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SIKA SOLUTIONS FOR MANUFACTURING FACILITIES

TABLE OF CONTENTS:

Sika technologies for durable concrete

Sika technologies for effective long term protection

Tobacco Manufacturing Facility Primary and Secondary Division Dry Production Area Wet Production Area Logistics,Storage and Package

Area Food and Dairy Industry Industrial Floors for Process/

Production Areas Wall Coatings for Process/

Production/Packaging Areas

Industrial Floors for Storage and Packaging Areas

( Raw Materials and Finished Goods)

Paper Industry Sika System Solutions for Paper

Industry Floors ( Pulp Mill, Bleacher

Area,Chemical Recovery Area, Paper Machines, Aisles and

Warehouses, Paper Mills)

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Sika solutions for joints

Sika Solutions for Waterproofing

How does Sika contribute to sustainable construction

Tobacco/Paper/Food/Dairy /Personal Care Printing And PackagingLiquid Applied Membranes - Lam TechnologiesPolymeric Sheet Membranes For Industrial RoofingWhy Sika Roofing Systems For Metal Decks?Why Sika Systems For Solar Roofs?Roofing Durability Reckoner

Waterproofing of Process Water StoragesWater Barriers For Underground StructuresWaterproofing of Wet Rooms

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Sika technologies for structural strengthening, structural bonding and grouting

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Sika solutions for durable and watertight roofing and re-roofing applications

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SIKA TECHNOLOGIES FOR DURABLE CONCRETE

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Manufacturing facilities of tobacco, paper, food & dairy, and printing and packaging are predominantly built with reinforced concrete, to provide the necessary strength to support all the processes involved.

Demands from Concrete in different manufacturing facilities • Durability

• MinimumPermeability

• Minimumwaterabsorption

• Resistancetochlorideandsulphateattack

• Workabilitywithnosegregation

• EffectivePlacement

• LessShrinkage

Sika provides the widest range of concrete admixtures and additives to help ensure that concrete can meet the demands placed upon it for efficient placing and finishing, while achieving the desired performance and durability for all parts of the structures.

Typical Applications Sika Solutions Special Performance

Water Reducing Admixtures Sika® ViscoCrete® rangeHighly Efficient ultra plasticisers and super plasticisers for high grade concrete

SikaPlast® range Super Plasticising with extended workability

Sikament® range Super plasticisers with a wide range of applications

Set Controlling Admixtures Sika® Retarder® Strong retardation effect, set retardation >24hrs if possible

SikaRapid® range High early age strength

Workability Improving Admixtures Sika® Pump Improvement in pumping and placing of concrete

Sika® Stabilizer

Durability Enhancing Admixtures Sika® Control Reducing concrete plastic shrinkage by up to 40%.

Sika® WT range Water resisting concrete admixture

SikaAer® range Air entrainers to improve workability and frost resistance

SikaFume® range Additive for significant improvement in strength and durability.

Essentials to Improve the Quality of Concrete

Sika® Separol® range De-moulding agents for quality concrete surfaces

Sika® Antisol® rangeCuring compounds to prevent excessive evaporation and improve the quality of the concrete surface

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SIKA TECHNOLOGIES FOR EFFECTIVE AND LONG TERM FLOOR PROTECTION

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Sika for over the past 40 years has been producing the widest range of flooring systems and protective wall coatings for all types of production areas across manufacturing industries for both new construction and refurbishment projects.

Primary and Secondary Manufacturing Division:

Dry Production Areas:Biggest Challenges for Flooring Systems in Dry Production Areas:• HeavyWearandTear• AbrasionandImpact• ThermalShock• DustfreeSurface• EasyMaintenance

The Sika systems designed for these areas are predominantly based on cement and epoxy resin technologies i.e. Sikafloor® Systems. Systems to meet these challenges and ensure the floors withstand the demanding daily rigors.

TOBACCO MANUFACTURING FACILITY:

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Flooring for Dry Production Areas Sikafloor® 264/Sikafloor® 261 HSEpoxy resin based, hard wearing surfaces with high abrasion and impact resistance, good chemical resistance.

Sealing of Floor Joints Sikaflex® PRO-3F

High performance, 1-component sealant based on Sika’s i-Cure technology for movement joints in floors with very good movement capability, excellent mechanical and chemical resistance, bubble-free curing.

Wet Production AreasBiggest Challenges for Flooring Systems in Wet Production Areas:

• ResistancetoAnticipatedWater

• LongTermDurability

• ExtremeChemicalExposure

Logistics, Storage and Packaging Areas: Logistics and storage areas in manufacturing facilities include raw materials and finished goods warehouses,together with their associated receiving and dispatch areas, plus the loading bays and ramps etc.

