simatic pcs 7 - siemens · simatic pcs 7 simatic maintenance ... local fieldbus network of the unit...

© Siemens AG 2011. All Rights Reserved.

SIMATIC PCS 7

SIMATIC Maintenance Station PDM

A stand-alone Solution


Industry Sector 2011-10-05 Rachut, Holger

SIMATIC Maintenance Station PDM – Use

Independent Maintenance Station of a used

Distributed Control System (DCS) or Process Logic Controller (PLC)

PCSIMATIC PDM MS

- Compact PCS 7 V7.1

- AS RTX V4.6

- SIMATIC PDM V6.1

- HART OPC V3.2

- Microbox 427C

Wireless HART

HART

multiplexer

Manufacturer xET 200

Export function MS

- Overview data

- Single export Asset

- Diagnostic data

- Parameter data

DCSPLC



SIMATIC Maintenance Station PDM – Application

Solution for service staff:

No access to the project on engineering station

No access to the process on operating station

Access to all field devices via PDM maintenance station

Parameterization

Export of parameters (single)

Diagnostics

Device change management

Generation of overviews / reports for device states

Device states are always current due to data base

update by polling (cycle time > 1 day)

ESMC

MP

OS/MS

MS – Maintenance Server

MC – Maintenance Client

OS – OS Server

ES – Engineering Station

MP –Maintenance Station PDM

OC – OS Client

PV – Parameter View

EV– Engineering View

MV – Maintenance View

EV

X PV

MV

PV

X

OC X

Modify the parameters in field instrument online – without access to the ES



SIMATIC Maintenance Station PDM – Application

Solution for service staff:

Central SIMATIC PCS 7 maintenance station

MS client/s with access to all units and PC stations and

network diagnostics.

Access only for project administrator

Local SIMATIC PDM maintenance station

Single station with access only to all field devices in the

local fieldbus network of the unit

Limited access for the service staff only to the field

devices of the unit

ESMC

OS/MS

EV

X PV

MV

PV

X

OC X

Unit 1

Unit 2

Unit 3

central

MP1

MP2

MP3

Limit operator authorization in each unit

MS – Maintenance Server

MC – Maintenance Client

OS – OS Server

ES – Engineering Station

MP –Maintenance Station PDM

OC – OS Client

PV – Parameter View

EV– Engineering View

MV – Maintenance View



HWK

SFM, PDIAGFUP, AWL

TH

PCS 7 OS

Applikation MS

OP

C S

NM

P

PD

M

Positioning SIMATIC Maintenance Stations

HWK

CFC

TH

PCS 7 OS

Applikation MS

OP

C S

NM

P

PD

M

Field level

EAM – level

P – Netzsicht

CFC

TH

PCS 7 OS

Applikation MS

OP

C S

NM

P

PD

M

Field level

EAM – level

Option to SIMATIC PCS 7Integrated into SIMATIC PCS 7In procedural plants withSIMATIC PCS 7DCS - marketMiddle until large plantsEventdriven update of diagnosticstatus

Stand alone operationPlants without SIMATIC S 7or SIMATIC PCS 7Plants with S7 300Third party marketSmall until middle plants( <1000 devices/station)Time-controlled update of diagnostic status

Option to SIMATIC S 7Integrated into SIMATIC S 7In production-orientedplants with SIMATIC S 7PLC - marketMiddle until large plants

Eventdriven update of diagnostic status

Field level

EAM – level

SIMATIC PCS 7 SIMATIC SIMATIC

Maintenance Station Maintenance Station Maintenance Station PDM



Positioning SIMATIC Maintenance Stations

HWC

CFC

TH

PCS 7 OS

Application MS

OP

C S

NM

P

PD

M

Field level

EAM – level

HWC

RSE, PDIAGLAD,STL

TH

PCS 7 OS

Application MS

OP

C S

NM

P

PD

M

Field level

EAM – level

P – network view

CFC

TH

PCS 7 OS

Application MS

OP

C S

NM

P

PD

M

Field level

EAM – level

Option

EAM – Enterprise Asset Management

not usable

SIMATIC PCS 7 SIMATIC SIMATIC

Maintenance Station Maintenance Station Maintenance Station PDM



Dependency of Maintenance Station PDM

HWK

CFC

TH

PCS 7 OS (WinCC)

