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SIMATIC Machine Simulation Virtual commissioning with MCD and PLCSIM Advanced
www.siemens.com/virtual-commissioningUnrestriced © Siemens AG 2018
Unrestricted © Siemens AG 2018
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Digital twins of machines lead to faster commissioning,
reduced costs and risks
How can we speed up the
commissioning of machines?
What levers can be used to lower the risks
and costs during the commissioning?
How can unplanned machine
behavior be avoided?
How can mechanical or software failures
be identified at an early stage?
The most efficient way to speed up commissioning
of production plants, while simultaneously improving
production quality, is to use a simulation of the machine.
We call this the Digital Twin of the machine
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Virtual commissioning is an application of simulation
Product design
Production planning
Production engineering
Production operation
Services
Simulation
scenarios
Factory
acceptance
test
Virtual Engineering
Validation
Operator
TrainingDesign
Optimization
Maintenance and
Support
Modernization
and Migration
Virtual
Commissioning
Virtual Commissioning = Importing, testing and modifying planning data in a virtual environment
Troubleshooting
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Engineering
Virtual Commissioning enables parallel work and thus a shorter time to
market
Engineering
Time to Market
Concept Electrical Design AutomationMechanical
construction
Manufacturing area
Real
Commissioning
ProductionAutomation
Mechanical
Design
VC
Shorter Time
to Market
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PLCSIM Advanced the virtual
controller of SIMATIC S7-1500
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A virtual controller… for extensive function simulation including communication,
know-how protected blocks, Safety and web server
Includes a documented public interface… for exchange of data (I/Os, bit memory, DBs, timers) with
customized co-simulation or test software
Support of multiple and distributed instances… for simulation of multiple controllers
on a PC/in the network
Benefit: Comprehensive simulation of controller functionality
AP
I
Data
S7 communication,
OPC UA, Softbus
Ködel, Fiedler/ DF FA S SUP AVS
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Virtual Commissioning
PLCSIM Advanced the virtual controller of SIMATIC S7-1500
Page 622/08/2018Author / department
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SIMIT Simulation
Mapping between Real and Virtual Siemens World
Real World Virtual World
SIMATIC S7
Remote IO/
devices
Actuators/
Sensors
Plant/
Machine
Automation
System (AS)
HMI:
Server/WinCC
Simulation
of Drives/Signals
HMI: WinCC
Scada
Software-in-
the loop
Emulation of AS
SIMATIC S7
PLCSIM Adv.
Hardware-in-
the loopPROFIBUS or PROFINET
via SIMIT Unit
Real AS
Simulation
of technological
behavior
SIMIT
Process behavior w/o
chemical reactions
Simulation
of SignalsSIMIT
High fidelity chemical
process simulators
3D or discrete
event driven simulators
SIMIT-Connector to domain specific simulators
siemens.com/simitPage 7
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Virtual Commissioning application
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MCD SIMIT TIAP
Behavior model
MCD signal
Actuators
Sensors
TIAP IOsIOs
MCD Objects
z-Axis
y-Axis
x-Axis
Conveyor
Ködel, Fiedler/ DF FA S SUP AVS
Unrestricted © Siemens AG 2018
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Unrestricted © Siemens AG 2018
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Creating the digital twin – Step 1 –
Physical and kinematic model with NX MCD
Automation
model
Electrical and
behavior model
Physical and
kinematic model
Digital Twin
SIMIT V10 PLCSIM Advanced V2.0NX Mechatronics Concept
Designer (NX MCD)
NX MCD – Creation of the machine concept
• Creation of mechanical model
of machine by using CAD-Data
• Physical and kinematic enrichment
of machine components like motion,
material flow, gravity or collisions
• Different design alternatives can be
simulated and validated in an easy way
Unrestricted © Siemens AG 2018
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Creating the digital twin – Step 2 –
Electrical and behavior model with SIMIT
Automation
model
Electrical and
behavior model
Physical and
kinematic model
Digital Twin
SIMIT V10 PLCSIM Advanced V2.0NX Mechatronics Concept
Designer (NX MCD)
SIMIT – Simulation for engineering and operation
• Decentral periphery is emulated within behavior modelling, i.e.
sensors and actuators, process features, temperature and
pressure, hydraulics
• Enabling co-simulations
• Alternatively, testing with real hardware and connection
of 3rd party applications with SIMIT Unit possible Real
controller
Hardware-in-the-loop Software-in-the-loop
SIMIT
Unit
Virtual
controller
SIMIT Simulation
Platform
Unrestricted © Siemens AG 2018
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Creating the digital twin – Step 3 –
Automation model with PLCSIM Advanced
Automation
model
Electrical and
behavior model
Physical and
kinematic model
Digital Twin
SIMIT V10 PLCSIM Advanced V2.0NX Mechatronics Concept
Designer (NX MCD)
PLCSIM Advanced – Emulation of S7-1500 controllers
• Extensive function simulation including communication,
know-how protected blocks, safety and web server
• Public interfaces for exchange of data with customized
co-simulation or test software
• Support of multiple and distributed instances for
simulation of multiple controllers on a PC/in the network
• Virtual Time Management and synchronization S7 communication,
OPC UA, Softbus
AP
I
Data
Unrestricted © Siemens AG 2018
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Automation
model
Logic of the PLC program
and visualization
Electrical and
behavior model
Component and
periphery behavior
Physical and
kinematic model
Mechanical components
The digital twin of a production machine is a combination
of different simulation models
Digital Twin
The integrated software landscape makes it possible to simulate and validate machines –
ranging from simple to complex requirements
SIMATIC Machine Simulator V1.0
Software bundle for virtual commissioning
including the simulation tools
SIMIT V10 PLCSIM Advanced V2.0
NX Mechatronics Concept
Designer (NX MCD)
Simulation software for mechatronic
machine concepts acting as the basis
for the virtual validation
Unrestricted © Siemens AG 2018
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Thank you for your attention
Geir Olsbø Kvamme
Sales Specialist Digitalization
DI FA
Phone: +47 950 48 649
E-mail:
siemens.com/ip65-hmi-devices
www.siemens.com
Subject to changes and errors. The information given in this document only contains general descriptions and/or performance
features which may not always specifically reflect those described, or which may undergo modification in the course of further
development of the products. The requested performance features are binding only when they are expressly agreed upon in
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