leak?● Will it break if I drop if from 1m? From 2m? From 10m?● How long will my product last? How can I make it last longer?● How will it perform if it is used “off-spec?”● How can I make my product lighter without performance sacrifice?● Is my product safe?● Will my product pass the required certification testing?● If I make my product from cheaper materials, will it still work?

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Why Perform Simulation?

Physical Testing● Very expensive● Time-consuming● Done in an expensive lab● Requires complex equipment● Can only be done at certain times● “Pass/Fail”, but not why

Virtual Testing● Must Cheaper● Much Quicker● Can be done anywhere● Requires a computer and software● Can be done 24/7/365● Says what happened AND why

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What is SIMULIA?

● SIMULIA is the Dassault Systèmes brand for Realistic Simulation● Abaqus Finite Element Solver

● TOSCA Optimization● Fe-safe Fatigue Analysis

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Solutions Covering Designers to Experts

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Solutions Across Industries

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Automotive & TransportationChassisBodyTiresInteriorsCrashworthinessBrake SystemsPowertrainElectronics

Aerospace & Defense AvionicsLanding GearAerostructuresAeroenginesComposites Defense SystemsSpace Systems

Architecture & ConstructionEarthquake loading

Structural integrity due to fireConcrete analysisSoil-pore interactionFailure limits

EnergyWave loading on rigs and pipelinesPiping and pressure vesselsThermal analysisBlast loadingDrop or Impact

Life SciencesTissue ModelingSurgical EquipmentStentsDrug DeliveryOrthopedicsMedical Packaging

High TechThermal cycling of solder jointsDrop TestingVibration AnalysisSemiconductorsCircuit BoardsHand-held DevicesComputers & PeripheralsIndustrial Equipment

Nonlinear Stress AnalysisThermal AnalysisCyclic LoadingFlexible MultibodyDynamicsSoil-Structure Interaction

Consumer Packaged GoodsPlastic and Glass FormingConveyor SystemsContainer DropPressure AnalysisThermal AnalysisBottle SealingAdhesives

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REALISTIC SIMULATIONSIMULIA in Action

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Realistic Contact Simulation

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Realistic Physics Representation

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Deep drawing

Metal rolling

Blow molding

Bottle drop

Energy absorption

Bottle conveying system Blast loading

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Realistic Multi-physics Simulation

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Water can drop test

Butterfly valve Heat Exchanger

Tire hydroplaning

Paste squeeze

Water Splashing of a Figurehead

Bullet impact on a plate

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ENGINEERING SERVICESAreas of Analysis Expertise and Project Examples

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Outdoor Kiosk Design Support

● Design Evaluation & Validation By Analysis• General Stiffness and Welds• Seismic Activity Resistance• Tipping/Impact with Vehicle• Wind Loads• Sun Radiation Exposure• Electronics Cooling

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Large Telescope Wind & Seismic Loads

● Detailed Stress & Dynamics FE Model of Telescope Structure• Natural Frequency Evaluation• Reaction to Seismic Loads

● Complex Aerodynamics Model• Multiple Angular Positions• High speed Wind Gust Loads

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Radar System Thermal Analysis

● Thermal Support to RFP● Cooling Fins Sizing● Fan Selection● Payload Distribution

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Analysis-Driven Product Development

● Structural Integrity● Stiffness & Load Path● Vibration Fatigue Endurance

● Structure & Solder Joints

● Thermal Management● Fan, Dust Filter Selection● Airflow Path Optimization● Components Temperature● Touch Temperature

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Single Board Computer Thermal Cycling

● CTE Mismatch Problem● Warping of PCB● Gapping of Thermal Pads● Stress Concentration on Components

● Thermo-Mechanical Analysis● Highly Non-Linear Analysis● Transient Duty Cycle ● Low-Cycle Fatigue

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LGA Socket Low Cycle Fatigue

● Thermal-Mechanical Cycling● Number of Cycles to Failure

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VPX Connector Fretting

● Vibration-Induced Corrosion● Complete Single Board Computer Model● Study of Wafer Friction/Abrasion

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QUESTIONS?

Come see us at booth 208www.tentechllc.com

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