simone bettinelli danieli advanced technology for...

DANIELI / SINCE 1914PASSION TO INNOVATEAND PERFORMIN THE METALS INDUSTRY

This document contains proprietary information of Danieli & C. Officine Meccaniche S.p.A., not disclosable, not reproducible. All Rights Reserved.

SIMONE BETTINELLIDANIELI CENTRO TUBE

TUBE & PIPE INDUSTRYDEVELOPMENT SEMINAR16 MAY 2019MOSCOW

DANIELI ADVANCEDTECHNOLOGYFOR PREMIUM OILAND GAS SEAMLESS PIPEPRODUCTION PLANTS

INDEX

1. DANIELI AT A GLANCE

2. SEAMLESS PIPE TECNOLOGY

3. RELATIVE BUSINESS UNITS

4. ALL AROUND THE WORLD

5. WHY DANIELI

PREMIUM OIL AND GAS SEAMLESSPIPE PRODUCTION PLANTS

>





5. WHY DANIELI

DANIELI AT A GLANCE


LONG PRODUCTS ROLLING FLAT PRODUCTS HOT FLAT PRODUCTS COLD CUSTOMER SERVICE

DANIELI PLANT MAKING – MAIN PRODUCT LINESDANIELI AT A GLANCE

ENGINEERING PROCUREMENTCONSTRUCTION

EXTRUSION FORGINGIRONMAKING &STEELMAKING AUTOMATION PROCESSCONTROL

DANIELI THE RELIABLE INNOVATIVE PARTNERIN THE METALS INDUSTRY

DANIELI AT A GLANCE

DANIELICENTRO TUBE

Design,manufacturingand servicecenters

DANIELI PLANTMAKINGWORLDWIDE PRESENCE

DANIELI AT A GLANCE

Danieli Headquarters Buttrio – Italy Danieli China, Changshu Danieli Thailand

Danieli Fröhling – Germany Danieli CorporationService Center – USA

Danieli Taranis – USA

Danieli Volga - Russia Danieli AustriaDanieli India

DANIELI IN THE WORLDPRODUCTION AND DESIGN CENTERS

DANIELI AT A GLANCE


DANIELI AT A GLANCE

Danieli Volga, Nižnij Novgorod

CARPENTRY WORKSHOP> Overhead cranes, with maximum load capacity up to 25 + 25 t> CNC oxy and plasma cutting machines for up to 280 mm

thickness> Plate rolling and bending machines> MIG welding machines> SAW welding machine> 1 submerge arc welding machines> Post welding heat treatment furnaces

MACHINING WORKSHOP> 3 CNC boring/milling Machines> 1 CNC horizontal late Mazak> 1 Vertical turning lathe> 1 horizontal grinding machines> 1 Tangential grinding machine> 2 Manual horizontal lathes> 1 Milling and truing center> 1 Slotting machine

ASSEMBLY WORKSHOPS> Top equipment and instrument for quality control> Crane capacity of 50 tons

Start of operations 2014


DANIELI AT A GLANCE

Danieli Volga, Nižnij Novgorod

> Total surface 250,000 m2

> Workshop area 10,000 m2

> Technical and administrativeoffices 1,800 m2

> Employment 90 engineers

> Crane capacity 25 + 25 ton

> SalesEngineeringProcurementManufacturingProject managementAfter-sales serviceSite services

500

1,000

1,500

2,000

1,750

1,250

750

250

(millionsof euro)

20

05

20

06

20

07

20

08

20

09

20

10

20

11

20

12

20

13

20

14

20

15

20

16

20

17

20

02

20

03

20

04

20

18

50

100

150

200

(millionsof euro)

20

05

20

06

20

07

20

08

20

09

20

10

20

11

20

12

20

13

20

14

20

15

20

16

20

17

20

02

20

03

20

04

20

18

1,000

1,500

2,000

2,500

3,000

3,500

500

(millionsof euro)