Application in the MS

OP

C S

NM

P

PD

M

Field level

Enterprice Asset Management (EAM) level

P–network view

CFC

TH

PCS 7 OS (WinCC)

Application in the MS

OP

C S

NM

P

PD

M

Field level

EAM – level

Similar

Change

Option

Based on PCS 7 MS with implemented standard functions

The base is exchanged(HWC Plant-Network view)

SIMATIC PCS 7

Maintenance station

SIMATIC

Maintenance station PDM

MS – Maintenance Station



Support

Update functions

Engineering

HMI

Workflow

Sofware

MLFB

Product structure

Positioning

PDM MS

Order Information

Basic

SIMATIC Maintenance Station PDM 6ES7658-0RJ01-0YX0

included Microbox IPC 427C

included software package SIMATIC PCS 7/PDM

included bundle license with 100 objects

Options

Standard HART-Multiplexer (PDM V6.1) 6ES7658-3EX16-2BY5

SIMATIC PDM TAG-option (PDM V6.1) see Product

PCS 7 Asset Basic

PCS7 ASSET RUNTIME TAG (100,1000) 6ES7658-7GB07-0YB0

6ES7658-7GB07-2YB0

IE/PB LINK PN IO 6GK1411-5AB00

MLFB



Support

Update functions

Engineering

HMI

Workflow

Sofware

MLFB

Product structure

Positioning

PDM MS

Product structure (SIMATIC MS PDM 100 Device)

PCS 7 software (restore stick)

ALM

STEP 7

CFC

TH/IEAPO

PCS 7 Library Basis

Basis Faceplates

AS - OS - Engineering

SIMATIC NET

WinCC / SQL Server

PDM V6.1

WinAC RTX

Microbox IPC 427C

MS WINDOWS XP SP3

Device Library 01/2011

Readme-PDM.txt

WinLC_RTX_readme.txt

PCS licenses

Step 7 V5.5

TH-PO V7.1

WinCC APC V7.0

PDM V6.1 Basic

PDM V6.1 Routing

PDM V6.1 (128 TAG)

WinCC RC PO 250

RTX V7.1

AS RT PO (100 PO)

Maintenance RT (100 TAG)

WinAC RTX



Engineering Workflow (Hardware)

automatic

Lifelist SIMATIC PDM

- Scan for PROFIBUS networks

- Teach in function for HART OPC

networks

- Export into the project

(Process Device Network View )

Process Device Network View

- Hardware project of the PDM MS

- Import from PDM - Lifelist

- Import from HART OPC server

TH of SIMATIC PCS 7

- Automatic mapping of the

structure p-network view into

the TH

- Generation of pictures

Additional engineering for

networks

man

ual

- Engineering for field devices

behind Remote I/O modules

- Engineering of additional objects

which are not indicated by Lifelist

automatic



Engineering Workflow (Software)

Process Device Network View

- An EDD is assigned to every network node

- An EDD is assigned to every interface

module

- An EDD is assigned to every module

- An EDD is assigned to every field device

Plant View of SIMATIC PCS 7

- Every network node is

assigned to a picture

CFC of SIMATIC PCS 7

- Wizard generate for every

object one function block

(always FB “PDM_MS”)

- Wizard connects the function block

with the PLT – ID of PDM objects

automatic

FB “PDM_MS”

- Representative for field device

- Block icon

- Faceplates similar to PDM objects

at SIMATIC PCS 7 MS

- FB – cycle time < 1 minute not necessary

- Diagnostic update cycle adjustable

Restriction:

It is not necessary and allowed

to open charts in CFC



Engineering Workflow (create SIMATIC PDM MS)

Functions: „Compile and Download charts“

“Compile” single station OS

Function „Create/Update Diagnostic Screen“

Plant view in SIMATIC Manager

Component view in SIMATIC Manager

SIMATIC MS PDM

- Compact PCS 7 V7.1

- AS RTX

- SIMATIC PDM V6.1

- HART OPC V3.2

- Single station OS

1. Step

2. Step



HMI at SIMATIC PDM maintenance station(Result of automatic engineering)