Requirements of the floor:

• Withstandheavyforkliftmovementandpallettrucktrafiic

• DustFree

• EasilyCleanableintheeventofanyspillsorbreakages

• AntiSlip/Skidproperties

• HighAbrasion,WearandImpactResistance

• WithstandForklifttrafficmovement

• MoistureTolerance

• Denseandimpervioustofacilitatecleaningandmaintenanceof hygiene standards

The Sikafloor® Range especially the Sikafloor® PurCem® range, which is based on PU resin and cement combinations are designed to perform under the most demanding exposure and service environments, and to meet all of these requirements.

Any downtime in production can be very expensive in new constructions as well as refurbishment projects. It is therefore always essential to finish all the flooring work within the shortest possible time, without compromising performance and durability.

Using the fast curing Sikafloor® Pronto systems for floor maintenance and refurbishment downtime can be reduced to a minimum thereby reducing loss of revenue manifold. Sikafloor® systems also guarantee various degrees of slip resistance and surfaces that are easy to clean.

Sikafloor® systems for dry production areas are tested according to many different H&S standards including the highly demanding German AgBB Standards for low emission.

Note: The use of the above technologies makes the floor easily cleanabale, free from undulations, depressions and protrusions thus preventing the accumulations of tobacco leaf/stem which can lead to contamination which is against the norms of Food Safety Standards Authority of India.

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Flooring for Wet Process Areas Sikafloor® PurCem®

High performance polyurethane modified cementitious products with high mechanical, thermal and very good chemical resistance, fast curing surface profiles and designs to meet specific requirements.

Flooring for Extreme Exposure Sikafloor® Pronto Fast curing polyurethane resin modified cement screeds, with good abrasion and chemical resistance and hygienic surfaces

Durable Solutions for new concrete floors in logistics and storage areas, to form a sound load bearing, monolithic floor with high abrasion resistance properties include non metallic dry shake hardeners i.e. Sika®Chapdur followed by the most suitable Sikafloor® CureHard liquid concrete surface hardener, or Sikafloor® Proseal

curing and surface sealing solution.

Additionally, Sika® EpoCem® technology can also be used on prepared relatively new “Green”, or damp existing concrete floor surfaces, as a temporary moisture barrier in order to reduce waiting time for the subsequent vapour tight floor topping system.

For logistics and storage areas with higher aesthetic requirements,- or those that also provide display areas, Sikafloor®- Deco Floor systems, among others, -are useful solutions. Their surface finishes can be adjusted from smooth to highly slip resistant and almost unlimited colour possibilities allowing highly individual, creative floor designs.

Note: The use of above solutions makes the floor completely dust free and ready for high abrasion and impact


Flooring for Logistics /Storage/ Sikafloor® dry shake range Tough monolithic finishes for concrete floors,

Packaging Areas (New Floors) Sika® Chapdur durable, very good abrasion resistance, very good impact resistance.

Sikafloor® EpoCem® 3-part cement and epoxy combination for floor levelling and sealing screeds, provides frost and de-icing salt resistance, good chemical resistance. Reduces waiting time to overcoat Green or damp concrete with water and vapour tight resin coatings and screeds, eliminating blistering in the finish.

Sikafloor®-264 Epoxy resin based, slip resistant wearing surfaces with high abrasion and impact resistance,good chemical resistance

Sika® -Deco Floor series Decorative, a high degree of slip resistance is possible even when wet, low VOC emissions for a healthy anti-allergy working environment.

The existing floors can always be treated with our Sikafloor® PurCem® range to meet the above mentioned requirements.

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FOOD AND DAIRY INDUSTRY

Industrial Flooring Systems for Production or Process AreasBiggest Challenges for Flooring Systems in Dry Production Areas:

• HeavyWearandTear

• AbrasionandImpact

• ThermalShock

• DustfreeSurface

• EasyMaintainance

• ForkLiftMovements

Biggest Challenges for Flooring Systems in Wet Production Areas:

• ResistanttoAnticipatedWater

• LongtermDurability

• ExtremeChemicalExposure

• HighAbrasion,WearandImpactResistant

• WithstandForklifttrafficmovement

• MoistureTolerant

• Denseandimpervioustofacilitatecleaningandmaintenanceofhygiene standards

Note: This product has passed the ’Overall Migration Test’ as per USFDA - 175.300 and has been certified by the CFTRI i.e. Central Food Technological Research Institute .

