sigma manufacturing solution · 2016-10-06 · korea’s leading export base, with the largest...

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Corporate Presentation March 2016 Sigma Manufacturing Solution

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Page 1: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Corporate Presentation

March 2016

Sigma

Manufacturing

Solution

Page 2: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Location

Advantages

Airport and Busan Port are

all less 25 Kilometers away

from SMS and quickly

accessible

By sea :

The Port of Busan is South

Korea’s leading export base,

with the largest container

terminal25 Kilometers

General Information

Established Business Location Employees

Aug 2007 Automotive Mieumsandan-ro

Gangseo-gu,

Busan, Korea

80 employees

Page 3: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

• Start of high

precision

automotive

Production

• ISO 9001 &

ISO/TS 16949

• Introduction of

FMS

-Converter HSG

-Clutch HSG

-Yoke Assembly

• ISO 14001

• Introduction of lean

manufacturing

• Establishment of

in-house laboratory

• System Innovation

• Challenging 0 PPM

• R&D Capability

Oil Pump Assembly

Market Leader

Globalization

Development of

domestic automotive

business

Startup

Growth

Leading

Market

Unit :M USD

2011 2012 2013 2014 2015

8.810.8

13.7

19.6

27.9

Sales Trend

million$

Page 4: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Facilities

What we do

Machining line

Oil pump ASS’Y line

Quality Lab

R&D Center

Warehouse

Design + Manufacturing

+Quality + Logistics service

Your One-Stop Source for manufacturing

Page 5: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

SMS have a full

Facilities – Machining line

We have full capabilities in Manufacturing

and Engineering.

We also offer efficient, excellent services

with the most economic solutions.

Equipments

: H-MCT, V-MCT, CNC, TAPPING CENTER,

Assembling M/C, Washing M/C, Laser

Marking M/C

Page 6: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

SMS have a full

Facilities – Machining line

We have full capabilities in Manufacturing

and Engineering.

We also offer efficient, excellent services

with the most economic solutions.

Computerized manufacturing systems

: Remote Monitoring

E-Invoice System

Automated SPC System(2017)

Page 7: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Facilities - Oil Pump Assembly

We have full capabilities in

Design, Engineering

and Manufacturing

We also offer efficient, excellent

services with the most economic

solutions.

Capabilities

: CFD (Computational Fluid Dynamics)

Validation test & analysis

Casting flow analysis

GE-rotor design

Relief valve system design

Page 8: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

GM SuperchargerCover

Jaguar.

Supercharger Cover V6/ V8

Products

AUTOMOTIVE PASSANGER CAR

SUPERCHARGER COMPONET

AL-PMDC

COMMECIAL VEHICLE

TRANSMISSION COMPONET

AL-PMDC / IRON CASTING

CLUTCH HOUSING REAR BEARGING

COVER

FRONT BEARING COVERRANGE CYLINDER

COVER CYLINDER

Page 9: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

OIL PUMP

Page 10: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Me

diu

m D

uty

He

avy D

uty

Truck - T/M Lubrication Pump

Page 11: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

R&D Capability – CFD (Computational Fluid Dynamics)

Fluid pressure distribution analysis

Page 12: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

R&D Capability – Validation Test & Analysis

Lab. Tester

(performance & durability)

Flow vs Pressure

Volume efficiency Overall efficiency

Page 13: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

R&D Capability – Casting Flow Analysis

Geometry

Mesh

Fill

Solid

Page 14: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Design

MULE Part

SOP

Performance

test

Detail design / Prototype

Mass-production preparation

DV Test

Mass-production manufacturing

YES

NO

R&D Capability – Black Box Design Flow

PV test

Page 15: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

R&D Capability – GE-Rotor Design

Page 16: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

R&D capability – GE-rotor design

SMS R&D

Sintered metal supplier

Page 17: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

R&D Capability – Relief Valve System Design

Design for pump driving efficiency

Spring design calculation

Page 18: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Design Optimization For Cost Saving

Design Analysis Prototype Test

Page 19: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Process Design

Design work Machine build

Page 20: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Process Design

Page 21: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Process Design

Page 22: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

QUALITY

Page 23: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Inspection Capability

Page 24: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Certificates

Certificate of ISO 9001 & TS 16949 Certificate of ISO 14001

Page 25: Sigma Manufacturing Solution · 2016-10-06 · Korea’s leading export base, with the largest container terminal 25 Kilometers General Information Established Business Location Employees

Sigma

Manufacturing

Solution