siemens turbomachinery solutions company profile · for internal use only / copyright © siemens ag...
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Siemens Turbomachinery Solutions
Company profile
Short introduction
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The Organizational Structure of SiemensThree Sectors comprising of 15 Divisions
Industry AutomationDrive TechnologiesBuilding TechnologiesOsramIndustry SolutionsMobility
Oil & GasFossil Power GenerationRenewable EnergyEnergy Service Power TransmissionPower Distribution
Imaging & ITWorkflow & SolutionsDiagnostics
Indu
stry
Ener
gyH
ealth
care
Sectors Divisions
Compression & Solution(E O C&S)
D. Weir
Industrial Power(E O IP) M. Tacke
Business Units/ -segments
OffshoreA. Dahl
OnshoreA. Helget
Turbo-EquipmentR. Kannefass
Predesigned Compressors & fans
C. Gerbaulet
Industrial & Power fans
Municipal & Industrial Appl.
Pre-designed compressors
Pre-designed steam turbines up to 10 MWStandardized steam turbines up to 65 MWTailor made steam turbines over 150 MWSemi customized steam turbines up to over 250 MWIndustrial gas turbines between 5 and 50 MW
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Production and packaging locations
Facts & figures MIA setup
More than 7,000 installed references in approx. 2.300 waste water treatment and power plantsHelsingør: Core machine plus complete packageUS facility: Complete package, engineering and automation locationChina & Italy: Currently packaging light locations
Production & packaging locations Key facts
Facts & figures MIA setup
Siemens Turbomachinery SolutionsMunicipal and Industrial Applications
Production capacity approx. 400 compressors p.a.Business split: 80% WWT, 20% FGD/ IndustryNumber of employees approx. 430 worldwideGlobal Siemens Field Service network Testing facility:
All units undergo an extensive performance test before delivery, acc. ISO-5389 and ASME PTC-10Addional test available are: high speed test, hydrostatic test, sound emission, vibration measurement, …All testing equipment is certified
History:Helsingør ship-yard, founded in year 1882Since 1973, first aeration compressor launched under the name HV-TurboKK&K acquired HV-Turbo in year 2000KK&K group, including HV-Turbo, acquired by Siemens in year 2007Company rename to: Siemens Turbo-machinery Equipment A/S
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Aeration-ProcessesBiological Waste Water Treatment
Flue gas Desulphurization (FGD)
Sulphur Recovery Unit (SRU)
Fermentation (e.g. Enzymes for Bio fuel production, Yeast)
Siemens Turbomachinery SolutionsA suitable product portfolio to cover the main aeration applications
Siemens Applications
Siemens Solutions
Single stage centrifugal turbo compressorsFlow range 1.500 m3/h – 125.000 m3/h
Pressure range from 0.5 – 2.4 barg
Power range 50 KW – 3.300 KW
Air Supply Systems (automation)
Consultancy (energy optimization studies)
Service/ Upgrades and Revamps
Financing (energy saving motivated)
Steam-ProcessesVaporization (steam compression)
Vacuum-Processes
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Siemens Turbomachinery SolutionsMarket leader in supply of aeration turbocompressors
1978 1983 1988 1993 1998 2003 20071978 1983 1988 1993 1998 2003 2007
1.000
3.500
1.300
500
Number of references Installed units status 2007
Market leader with < 7.000 referencesEstablished regional coverage (CN, US, EU) and constantly expandingOnly supplier which can offer all technologies (geared & direct driven)
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Siemens Turbomachinery SolutionsA global Siemens Energy Service Network
Orlando
RaleighTrenton
Springfield
Houston
GuanajuatoQuerétaro
Springfield
Bahía Blanca