• Easilycleanablewallcoatings

• Possessfungicidalandbactericidalpropertiestopreventthegrowth of mould and bacteria.

• Fullyresistanttohighpressurewaterjetting,detergentsandother cleaning agents.

To achieve their desired product quality, these manufacturing industries all need to manufacture under strict requirements with regards to VOC and AMC emissions (-Volatile Organic Compounds & Airborne Molecular Contaminants), together with strict controls on particle emissions and biological contamination

Sikagard®-PU UR (W) a water dispersed polyurethane coating is the best solution for these, as it combines good chemical and mechanical resistance and ease of cleaning.

Additional specific requirements for food and dairy in addition to the above discussed performance requirements are:

• Thermalshock

• SteamCleaningfordefinedcleanroomconditions

• AntiSkid

• Easytomaintain

• Exposuretolacticacid(dairy)

The desired performance for a food industry or a dairy industry floor can be effectively be met by Sika high performance Polyurethane Screeds i.eSikafloor® PurCem® Range.

Wall Coatings for Production/Process/ Packaging AreasThe food and dairy industries where constant high humidity is present require

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Flooring for Dry Production Areas Sikafloor® 264/ Sikafloor® 261 HS

Sikafloor® 315

Epoxy resin based, hard wearing surfaces with high abrasion and impact resistance, good chemical resistance.

Sikafloor® 315 is a high solids, low VOC abrasion resistant, aliphatic polyurethane coating. It can be applied as a three part clear, or four part pigmented coating. Wear additive is included for increased abrasion resistance

Flooring for Wet process Areas Sikafloor® Purcem High performance polyurethane modified cementitious products, with high mechanical, thermal and very good chemical resistance,fast curing, surface profiles and designs to meet specific requirements.

Sealing of floor Joints Sikaflex® PRO-3F High performance 1-component sealant based on Sika’s i-Cure technology for movement joints in floors with very good movement capability,excellent mechanical and chemical resistance, bubble-free curing.


Wall coating for Clean Room and Requirements

Sikagard®-PU UR (W) Water Dispersed Polyurethane based protective Hygienic Requirements coating

The Sika systems designed for these areas are predominantly based on cement and epoxy resin technologies i.e Sikafloor®Systems to meet these challenges and ensure the floors withstand the daily rigors associated with the processing activities.

Storage and Packaging Areas (Raw Materials and Finished goods)

C.PAPER AND PACKAGING INDUSTRY

Paper MillsCalendar Area and Rewinder Area

The existing floors can always be treated with our Sikafloor® PurCem® range to meet the below mentioned individual requirements.

Requirements of the floor:

• Withstandheavyforkliftmovementandpallettrucktrafiic

• DustFree

• EasilyCleanableineventsofanyspillsorbreakages

• AntiSlip/Skidproperties

Durable Solutions for new concrete floors in logistics and storage

areas, to fom a sound load bearing, monolithic floor with high abrasion resistance properties include non metallic dry shake hardeners i.eSikaChapdur followed by the most suitable Sikafloor® CureHard liquid concrete surface hardener, or Sikafloor® Proseal curing and surface sealing solution.

Additionally, Sika® EpoCem® technology can also be used on prepared relatively new “green”, or damp existing concrete floor surfaces, as a temporary moisture barrier in order to reduce waiting times for the subsequent vapour tight floor system followed by epoxy resin based toppings.

The idea of installing a protective coating over concrete floors in paper mills might at first seem extravagant, however, the shortcomings of concrete are frequently revealed under the stress of mill operations. For example, liquids, including strong chemicals, can easily penetrate porous concrete surfaces.

Important Areas of a Paper Industry subjected or exposed to

aggressive environment are:

Pulp Mill: Spillage of chemicals, pulp and filtrate corrodes the floor.

Bleacher Area: Floors are constantly wet, with standing pools of water.

Chemical Recovery Area: Spillage of chemicals around liquor storage tanks, causticizers, and green and black liquor clarifiers..

Around paper machines: Wetness frequently leads to worker injuries due to slips and falls.

Aisles and warehouses: Floors should not generate dust to keep finished goods clean, should withstand impact of the heavy weight of paper rolls and warehouse equipments.

1a. Durable Solutions for these floors of paper industry exposed to highly aggressive and chemical environment can only be the tough polyurethane screeds i.e. Sikafloor® PurCem® Range

Note: These days, zero loss to the environment is the rule in many states, and any company that has a chemical spill can be forced to pay for the cleanup, a financial risk that cannot be ignored. It is far less expensive to prevent groundwater contamination than it is to remediate soil beneath a mill.