20

05

20

06

20

07

20

08

20

09

20

10

20

11

20

12

20

13

20

14

20

15

20

16

20

17

20

02

20

03

20

04

20

18

Danieli Group:Sales Revenue

1,4

95

2,0

02

2,4

57

3,1

15

3,2

10

2,5

83

3,1

18

3,0

81

2,7

82

2,9

44

2,7

66

2,5

08

2,4

91

73

01

,15

0

1,0

00

2,7

06

Danieli Group:Net Income

35

47

73

14

61

35

20

11

92

19

21

62

15

31

62

88

51

12

10

10 5

8

Danieli Group:Net Worth

55

45

98

70

98

30

1,0

28

1,1

86

1,2

92

1,4

27

1,5

48

1,7

14

1,7

77

1,8

18

50

84

39

43

24

28

1,8

53

FINANCIAL POSITIONDANIELI AT A GLANCE

RESEARCH AND DEVELOPMENTDANIELI AT A GLANCE

Research (lower columns) and costsincurred for new products development

50

100

150

200

175

125

75

25

013/14 14/15 15/16 16/17 17/18

35

150

185

25

150

35

150

45

155

40

110

150

200

185175

OUR LOCATIONSDANIELI AT A GLANCE

MILANDanieli Milan

BUTTRIODanieliheadquarters

DANIELI CENTRO TUBESEAMLESS

> Seamless pipe mills

> Finishing lines forOCTG/Line pipe seamlessand welded pipes

> Technological packages

>





5. WHY DANIELI

SEAMLESS PIPETECHNOLOGY


MARKET SECTORSSEAMLESS PIPE TECHNOLOGY

AUTOMOTIVE / CONSTRUCTIONOFF SHORE / ON SHORE DRILLINGPOWER PLANT / OIL & GAS

TRANSPORTATION

HOT ROLLING LINES (HRL)SEAMLESS PIPE TECHNOLOGY

CRP – Cross rolling piercer, Cone / Barrel types

FQMTM – Fine quality mill (3 Rolls)ACO / LCO (ESR)

RMM – Retaining mandrel mill (2 Rolls)

FRTTM – Four roll technology (4 rolls)

FQTTM – Fine quality train (3 rolls)

HPETM – Hot pull elongator (patent pending)


Challengesfor seamlessPIPE producers 1

−

Worldwide overcapacityand local economiesimport restrictions

2−

Low prices stress

3−

Small production lots

4−

Short delivery time

5−

Higher quality leveldue to demandingapplications

6−

Enhancedrequirements forproduct traceability


Flexiblecapacity plants

1−

CAPEX proportionalto plant capacity

2−

OPEX independentfrom overallplant capacity

3−

High productionefficiency evenwith small lots

4−

Fast setupchangeover

5−

Enhancedproduct quality

6−

Process controlsystems fortraceabilityand repeatability

Challengesfor seamlessPLANT producers

Process technology best operating ranges

OD RANGE [mm]22

(7/8”)73

(2” 7/8)139

(5” 1/2)178

(7”)244

(9” 5/8)355

(14”)426

(16” 3/4)

FQTTM

HPETM

WT RANGE [mm]2 4 8 15 20 25 35

FQTTM

HPETM

FQTTM

HPETM

CAPACITY [ktpy]100 150 200 250 300 350 400 450



2

3

467

1

89

5

2. Rotary hearth furnace

5. Retaining system

7. Cooling bed

3. Piercing mill

8. Layer cutting saw

1. Billet cutting area

9. Collecting Cradle

LOW PRODUCTION CAPACITY – FQTTM TECHNOLOGY (PATENT PENDING)

6. Extracting-sizing mill

4. FQM mill 3 roll type

FQTTM

Fine Quality Train


LOW PRODUCTION CAPACITY – FQTTM TECHNOLOGY (PATENT PENDING)

FQTTM

Fine Quality Train

> TO REDUCE INVESTMENT COST FOR BUILDINGS

AND TECHNOLOGICAL SUPPLY;

> TO SIMPLIFY ROLLING OPERATIONS;

> TO IMPROVE MATERIAL YIELD;

> TO REDUCE NUMBER AND COST FOR COBBLES;

> TO REDUCE THE STAND CHANGING TIME AT ESM


FQ

MTM

LIN

EFQ

TTM

LIN

E

B

A

B1

A1

Length(up to)

A1

A= 70%

Width

B ≈ B1

Equipment removedIntermediate cooling bed andintermediate re-heating furnace

Equipment combinedExtracting mill (3 stands) and stretch reducing mill (i.e.24stands)TOExtraxting sizing mill (14 stands)