Jundiaí
Bogota
PittsburghPenn Hall
Hamilton
Milton
Grenoble
Port Harcourt
Anchorage
Dammam
Dubai
Hengelo
Newtown Brno
Budapest
Vienna
Qeshm
Krasnodar
Brande
Helsingør
Kalwa
Jakarta
Adelaide
Bangalore
JohannesburgWadeville
St. Peters-burg
Finspong
Talinn
Aberdeen
NewcastleHebburn
Trondheim
Lincoln
Batangas City
Huludao
Shanghai
Auckland
BerlinBremen
DuisburgEssen
MuelheimNurembergErlangen
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Selected cities
Metropolitan population
(mill)
Potential savings p.a. (mill EUR) (CO2 emission)
Installed Siemens blowers
London
Paris
Madrid
Berlin
Rome
Warsaw
Amsterdam
Stockholm
Oslo
Mexico City
Shanghai
New Delhi
New York
Cairo
Tehran
13.9
11.8
7.1
5.0
3.7
3.4
2.2
2.0
1.4
21.2
18.9
18.4
18.2
17.9
13.4
11.0 (64 kilotons)
9.3 (54 kilotons)
5.6 (32 kilotons)
3.9 (23 kilotons)
2.9 (17 kilotons)
2.6 (15 kilotons)
1.7 (10 kilotons)
1.6 (9 kilotons)
1.1 (6 kilotons)
17 (97 kilo tons)
15 (87 kilotons)
15 (84 kilotons)
14 (84 kilotons)
14 (82 kilotons)
11 (61 kilotons)
20 units
34 units
20 units
24 units
15 units
11 units
14 units
20 units
18 units
4 units
36 units
---
49 units
19 units
5 units
Waste water of over 600 million population equivalent (P.E.) is treated with Siemens equipment
Over 300 million people are benefiting from environmental friendly waste water aeration with Siemens equipment
Every year we supply or upgrade an additional 45 million population equivalent of waste water plants
Our support to health and environment
* Based on the assumption that our equipment would be substituted with 50% multistage and 50% PD-blower
Siemens Turbomachinery SolutionsMegacity references
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Selected cities
Metropolitan population
(mill)
Potential savings p.a. (mill EUR) (CO2 emission)
Installed Siemens blowers
London
Paris
Madrid
Berlin
Rome
Warsaw
Amsterdam
Stockholm
Oslo
Mexico City
Shanghai
New Delhi
New York
Cairo
Tehran
13.9
11.8
7.1
5.0
3.7
3.4
2.2
2.0
1.4
21.2
18.9
18.4
18.2
17.9
13.4
11.0 (64 kilotons)
9.3 (54 kilotons)
5.6 (32 kilotons)
3.9 (23 kilotons)
2.9 (17 kilotons)
2.6 (15 kilotons)
1.7 (10 kilotons)
1.6 (9 kilotons)
1.1 (6 kilotons)
17 (97 kilo tons)
15 (87 kilotons)
15 (84 kilotons)
14 (84 kilotons)
14 (82 kilotons)
11 (61 kilotons)
---
34 units
20 units
24 units
15 units
11 units
14 units
20 units
18 units
4 units
36 units
---
49 units
19 units
5 units
We reduced the energy demand of the industry by 675 MW (equivalent to one 1-bEUR power plant)
Over EUR 430 million EUR in energy cost saved in waste water treatment per year
Emission savings of over 2.9 megatons of CO2 per year achieved (equivalent number of cars on the road: 750.000)
Our Ecological balance sheet *
* Based on the assumption that our equipment would be substituted with 50%multistage and 50% PD-blower
Siemens Turbomachinery SolutionsMegacity references
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Siemens Turbomachinery SolutionsSelection of Municipal Wastewater treatment references
Changi WRP (SIN)2.4 mio m3/day10 x KA80SV, 2002
Tillmann WRP (US)5 x KA100SV, 2006
Seine Aval WWTP (FR)1.7 mio m3/day15 x KA22SV, 2004
Xiaoshan Dong Pian (CN)9 x KA44SV, 2005
La Farfana Santiago (CI)760.000 m3/day; 50% of population of Santiago6 x KA66SV, 2001
Shaoxing WRP (CN)700.000 m3/day8 x KA44SV, 2003
Sulaibiya WRP (KU)375.000 m3/day5 x KA66SV, 2003
Nashville Central (US)7x KA66SV, 1992
Southside WWTP, Dallas (US)4x KA66SV, 2003
Baix Llobrigat, Barcelona (ES)420.000 m3/day5 x KA66S, 2002
As Samra WWTP (JO)267.000 m3/day10x KA22SV, 2005
Pudong Bailonggong (CN)2.0 mill m3/day12 x KA22SV, 2007
Milano South WWT (IT)1.050.000 P.E. capacity50% population of Milano4x KA66SV, 2003