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Typical Applications Sika Solutions Special Performance Solutions for New floors (Non Aggressive environment)

Sikafloor® 264/Sikafloor® 261 HS Sikafloor® 315

Sikafloor® EpoCem

Epoxy resin based, hard wearing surfaces with high abrasion and impact resistance, good chemical resistance.

Sikafloor 315® is a high solids, low VOC abrasion resistant, aliphatic polyurethane coating. It can be applied as a three part clear, or four part pigmented coating. Wear additive is included for increased abrasion resistance

3-part cement and epoxy combination for floor levelling and sealing screeds, frost and de-icing salt resistant, good chemical resistance. Reduces waiting time to overcoat green or damp concrete with water and vapour tight resin coatings and screeds, eliminating blistering in the finish

Solutions for Existing Floors and Aggressive Environment

Sikafloor® Purcem High performance polyurethane modified cementitious products, with high mechanical, thermal and very good chemical resistance,fast curing, surface profiles and designs to meet specific requirements.

Sealing of floor Joints Sikaflex® PRO-3F High performance 1-component sealant based on Sika’s i-Cure technology for movement joints in floors with very good movement capability,excellent mechanical and chemical resistance, bubble-free curing.

SIKA SOLUTIONS FOR DURABLE AND WATERTIGHT ROOFING AND RE-ROOFING APPLICATIONS

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Tobacco/Paper/Food/Dairy /Personal Care Printing and PackagingA leaking roof is one of the most detrimental failures that can hap-pen in manufacturing units.

• Wateringressislikelytodamagethestructureofthebuilding.

• Waterleaksmayalsocausethelossofrawmaterialsorproducts.

• Malfunctioningofmachineryandthedestructionoftechnicalequipment may extend the serious problems a leaking roof can cause.

The long-term performance of a properly protected roof improves the durability of the building. At the same time, it secures the investment made into materials and assets.

LAM TECHNOLOGIES FOR INDUSTRIAL ROOFINGSikaRoof® MTC PU technology is one of the most reliable liquid membrane system solution to address such applications in case of complex geometry, inverted roofs, lot of penetrations,renovation of old bitumen roofs.

Salient Features!• Incorporatesauniquetechnologythatallowsthematerialtouse

atmospheric moisture to trigger the curing process.

• Thismeansthewaterproofingmembranesarecapableofcuringin a wide range of conditions, like coastal areas.

• UnliketraditionalmoisturecuringsystemsPURSystemsdonotrelease CO2, which causes gassing (foaming).

• Rainresistantafter10minutesofapplication!

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One of the most reliable LAM roo ng systems:

Liquid applied, high end Polyurethane membrane

Based in Moisture Triggered PU technology

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LIQUID APPLIED MEMBRANES LAM TECHNOLOGIES

Sikalastic®-560 : Single component, cold applied, eco-friend-ly & economical liquid applied waterproofing membrane based on modified polyurethane. Sikalastic®-560 is an unique waterproofing solutions in new construction and refurbishment projects.

What is new?• SinglecomponentWHITEPUmembrane

• ItconformstoASTMC836ontestedpropertiesrelevantforroofing applications.

• Highsolarreflectanceandaproven10yearperformanceassurance, externally certified from an international testing house.

• Waterbased–lowVOC,GreenandSustainableoffering

Sika® CoolCoat- Single component flexible, liquid applied, ultra violet rays and weather resistant, Acrylic waterproofing membrane for all types of exposed roof slabs (new and old),terraces (sloped and flat),etc. The uniquely integrated micro fiber into the liquid eliminates sandwich layer of fleece reinforcement, also impart superior & smooth finish which does not allow dirt pick up.

What is new?• Microfiberreinforced–highperformanceintermsofcrack

bridging and durability

• Highsolarreflectancewithminimumdirtpickup–“LooksCool,Keeps Cool”

• Energysavingsduetohighreflectivesurface

• Waterbased–lowVOC,GreenandSustainableoffering

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POLYMERIC SHEET MEMBRANES FOR INDUSTRIAL ROOFINGSarnafil® polymeric sheet membranes, i.e. state-of-the-art, PVC Roofing Membranes are always the best roofing technologies for new large roofs, Green Roofs, Solar Roofs and Ballasted Roofs.