2

43

6

7

1

8

9

5


5. Intermediate cooling bed

7. Stretch reducing mill

3. Piercing mill

8. Cooling Bed


9. Layer cutting saws

LOW PRODUCTION CAPACITY – HPETM TECHNOLOGY (PATENT PENDING)

6. Intermediate reheating furnace

4. HPE Rolling mill 3 roll type

HPETM

Hot Pull Elongator


LOW PRODUCTION CAPACITY – HPETM TECHNOLOGY (PATENT PENDING)

MACHINE DESIGN BENEFITS vs PUSH-BENCH

HPETM

Hot Pull Elongator

Safety - No compressed thin bodies

> technology is intrinsically safe

> in case of breakage no unpredictable consequences are generated

Flexibility - Size changeover in 30 min

> No guides to be adjusted, replaced or aligned

> Production lead time reduced with shorter rolling campaigns

Maintenance – Costs reduced

> Standard rack with double teeth design and running at floor level

> Complex guiding system replaced only by support rolls

Quality

> Mandrel self-centering behaviour

> Possible to operate without Loosening Reeler for improved WT tolerances


12

3

45 6 79

10

11

8


5. Retaining system

7. Intermediate furnace(walking beam type)

3. Piercing mill

8. Sizing mill /Stretch Reducing Mill


9. Cooling bed

10. Straightening machine

11. Layer cutting saws

STANDARD PRODUCTION CAPACITY – FQMTM TECHNOLOGY

6. Intermediate cooling bed

4. FQM mill 3 roll typeand extracting mill

FQMTM

Fine Quality Mill

> Mill Modulus Compensation and adaptive mill moduluscompensation (MMC - AMMC)

> Mill Zeroing Calibration (MZC)

> Rolling Tuning Analysis (ART)

> Adaptive wall Tickness Control (ATC)

> Front Tail Tapering (FTT)

> Adaptive Lead Motor Speed (ALS)

> Impact Settling Compensation (ISC)

> Adaptive Force Balancing (AFB)

> Extracting Dynamic Control (EDC)

> Controlled Mandrel Cooling (CMC)

HOT ROLLING LINES (HRL)

PROCESS AUTOMATION FUNCTIONS

SEAMLESS PIPE TECHNOLOGY

FINISHING LINESSEAMLESS PIPE TECHNOLOGY

HEAT TREATMENT LINES

QUALITY ASSURANCELINES

THREADING ANDBEVELLING LINES

UPSETTING LINES

FINISHING LINES – LAYOUT (REFERENCE)SEAMLESS PIPE TECHNOLOGY

2 Quality assurance line

4 Threading – Finishing line N°2

5 Bevelling – Finishing line N°3


1 Heat treatment line

6 Coupling workshop6 Coupling workshop

5 Beveling – Finishing line N°3



2 Quality assurance line

1 Heat treatment line

FULLY AUTOMATIC FINISHING LINE

> Complete in-house automation

> Fully automatic coupling handling for coupling screw-on system – robotized solutions

> Fully automatic grease and protector application systems – robotized solutions

> Full pipe tracking system

> Pipe handling transportation system completely electromechanically operated

> Automatic marking system and id code reading system for 100% of the pipes

FULL PRODUCT TRACKINGSEAMLESS PIPE TECHNOLOGY

1

1

2

3

2

HEAT TREATMENT LINELine complete automation for pipe tracking, ON-LINE Pipe ODmeasuring systems, Process Control System

FULL PRODUCT TRACKING

3


1 2

3

FULL PRODUCT TRACKING

1

2 TUBING AND CASINGFINISHING LINELine complete automationfor pipe tracking, Pipe END MPI,Full Length Pipe Hydrostatic TestProcess Control System

3


SINGLE EQUIPMENTSEAMLESS PIPE TECHNOLOGY

CUTTING SAW

STRAIGHTENING MACHINE

HYDROTESTING MACHINE

>





5. WHY DANIELI

RELATIVE BUSINESS UNITS


DANIELI CENTRO COMBUSTION

This document contains proprietary information of Danieli & C. S.p.A., not disclosable, not reproducible. All Rights Reserved.