Orange Country, CA (US)4x KA66SV, 1995
Al Ansab WWTP (OM)220.000 m3/day; 900.000 P.E. 3x KA80SV, 2005
Berlin-Ruhrleben (DE)247.500 m3/day2x KA100SV, 2005
Manukau (NZ)300.000 m3/day5 x KA44SV, 1999
Ulun Pandan (SI)6x KA44SV, 2003
Largest in Europe
Largest in S. America
Largest in world
Largest in China
Largest in Italy
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Siemens Turbomachinery SolutionsReferences in FGD (1/2)
Taichung 5,834 MW (Taiwan)15th biggest power plant worldwide4 x KA5S (315 KW), 2001
Belchatow 4,340 MW (Poland)36st biggest power plant worldwide2 x KA22SV (900 KW), 1997
Al-Shuaibah 4,323 MW (Saudi)37st biggest power plant worldwide6 x KA66S (1.200 KW), 2006
Tusimice 4 x 200 MW (Czech)Equipped Nr. II and III4 x KA44V; 5 x KA22 (ranging from 600-1.100 KW), 1995, 98 and 2007
Rabigh 3,885 MW (Saudi)Not yet delivered
Roxboro (USA)xxx
Chalk Point (USA)xxx
Turceni 7 x 330 MW (Romania)Countries biggest plant and one of the largest thermal power plants in Europe6 x KA10S, 2008
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Siemens Aeration solutionsReferences in FGD (2/2)
Datteln (Germany)3 x KA10SV, 2008
Lippendorf II and III 2x 933 MW (Germany); 10 x KA44S (900 KW), 1996 (old plant) and 2000 (new)
• Maritza East 2, BG• HongKong CPBEC, CN• Ledvice, CZ• Melnik, CZ• Melnik II, CZ• Melnik III, CZ• Pocerady, CZ• Prunerov, CZ• Boxberg, DE• Herne Power Station, DE• Moorburg, DE• Neutath/BOA 2-3, DE• Steinmüller Steag Voerde, DE• Thyssen Eng., DE• Uniferm, DE• Voerde Block A&B, DE• Walsum, DE• Amager Power Station, DK• Asnæsværket, DK• Avedøre Power Station, DK• Enstedværket, DK• Compostilla, ES• Teruel, ES• Kristiina Power Plant, FI• Upper Blackstone, US• Winyah I, II, III, IV US• Elm Road, US• Pleasant Prairie, US• Omon Vietnam, VN• Terrell, US• Trimble County, US• TVA, Cumberland Tnse, US• Santee Cooper I to IV, US
• Naantali Power Plant, FI• Tahkoluoto Power Plant, FI• Vaskilouto Power Plant, FI• Power Plant Cordemais, FR• Power Plant Le Havre, FR• Cottam, GB• EED, Eggborough, GB• Ferrybridge, GB• Fiddler´s ferry, GB• Megalopolis, GR• Megalopolis , GR• Vado Ligura, IT• Ban Wol, KR• Bo Ryeong, KR• Dang Jin II and III, KR• Honam FGD, KR• KEPCO, Tangjin, KR• KEPCO, Young Dong, KR• Tae An, KR• Yong Nam, KR• Yosu, KR• Young Dong II, KR• Young Heung , KR• Young Nam FGD II, KR• Elektranai WFGD, LT• Amsterdam UNA, NL• Gertruidenberg, NL• Konin Power Station, PL• Ostroleka, PL• Shelocta, US• South Oak, US• Spurlock II, US• Surbury, US
• Patnow, PL• Radom, PL• PEGO, PT• Seraya, SG• REA Sostanj, SL• Cayirhan, TR• Kangal, TR• Yeniköy, TR• Taichung , TW• AEP Amos, US• AEP Mitchell Station, US• AEP Mountaineer station, US• Ameren Coffen 2, US• Ameren Duck Greek, US• Ameren Siux, US• Tampa Electric, US• Seminole Palatka, US• R.M.Schahfer Gen. St. IN, US
• Ameren, Coffen 1, US• Arapahoe, Colorado, US• Atlantic Electric, N.J., US• Brandon Shores, US• Bruce Mansfield I and II, US• Centralia, WA, US• Chesterfield, US• Cheswick, Springdale, US• Cliffside 5-6, US• Clover Station, US• Coronado, US• Dallman Station Unit 4, US• Dickerson, US• Duke energy Allen Station, US• Duke Energy, Belews Creek, US• Duke Energy, Marshall Plant, US• East Kentucky, Spurlock 2, US
and many more…
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Siemens Turbomachinery SolutionsOur manufacturing experience
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Siemens Turbomachinery SolutionsImpressions of different installations & options
Right: Application with bio-gas motor driver; multi-drive GB turbo-compressorUpper left: typical installation, suction from air duct, with and without noise enclosureLower left: Turbo-compressors with noise enclosure, suction from room