Why Sika Sarnafil® Systems?• Establishedtechnologywiththelongesttrackrecord

• Availabilityofproductsforexposedroofingapplicationswithhighfire ratings / extended fire resistance

• Hightensilestrengthfromembeddedpolyesterreinforcement

• Easytorepair

• Homogeneoushotairweldedjoints

• Easytohandleonsite

• Suitableforuseandexposuretodifferentclimaticconditions

• Fastinstallationalmostnon-dependentontheweather

• Goodvapourpermeability

• Highlyflexible

• Flamefreeinstallation

• Recyclable

• Proventrackrecordofover50years

Why Sika Roofing Systems?• SpeedofConstruction

• (Timeismoney,speedwithsecurity)

• Securityintermsofperformance(RiskControl)

• MinimumMaintenance(LifeCyclecostAnalysis,selfcleaning)

• Economy(bestreturnoninvestment)

• Durability-proventechnology,provenLCA

• Environmentalperformance(LEED,EnergySmart)

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Why Sika Roofing Systems for Green Roof?Sika has a proven track record of over 30 years with Green roof construction. All of the Sarnafil® roofing membranes used in these systems are:

• Resistantagainstbiologicalandmicro-organisms

• Fullyresistanttorootpenetration

• Thesesingleplymembranescanbeinstalledinmostweatherconditions, even at minus temperatures. This gives a unique flexibility to contractors, their clients and designers.

• Looselayingofthemembranesprovidesfastwaterproofinglayerinstallation

• Soilwithaminimumweightof80kg/m2 provides the necessary wind uplift resistance, eliminating the need for any additional mechanical fastening.

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Why Sika Roofing Systems for Metal Decks?

METAL ROOFS Metal roofs are also frequently in need of refurbishment and re-

waterproofing due to the typical problems of:

Metal corrosion• Highmetalexpansionandcontractionovertime,leadingto

loose fasteners and cracks in seals and joints

Condensation• Leaksrelatedtothewaterproofingofdifficultdetails,jointsand

connections (i.e. inner gutters, sky-lights etc.)

Sika Sarnafil® Systems are designed to solve all of the above problems, to provide you with a durable, long-lasting and sustainable watertight metal roof refurbishment solution.

The suitable Sika systems for the refurbishment of existing metal roofs are based on:

• PreFabricatedPVCmembranesSarnafil®

• LiquidappliedmembranesSikalastic®

By selecting this system you obtain:

• Awatertightsystemwithoutproblempoints,likegutters,connections, flashings, etc. are securely waterproofed)

• Reducedenergyandheating/coolingcostsduetotheadditionalthermal insulation and highly reflective membranes

• Longlifeexpectancyandlowlife-cyclemaintenancecosts

Requirements Design Build Up Sika System

Mechanically Fastened Systems with Sika® Sarnafil

- Additional thermal and acoustic insulation

- Special colours and design (décor profiles)

- Lacquered surface

- Structural Deck/concrete

- Vapour Barrier

- Thermal Insulation

- Waterproofing Membrane

- (Additional layers , if needed)

Liquid Applied Systems with Sikalastic®

- Fast and easy installation (direct application on metal without any leveling layers)

- Seamless waterproofing

- No penetrations of the metal deck

- Sikalastic®System®-in 1 or 2 coats

- Detailing with Flexistrip applied over metal sheets joints and over fastener heads and covered with Sikalastic® System

- Sikalastic® Metal Primer, whererequired.

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Why Sika Systems for Solar Roofs?

Solar Roofs:With increasing attention to cost efficiency and renewable energy resources, the installation of solar roofs is an increasingly logical option for many manufacturing facility owners. Sika’s Solar Reflective roof membranes are proven to increase solar panel efficiency, particularly when used in combination with the latest bifacial PV panels that also generate power from the light reflected by the roof waterproofing membrane surface they are installed on.

Sika®Unibase solution helps to avoid any additional pedestal work for fixing the solar panels and prevents any penetrations through the membrane while fixing solar panels.


Exposed Roofs Sarnafil® S -327 High grade,thermo plastic, plasticized PVC membrane with polyester reinforcement

Concealed Roofs Sarnafil®G -476 Glass fibre reinforced, premium quality (Green Roofs) PVC sheet membranes

Green Roofs Sarnafil® G-476 Glass fibre reinforced, premium quality PVC polymeric membranes

Metal Roofs Sarnafil® S -327 High grade,thermo plastic,plasticized PVC membrane with polyester reinforcement

Refurbishment of SikaRoof® MTC Full adhesion to substrate, easy detailing, no lateral

Bituminous Roofs water underflow, simple roller application,

MTC Technology, high vapour permeability

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Material Category

Products Description Application Advantages Durability Benefits

Liquid Applied Membrane

Sika®Flexicoat –1K

Single component cement powder material with addition of water at a recommended ratio to make slurry consistency, flexible water proof coating for the concealed application of roof and wet rooms.