REHEATING TECHNOLOGY

Rotary Hearth Reheating FurnacesWalking Beam Reheating FurnacesPusher Type Reheating FurnacesRoller Hearth FurnacesHeated Transfer TablesPipe Re-heating Furnaces

REHEATING TECHNOLOGY

Rotary Hearth Reheating FurnacesWalking Beam Reheating FurnacesPusher Type Reheating FurnacesRoller Hearth FurnacesHeated Transfer TablesPipe Re-heating Furnaces

HEAT TREATMENT TECHNOLOGY

Walking Beam FurnacesQuenching systemsVertical Continuous Galvanising LinesHorizontal Continuous Galvanising LinesRoller Hearth FurnacesBell Annealing Furnaces

HEAT TREATMENT TECHNOLOGY

Walking Beam FurnacesQuenching systemsVertical Continuous Galvanising LinesHorizontal Continuous Galvanising LinesRoller Hearth FurnacesBell Annealing Furnaces

DANIELI AUTOMATION

CONTINUOUS IMPROVEMENT OF

> Dimensional quality of the final product

> Production quality consistency

> Plant Yield

Using several modules

> Q-Tube - Plant Production Management (PPM)

> Q-Tube - Process Control System (PCS)

> Q-Tube - Quality Control System (QCS)

> Q-Tube – Equipment Control System (ECS)

> Q-Tube – Q3 Intelligence


DANIELI AUTOMATION

Automatic Yards Energy Management

Quality Prediction Tool Identification & Tracking

Predictive Maintenance

Q3 Intelligence


DANIELI AUTOMATION

ROBOT APPLICATIONS HAVE BEEN CREATEDTO ENSURE THE OPERATOR TO WORKSBETTER AND SAFELY

The QROBOT TUBE family consists of the following:

> CAP

tube cap application on finished products

> MAN

pre-screwing of couplings on finished products

> PRO

application of tube protectors on finished products

> MARK

lateral ink-jet tube marking


>





5. WHY DANIELI

ALL AROUNDTHE WORLD


SEAMLESS PIPE MILLSAND FINISHING LINES REFERENCES

ALL AROUND THE WORLD

Since 2004INNOVATION &TECHNOLOGY

53LINESAWARDED

CUSTOMER COUNTRY YEAR NOMINALCAPACITY(tpy)

PLANT TYPE PLANT SUPPLIED DIMENSION RANGE(mm)

KSP STEEL KAZAKHSTAN 2007 270,000 10“ 3/4 Seamless Pipe Mill 2-Roll Retained Mandrel Mill O.D. 60.3-273.1

CHENGDU (PANGANGGROUP P.R. CHINA 2005 350,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 48.3-177.8

NSW (MAXI GROUP) RUSSIA 2005 450,000 7“ Seamless Pipe Mill & Finishing Lines 3-Roll FQM Retained Mandrel Mill O.D. 48.3-177.8 (194.5)

JESCO (TAGA GROUP) SAUDI ARABIA 2007 400,000 14“ 3/8 (16“) Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 139.7-365.1 (406.4)

USTPL INDIA 2007 350,000 13“ 3/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 127-339.7

TMK GROUP SEVERSKY RUSSIA 2007 600,000 14“ 3/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 168.3-365.1

JIANLONG IRON & STEEL P.R. CHINA 2008 450,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 48.3-177.8

HUBEI XIN YEGANG P.R. CHINA 2008 400,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill(ENGINEERING) O.D. 48.3-177.8

VALLOUREC STAR USA 2010 450,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 38-180

JIANGYIN CH. P.R. CHINA 2009 400,000 7“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 48.3-177.8

EBS TUBOS SIN COSTURA VENEZUELA 2009 465,000 14“ Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 60.3-365.1

BENTELER USA 2012 320,000 5“ 1/2 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 26.7-139.7

TRUBODETAL (OMK) RUSSIA 2014 450,000 9“ 5/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill(ENGINEERING) O.D. 73.0-245.0

VALLOUREC - RATH GERMANY 2015 - Hot Pilger Mill Plant 3-Roll Elongator O.D. 241 – 711(plant output)

OMK RUSSIA RUSSIA 2018 10“ 3/4 Seamless Pipe Mill 3-Roll FQT Retained Mandrel Mill O.D. 73.0-273.0

SEAMLESS PIPE MILLSHOT ROLLING PLANTS REFERENCES


FINISHING PLANTS REFERENCESALL AROUND THE WORLD



KSP STEEL KAZAKHSTAN 2005 90,000 13“ 3/8 Finishing complex Quality Assurance Line N.1 O.D. 60.3-177.8