Level: “Overview plant”

Level: “Overview network”

Level: “Content network ”

Level: “Field device”

PROFIBUS PA

Modules with

connected HART devices

Remote I/O

station

PROFIBUS DP

Wireless

network

HART devicesPA Field devices

HART

Multiplexer

HART devices

HART OPC

Similar look & feel as

SIMATIC PCS 7

maintenance station

Level: “Module”



Field Device Operations on Maintenance Station

Standard functions similar SIMATIC PCS 7 Maintenance Station

Maintenance events based on diagnostic

information of the field device and

generation by the function block

“PDM_MS”Device information based on

type label in the field device

Detailed diagnostic information

based on EDD and the field device

Reaction set by operator

Activation of cyclic update for

diagnostic information from the

field device

Default setting:

- Cycle update active

- Cycle time 24 hour



Overviews and Export

Generation of overviews in depending on:

- Device status

- Maintenance request status

- Type label information

Export of overview information on an arbitrary storage device:

- Device status

- Maintenance request status

- All type label information

- Format: xml -file



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Restore

Proceed as follows:

1. Insert the USB restore stick

2. Restart the Microbox

3. Restore

restore existing system partition only or

restore complete system disk

4. Install WINDOWS XP with the setup wizard

5. Start: “Microsoft WINDOWS XP Professional – RTX MP Dedicated”

6. 2x restart

7. Quit WinLC RTX properties with “OK”

8. Set the IP address and subnet mask for Ethernet interfaces

9. Start the Automation License Manager (ALM)

10. Transfer all license to partition D:

11. Import EDD device catalog with PDM function “Manage Device Catalog”

from stick



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Configuration at the PC station (Part 1: Station configuration editor)

Proceed as follows:

1. Open the station configuration editor

2. Insert “IE general” at port 1

further configuration is not necessary

3. Insert “WinLC RTX” at port 2(normally exist)


further submodule is not necessary

4. Insert “WinCC Application” at port 3


5. Insert “PDM Application” at port 4


6. Open the WINDOWS setting “Network Connection”

7. Open Internet protocol (TCP/IP) properties for

“LAN connection #2 – Plant Bus”

set IP address

set subnet mask



Configuration at the PC station (Part 1: Station Configuration Editor)

1 - 5

6

7



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Configuration at the PC station (Part 2: Configuration in the SIMATIC manager)

Proceed as follows:

1. Set the PG/PC interface to “PC internal” for next steps

2. Insert “PC station” into the project

3. Open the configuration dialog

4. Insert “IE general” at port 1

set IP address

set subnet-mask (identical to station configuration editor)

Assignment to the Ethernet network (mind the subnet-ID)

5. Insert “WinLC RTX” at port 2


6. Insert “WinCC Application” at port 3


7. Insert “PDM Application” at port 4


8. Execute the function “Save and compile”

9. Execute the function “Download”



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Configuration at the PC station (Part 2: Configuration into the SIMATIC manager)

Poi

nt 3

1

2

4 - 9



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Configuration Ethernet Communication (Part 1: Configuration IE/PB PN IO Link)

Proceed as follows:

1. Connect the IE/PB PN IO Link with interface ““LAN connection #2 –

Plant Bus” to the Microbox

2. Set the PG/PC interface to “ISO Ind. Ethernet->Intel(R)

8257..<Board2>” for the next steps

3. Execute the function “Edit Ethernet Node”

a. browse the IP address of the IE/PB PN IO Link

b. set the new address for the IE/PB PN IO Link

4. Set the PG/PC interface to “TCP/IP ->Intel(R) 8257..<Board2>” for

the next steps

5. Open your project and create a SIMATIC 300 station

6. Open the hardware configuration tool HW Config and take the

gateway IE/PB Link PN IO device type from the SIMATIC 300

hardware catalog

7. Activate the data record gateway



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Configuration Ethernet communication (Part 1: Configuration IE/PB PN IO Link)

3

3a

3b

5

6

8

7



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Configuration Ethernet Communication (Part 1: Configuration IE/PB PN IO Link)