Concealed Roofs

Wet Rooms

l Single component

l High Elongation

3years l Saves time, minimizes manual error and very easy to apply.

l Even being a cement based system, an elongation at break of 20% which increases the durability

Sika®CoolCoat One component,acrylic based ,micro fibre reinforced waterproofing cum heat reflecting liquid membrane

New and Old Roofs, Flat and sloped roofs, Can be applied on various substrates like RCC,asbestos,lime terrace , metal roofs.Not for concealed applications

l High degree of cooling effect

l Micro Fibre Reinforced

l Suitable for refurbishment of old bituminous roof,

l Water based, low VOC, Green and sustainable offering,

l Highly suitable for saline environment,

l Algae and fungi resistant,

5 years

(with a main-tenance coat after 5 years, the durability can be ex-tended to 10 years)

l Solar Reflectivity,Energy Efficiency

l High performance in terms of crack bridging

l Time and cost saving

l Green in nature

l Resistant against weathering

l Resistant to micro organisms

Sikalastic®560 One component modified polyurethane based waterproofing liquid membrane

New and old roofs, RCC, asbestos and metal roofs ,For roofs with complex geometry and when accessibility is limited , for refurbishment of old roofs,

l White PU which complies with relevant parameters ofASTMC836

l Seamless

l Crack bridging

l Highy elastic

l Proven 10 year performance assurance externally Certified from an international testing house

l Water Based , Low VOC, Green and Sustainable offering,

l Flame free installation procedures .

l Suitable for refurbishment of old bituminous roofs.

10 years l High solar reflectance Energy Savings

l No joints , no overlaps

l No additional costs for hairline cracks treatment

l Accommodate thermal expansion and contraction

l Durability assurance

l Green in nature

l Cold Applied

l Time saving and cost saving

Sika MTC Systems

Moisture Triggered, One component polyurethane based waterproofing system

Can be applied on various substrates like RCC, Metal, Asbestos, Bitumen Roofs with Complex Geometry,

l Rain and Moisture Tolerant immediately after application,

l Flame free installation procedures

l Outstanding resistant to traffic

l Ideal for refurbishment of bituminous roofs

>10 years l Reflective White, high energy savings

l Fully reinforced even at critical detailing areas

l Suitable for high rainfall area

l Cold Applied

l Abrasion resistant

l Time saving and cost saving

Roofing Durability Reckoner

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+COST-PERFORMANCE-

+LIFE

EXPECTANCY-

Moisture Triggered Chemistry

Sikalastic®621

> 10 years

10 years

5 years

3 years

Sika®Sarnafil

Sikalastic®560

Sika®CoolCoat

Sika®WP Shield

Sika® Flexicoat1K

PVC Based Membranes

One Component Modified Polyurethane Systems

One Component Acrylic Systems

APP Modified Bituminous Membranes

One Component Cement Based Systems

Material Category

Products Description Application Advantages Durability Benefits

Pre-Formed Membranes

Sika®Sarnafill High grade, thermoplastic, plasticized, polyvinyl chloride pre-formed membranes for roof waterproofing

Large Roofs, Green Roofs, Solar Roofs, Metal Roofs

l About 50 years’ application record under various climates.

l Ageing-resistance.

l Low temperature flexibility

l Root resistant,.

l High puncture resistance

l High mechanical resistance

l Chemical resistance,

l Good fire resistance.

l 2.00m wide

l Good mouldability,.

l Easy maintenance with low cost.

>10 years l Proven track record

l Long term resistant to weathering

l No tendency of cracking

l Suitable for waterproofing of green roofs

l Resistant to sharp objects

l Abrasion resistant

l Resistant to alkali water from concrete

l Suitable to fight fire accidents with a good fire retardance

l minimum material waste during installation

l easily adaptable to complicated flashings and corners

l High Return on investments

Sika®WP Shield

Modified Bituminous Membranes

Medium to Large Roofs,Exposed Roofs

l Minimum water absorption

l Easy to install by torching method

l Long term flexibility

l High tensile strength,

l Tear and puncture resistance,

5 years l Ensures water tightness

l Hot Applied

l Accomodates thermal expansion and contraction

l Resistant to sharp objects, wear and tear

SIKA SOLUTIONS FOR WATERPROOFING

Industrial water can be of differing quality, ranging from ultra-pure water to potable water, processed water and wastewater. Water is a scarce resource, therefore most companies are eager to use water more productively to be less water intensive. The waterproofing of silos, tanks, basins and reservoirs which store water as a product ingredient is necessary to maintain water quality and ensure water availability. When it is needed in the process, the production flow must be able to continue without delays or interruptions. In food and beverage production and in the pharmaceutical industry, potable water is used, which demands the use of potable water certified membranes

Waterproofing of Secondary Containment Pro-tection to WTPs, ETPs, STPsReinforced concrete treatment, storage or holding tanks can be

found in many manufacturing facilities including chemical plants, food & beverage plants, pulp & paper mills and almost everywhere for rain water harvesting, or waste water for example. These can therefore be exposed to many different stresses, including simultaneous chemical attack and mechanical stress.