KSP STEEL KAZAKHSTAN 2005 30,000 13“ 3/8 Finishing complex Upsetting Line O.D. 60.3-139.7

KSP STEEL KAZAKHSTAN 2005 150,000 13“ 3/8 Finishing complex Finishing Line for Casing O.D. 114.3-339.7

KSP STEEL KAZAKHSTAN 2005 130,000 13“ 3/8 Finishing complex Finishing Line for Line pipe O.D. 60.3-273.1

KSP STEEL KAZAKHSTAN 2005 40,000 13“ 3/8 Finishing complex Finishing Line for Tubing / Casing O.D. 60.3-177.8

KSP STEEL KAZAKHSTAN 2005 35,000 13“ 3/8 Finishing complex Heat Treatment Line N.1 O.D. 60.3-177.8

KSP STEEL KAZAKHSTAN 2005 110,000 13“ 3/8 Finishing complex Heat Treatment Line N.2 O.D. 114.3-273.1

KSP STEEL KAZAKHSTAN 2005 250,000 pcs/y 13“ 3/8 Finishing complex Coupling shop

JESCO (TAGA GROUP) SAUDI ARABIA 2006(2015) 170,000 14“ 3/8 (16“) Finishing complex Quality Assurance Line N.1 O.D. 139.7-365.1 (406.4)

JESCO (TAGA GROUP) SAUDI ARABIA 2006(2015) 203,000 14“ 3/8 (16“) Finishing complex Quality Assurance Line N.2 O.D. 139.7-365.1 (406.4)

JESCO (TAGA GROUP) SAUDI ARABIA 2006 130,000 14“ 3/8 (16“) Finishing complex Quality Assurance Line N.3 O.D. 139.7-365.1

JESCO (TAGA GROUP) SAUDI ARABIA 2006(2015)

170,000(225.000) 14“ 3/8 (16“) Finishing complex Heat Treatment Line O.D. 139.7-365.1 (406.4)

JESCO (TAGA GROUP) SAUDI ARABIA 2006(2015) 165,000 14“ 3/8 (16“) Finishing complex Finishing Line for Line pipe O.D. 139.7-365.1 (406.4)



JESCO (TAGA GROUP) SAUDI ARABIA 2006 180,000 14“ 3/8 (16“) Finishing complex Finishing Line for Casing O.D. 139.7-355.6

JESCO (TAGA GROUP) SAUDI ARABIA 2006 400,000 pcs/y 14“ 3/8 (16“) Finishing complex Coupling shop

JESCO SAUDI ARABIA 2012 150.000 14“ 3/8 Seamless Pipe Complex Finishing Line for Line pipe O.D. 168.3-406.4

TMK GROUP SEVERSKY RUSSIA 2012 2,000,000 14“ 3/8 Seamless Pipe Mill Automatic Intermediate Storage O.D. 168.3-365.1

Not disclosable Not disclosable 2013 130,000 24“ ERW Welded plant Quality Assurance and Finishing Line O.D. 219.1-660

Not disclosable Not disclosable 2013 20,000 7“ ERW Welded plant Quality Assurance and Finishing Line O.D. 48.3-168.3

TRUBODETAL (OMK) RUSSIA 2014 20,000 9“ 5/8 Seamless Finishing complex Upsetting Line(ENGINEERING) O.D. 73.0-114.3

TRUBODETAL (OMK) RUSSIA 2014 95,000 9“ 5/8 Seamless Finishing complex Quality Assurance Line N.1(ENGINEERING) O.D. 73.0-168.3

TRUBODETAL (OMK) RUSSIA 2014 180,000 9“ 5/8 Seamless Finishing complex Quality Assurance Line N.2(ENGINEERING) O.D. 73.0-280

TRUBODETAL (OMK) RUSSIA 2014 200,000 9“ 5/8 Seamless Finishing complex Quality Assurance Line N.3(ENGINEERING) O.D. 73.0-280

TRUBODETAL (OMK) RUSSIA 2014 115,000 9“ 5/8 Seamless Finishing complex Heat Treatment Line N.1(ENGINEERING) O.D. 73.0-198

TRUBODETAL (OMK) RUSSIA 2014 175,000 9“ 5/8 Seamless Finishing complex Heat Treatment Line N.2(ENGINEERING) O.D. 73.0-280