8. Create a Ethernet network,

a. parameterize the IP address and

b. parameterize the S7 subnet ID

9. Create a PROFIBUS network,

a. parameterize the address

b. operating mode: “no DP master”

10.Download the configuration into the IE/PB PN IO Link

11.Repeat this for all used IE/PB PN IO Links (use always the same

“S7 subnet ID” for the Ethernet network)



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Configuration Ethernet communication (Part 1: Configuration IE/PB PN IO Link)

8

9

8a

8b

9a

9b



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Engineering Process Device Network View SIMATIC PDM (Part 2: Engineering IE/PB PN IO Link)

Proceed as follows:

1. Open the “process device network view”

2. Create an Ethernet network

a. set used “S7 subnet ID” in the properties

3. Insert an Ethernet link into the Ethernet network

4. Open the “Connection” properties of the Ethernet link and transfer

the engineering data from the used IE/PB PN IO Link

a. set the used IP address

b. set the used S7 subnet ID

c. set value “2” for PROFIBUS CP slot

d. set the used DP master address

5. Engineering of the connected PROFIBUS segment

(see manual from SIMATIC PDM)



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Engineering Process Device Network View SIMATIC PDM (Part 2: Engineering IE/PB PN IO Link)

22a

3

4

4a

4b

4c

4d



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Engineering Maintenance Project(Part 1: Settings)

Proceed as follows:

Upload the parameters and the diagnostic state from the field

devices (see also “PDM Application”))

Setting in the Simatic PDM application

Setting: “Actual maintenance project”

Setting of TH parameters

Setting: a. “Derive diagnostic screens from plant hierarchy”

b. “Maintenance Station PDM”

Settings in the WinCCExplorer

Setting: a. Project properties to “Single-User-Project”

b. Question: Do you want to delete the startup list?

Answer: “No”



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Engineering Maintenance Project(Part 1: Settings)

1

2

3a

3b4



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Engineering Maintenance Project(Part 2: Compile and Download)

Proceed as follows:

1. Open the “Plant view”. Select the folder “Diagnosis” and

execute the function “Create/update Diagnostic Screen”

2. Open the “Component view”

3. Select the folder “Chart” in S7 program of the WinLC RTX

Execute the function “Compile”

a. with setting “Entire program”

b. with setting “Generate module drivers”

4. Select the PC station and execute the function “Download”.

Execute the function “Restart”

5. Select the OS and execute the function “Compile”

a. with setting “Entire OS”

b. with setting “With memory reset”

6. Open the WinCC Explorer and start the function “Runtime”



Support

Update functions

Generating

IE/PB PN IO Link

PC - station

Restore

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Engineering Maintenance Project(Part 2: Compile and Download)

1 2

43



Support

Update functions

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Update EDD Library or Function Block Library

Proceed as follows:

1. Update the EDD device library

(see manual “PDM Application”)

1. Start the function “Manage Device Catalog”

2. Import updated or new EDD - files

2. Update the “Basic Library”

(see “Configuration Manual Engineering System”)

1. Install the “Basic Library”

2. Open the “Basic Library” and select all function blocks

3. Execute the function “Option/Charts/Update Block Types”

4. Execute the function “Compile and Download Objects”

(see “Configuration Manual Engineering System”)



Support

Update functions

Engineering

HMI

Workflow

Product structure

Positioning

PDM MS

Support information

SIEMENS AG Customer Support

Location: D-90475 Nuremburg

Tel.: +49 (0) 911 895 7222

Fax: +49 (0) 911 895 7223

eMail: [email protected]

Internet

Common information

https://www.siemens.de/simatic-pdm

Customer Support

http://www.siemens.com/automation/service&support

Information on integrated field devices

individual by the field device manufacturer

or

http://support.automation.siemens.com/WW/view/en/10806857


Holger Rachut

Product Manager Simatic PCS 7

I IA AS PA PRM

Phone: +49 (721) 595 6556

Fax: +49 (721) 595 4080

E-Mail: [email protected]

Thank you for your attention!

simatic pcs 7 - siemens · simatic pcs 7 simatic maintenance ... local fieldbus network of the unit...

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