The structures can be treated with epoxy Lining with high strength mortars with a chemical resistant and abrasion resistant epoxy coating and High Chemical, Abrasion and Temperature Sika® Asplit® Systems also.

The Sikagard®,and Sikadur® Range will cater to the above Imparting high abrasion resistance, waterproofing and chemical resistance properties.


Tank linings Sikagard®31/41 Epoxy Based high strength mortar for abrasion resistant linings

Protective Coatings for Sikagard®67/Sikagard®63 Epoxy resin coating approved for use in contact with Potable Drinking water potable water tough elastic, resistant to mechanical Installations abrasion and impact.

Linings and coatings for bunds and Sika® Asplit® Systems A glass fibre reinforced, 2-component, vinyl ester bunds secondary containment areas based coating system, very highly resistant to areas aggressive liquids. Also ideal for bund linings

Sealing of Construction Joints SikaSwell®Systems Range of hydrophilic profiles and sealants for sealing construction joints and around penetrations

Waterproofing of Process Water Storages:


Waterproofing of water tanks SikaTop®Seal 107 Polymer Modified Cementitious waterproofing Coating

and reservoirs

Sealing of Construction Joints SikaSwell®Systems Range of hydrophilic profiles and sealants for sealing construction joints and around penetrations

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Water Barriers for Underground Structures :The construction of watertight basements and other below ground structures, plus the waterproofing of existing buildings and structures are critical for durability, long term service and functioning of the facility.

For new construction, there are Sika solutions that can be used to provide a barrier to water ingress that can be designed for External application with Sikaplan® that are ideal for basements and structures to ‘keep water and pollutants out’.

For waterproofing of existing basements, the approach is firstly to seal any leaks through joints, cracks and voids in the structure using Sika injection Systems and / or Sika Water-Stop Systems and techniques. Then, dependent on the interior environment requirements and the level of waterproofing necessary, Sika waterproofing renders and mortar systems are used to effectively produce an internal ‘tank’ lining.

Sika also provides an extremely wide range of fully compatible ancillary products and accessories for your waterproofing projects

Typical Applications Sika Applications Special Performance

Watertight Joint Sealing SikaSwell® Range of hydrophilic profiles and sealants for sealing construction joints and around penetrations.

Sikadur® Combiflex® Multi-purpose waterproof joint sealing tape systems and Sika® suitable for bonding to concrete, steel, stone, Dilatec etc. Ideal for joints, cracks and terminations.

SikaFuko® Re-injectable & injection hoses for construction joints and as back-up leak sealing & waterproofing systems.

PVC Sheet Waterproofing Sikaplan® WP Range Flexible synthetic PVC based sheet waterproofing membranes, for waterproofing large scale basements, tunnels and water retaining structures, including all necessary detailing accessories.

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WATERPROOFING OF WET ROOMS

Wet rooms everywhere are exposed to many different exposures.bathrooms, kitchens, storage rooms, all experience different types of exposure. Sika can offer a wide range of watertight, water permeable systems.

These long lasting products lower your life cycle costs and reduce maintenance.

Typical Solutions Sika Solutions Special Performance

Waterproofing Coatings

Sika®Flexi Coat Single component cement powder material with addition of water at a recommended ratio to make slurry consistency, flexible waterproof coating for wet rooms and sunken slabs.

Sealants Sikasil®CAP Sikasil®-CAP is a one- component, neutral-curing, low odour silicone sealant with good adhesion and long shelf life and cures at room temperature under the action of atmospheric moisture to give a permanently flexible silicone rubber.

Tile Adhesives Sika®Tilofix Ready to use grey cement based non-shrink, self- curing, water resistance tile adhesive for fixing of tiles on walls and floor floor and tile on tile application, according to IS 15477 Type 1.