TRUBODETAL (OMK) RUSSIA 2014 125,000 9“ 5/8 Seamless Finishing complex Finishing Line for Tubing(ENGINEERING) O.D. 73.0-168.3

TRUBODETAL (OMK) RUSSIA 2014 170,000 9“ 5/8 Seamless Finishing complex Finishing Line for Casing(ENGINEERING) O.D. 101.6-244.5

TRUBODETAL (OMK) RUSSIA 2014 160,000 9“ 5/8 Seamless Finishing complex Finishing Line for Industrial and Linepipe (ENGINEERING) O.D. 76.0-245.0




OMK VYKSA RUSSIA 2017 135,000 7“OCTG Welded Pipe Finishing Line Threading Finishing LineCasing/Tubing O.D. 60.3-177.8

OMK VYKSA RUSSIA 2017 107,000 7“OCTG Welded Pipe Finishing Line Heat Treatment Line Casing/Tubing O.D. 60.3-177.8

OMK VYKSA RUSSIA 2017 165,000 7“OCTG Welded Pipe Finishing Line Quality Assurance and Finishing LineCasing/Tubing/Linepipe O.D. 60.3-177.8

OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Quality Assurance Line N.1 O.D. 73.0-280.0

OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Quality Assurance Line N.2 O.D. 73.0-280.0

OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Heat Treatment Line O.D. 73.0-280.0

OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Finishing Line for Tubing / Casing O.D. 73.0-244.5

OMK VYKSA RUSSIA 2018 10“ 3/4 Seamless Finishing complex Finishing Line for Line pipe O.D. 73.0-273.0


Unique WW referenceComplex HRM+FL

100%WW MARKET SHARE



100% WORLDWIDE MARKET SHARE – SEAMLESS PIPE COMPLEX HRL+FL



OMK VYKSA

- HOT ROLLING LINE(FQT Techn.)

- Heat treatment Line

- Quality Ass. lines

- Finishing lines

JESCO

- HOT ROLLING LINE(FQM Techn.) - 400 kTpy

- N.1 Heat treatment line

- N.3 Quality Ass. lines

- N.1 Swaging line

- N.2 Finishing lines (Casing-LP)

- N.1 Coupling Shop

KSP

- HOT ROLLING LINE(MPM Techn.) - 280 kTpy

- N.1 Upsetting line

- N.2 Heat treatment lines


- N.1 Swaging line

- N.1 Finishing line (Cas-Tub)- N.1 Finishing line (Casing)- N.1 Finishing line (LP)

- N.1 Coupling Shop

TRUBODETAL

- HOT ROLLING LINE(FQM Techn.) - 454 kTpy

- N.1 Upsetting line

- N.2 Heat treatment Lines


- N.1 Finishing line (Casing)- N.1 Finishing line (Tubing)- N.1 Finishing line (LP)

2004 2008 2014 2018

SEAMLESS PIPE MILLSFOCUS TO RUSSIA


CUSTOMER COUNTRY YEAR ANNUALCAPACITY(tpy)


TMK GROUP SEVERSKY RUSSIA 2007 600,000 14“ 3/8 Seamless Pipe Mill 3-Roll FQM Retained Mandrel Mill O.D. 168.3-365.1

CAPACITY: 600.000 tpy

PRODUCTION RANGE:OD 168.0 - 365.1 mmWT 6,4 - 40,0 mm

PRODUCTS: Casing/Linepipe/Coupling

BILLET Diameter: 290 / 360 mm

STATUS: IN OPERATION SINCE AUGUST 2014



TMK GROUP SEVERSKY RUSSIA 2012 2,000,000 14“ 3/8 Seamless Pipe Mill Automatic Intermediate Storage O.D. 168.3 – 365.1

STATUS:IN OPERATION SINCE OCTOBER 2014

SEAMLESS PIPE MILLSFOCUS TO RUSSIA


HOT ROLLING LINE

INTERM. STORAGE 1

INTERM. STORAGE 2

SHIPPING STORAGE

HT1-LR51

QA2-LR12

HT2-LR52 UP-LR21

FL1-LQ21

QA3-LR13 QA1-LR11

FL2-LQ31 FL3-LQ41

PRODUCTION RANGE:OD: 73 - 245 mmWT: 4,5 - 35 mm

PRODUCTS:Tubing/Casing/Coupling/Industrial

PLANT COMPOSITION:

HRL

LR21 UPSETTING LINELR51 HT LINE TUBINGLR52 HT LINE CASING-LPLR11 QA LINE TUBINGLR13 QA LINE CASINGLR12 QA LINE LINEPIPE

LQ41 FL TUBINGLQ31 FL CASINGLQ21 FL LINEPIPE



TRUBODETAL (OMK) RUSSIA 2014 450,000 9“ 5/8 Seamless Pipe Complex 3-Roll FQM and Finishing lines O.D. 73.0-245.0

CAPACITY 320.000 tpy

PRODUCTION RANGE OD 26.7 – 139.7 mm

PRODUCTION RANGE WT 2,6 – 19,2mm

PRODUCTSCasing – Line pipe – TubingDrill – Pipe – Boiler –Mechanical – General

LOCATION Louisiana (USA)

BENTELER 5 ½’’ ODSEAMLESS PIPE MILL



PRODUCTION RANGE OD (38) 60,3 – 177,8 mm

PRODUCTION RANGE WT (3) 3,6 – 31,75 mm

PRODUCTSCasing – Line pipe – TubingDrill – Pipe – Mechanical

LOCATION Ohio (USA)

VALLOUREC 7’’ ODSEAMLESS PIPE MILL



PRODUCTION RANGE OD 139,7 – 406,4 mm

PRODUCTION RANGE WT 6 – 30 mm

PRODUCTSCasing – Line pipe – TubingCouplings – Boiler – General

LOCATION Saudi Arabia

JESCO 16” ODSEAMLESS PLANT – A TURN-KEY PROJECT


> Completely new elongatordesign with 3 rolls configurationsupplied on turn-key basis asa replacement of the existingmachine

> Size of the equipmentwith significant impact fromthe design, manufacturing,transportation and installationviewpoints

> Time and logistic constraintsdue to necessity to install andstar-up the equipment inan existing facility and withina plant shut down time of twomonths which includes alsodismantling activities

VALLOUREC RATHCROSS ROLLING MILL - ELONGATOR 3 ROLL TYPE


VALLOUREC RATHCROSS ROLLING MILL - ELONGATOR 3 ROLL TYPE

> Wide outside diameter range

> Wide wall thickness range

> Very short hollow extractionability

> Possibility to perform outsideDiameter reduction or outside

> Diameter expansion on thesame machine using one rolltype only

> Under load adjustmentof roll position and roll speed

> Axial roll changeover withthe aim to keep a rigid closestructure of the frame

INLET MIN(mm)

MAX(mm)

Outside OD 400 850

Length 1000 4000

WT 120 275

PROJECT MILESTONE DATE

Signing and cif 30/06/2015

Start of outage 05/12/2016

End of civil works 28/12/2016

End of erection 31/01/2016

Start of production 18/02/2017

Final acceptance 02/08/2017

OUTLET MIN(mm)

MAX(mm)

Outside OD 450 950

Length 1500 5000

WT 80 250


>





5. WHY DANIELI

WHY DANIELI


WHY DANIELIWHY DANIELI

> Unique WW references HRM+FL> Engineering and Technological Team already experienced> Enhanced technological packages> Actual achieved results confirming reliability of guaranteed performances> Technology and equipment improvement supported by R&D

KNOW-HOW ANDTECHNICAL CAPABILITIES

> Full commitment on contract milestones> Fully skilled Project Management Team> Fully integrated Project Team

GUARANTEES ANDCOMMITMENT

> Qualified Operative Assistance Team (O.A.T) and Technical Assistance for check & tuning> Know-how transfer and training

RUMP UP, PRODUCTIONEXPERIENCES

> Electrical and Automation in house development (L1-L2-L3)> Full control and responsibility for the entire process> Proven systems in constant evolution

DANIELI AUTOMATION

> Widest designing capacity that leads to minimize mistakes of equipment design> Capability to support customers due to WW large and long experience in turn-key project

execution

TURN-KEY EXPERIENCE

> Dedicate project organization and site management> In-House manufacturing concept for main equipment and auxiliary equipment> Extensive engineering capacity thanks to the integration within Danieli organization> Spare parts supply and management

PROJECT EXECUTION

DANIELI / SINCE 1914PASSION TO INNOVATEAND PERFORMIN THE METALS INDUSTRY

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