Tile Grout Sika®Epoxy Tilogrout

Hygienic, hard wearing, stainless, chemical resistant, three component water dispersed coloured epoxy tile grout containing quartz aggregates for filling joints between ceramic tiles, vitrified tiles, marble and stone (solvent free). Available in colours

Sealing Tape Sika®Seal Tape S Special tape (made of thermoplastic elastomer reinforced with polyester woven fabric) for waterproof sealing around perimeters and joints in wet tiled areas

Tile Adhesive Sika®Ceram Sika® Ceram is cement based ready to use, non shrink, self curing cementitious adhesive for bonding ceramic, vitrified, mosaic tiles, stone and marble etc on vertical and horizontal surfaces.

Sika can offer you all available technologies for wet rooms. Flexible waterproofing membranes, watertight mortars, all types of sealing technologies, tapes etc. These high quality products are compatible and fulfill the latest standards.

System Wet Room Concept : Be holistic!

Sika®Ceram

Sika®Seal Tape S

Sika®Flexi Coat

Sika®Epoxy Tilogrout

Sika®Tilofix

Sikasil®C

SIKA SOLUTIONS FOR JOINTS

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Sika provides a full range of sealants for joint sealing in buildings and civil engineering structures. ,The range includes general purpose construction sealants, joint sealing solutions for expansion, movement, isolation joints in facades, floor joints etc.

The Sika joint sealant range also contains products for sealing work in interior finishing and for sanitary uses (i.e. in kitchens and bathrooms).

Some common project based requirements

Compatibility with paints

High Adhesion

One component

Waterproof and weather resistant

ISO/DIN Tested

Over Paintable

Chemical Resistance

Mechanical Resistance

UV Stability

Fungicide

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Movement and connection joint, sewage treatment plant, clean room, parking area, traffic/ pedestrian joints, ceramic tiles

Sikaflex®Pro -3 WFMoisture curing, one part, polyurethane based elastic sealant with high mechanical resistance. Used for both indoor and outdoor applications.

Multi-purpose fast cure sealant for horizontal/vertical joints, stairs steps, road joints, sound damp, boards (protection/ skirting/crash), food grade, paintable

Sikaflex®11 FCOne part, Polyurethane based ,high modulus, high flexible sealant for both outdoor and indoor applications

General purpose sealing, isolation joints in doors and windows, connection joints, expansion joints

Sikaflex®Construction AP

One component, Polyurethane based sealing compound

Horizontal and vertical expansion joints in retaining walls, bridges, buildings

Sika®PolysulphideTwo component polysulphide based sealing compound

Filling gaps/voids, insulation of windows/ door frames, fast cure, paintable

Sika®Boom Polyurethane based expanding foam

Façade joints, gutter joints, ducts, windows perimeter, skylight, roof joints, AC pipes,

Sika®MultiSeal®T 10Multipurpose self adhesive bituminous sealing tape

Various Types of Applications

Movement Joints

Concrete Floor Joints

Sanitary Joints (Kitchen and Bathrooms)

Joints for interior finishes

Isolation/Connection Joints

SIKA TECHNOLOGIES FOR STRUCTURAL STRENGTHENING, STRUCTURAL BONDING AND GROUTING

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Almost every facility requires reliable, load bearing, flow applied base plate grouting system to accommodate higher loads and vibrations imposed and for a consistent bearing surface for the plate and the substrate.

Sikadur® rigid adhesives are used where the same or different substrates have to be connected together which have to transmit static and dynamic loads over the whole life cycle. The advantages of Sikadur® rigid bonding are unique stress distribution (so no stress peaks) and no attack to the structural integrity by a thermal or mechanical process.

Sika has pioneered the development of advanced structural strengthening techniques with externally bonded reinforcement, using Sika® CarboDur® systems and SikaWrap® CFRP systems. They are suitable for installation on concrete, masonry, timber and steel structures.


Structural Strengthening Sika® CarboDur® Plates ‘State of the Art’, lightweight, high strength systems based on structural epoxy resins and carbon fibre. Usually combined with Sikadur® epoxy adhesives.

SikaWrap® Fabrics CFRP and other composite fabric systems for wrap around strengthening and restraint.

Bedding Mortar SikaGrout® systems High flow, cement based systems with minimum shrinkage and high strength.

Sikadur®-42 systems High performance epoxy resin based grouts with no shrinkage, excellent mechanical strengths and strength correlation for high durability in service.

Fixing and Anchoring Sika® AnchorFix® systems Acrylate and epoxy resin based adhesives for many different anchoring and fixing applications.

Strcutural Bonding Sikadur®31 Systems High performance epoxy resin based adhesives for the structural bonding of concrete, steel, glass, stone, wood etc., with excellent workability.

HOW DOES SIKA CONTRIBUTE TO SUSTAINABLE CONSTRUCTION

Energy efficiency solutions

Climate protection solutions

Air quality solutions

Resource efficiency solutions

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