siemens electric machines s.r.o. factory...

2015

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PD LD AP MG MF-DSV S

Siemens Electric Machines s.r.o. Factory Drásov

2015



We PD LD manufacture at 26 production sites around the world close to our customers

Jundiai

AlpharettaNorwood

Shanghai

Tianjin

NashikKalwa

Bogotá

YizhengNew Kensington

Guadalajara

Changzhi

Brazil

China

India

Columbia

Mexico

USA

St. Petersburg

SibiuSubotica

DrasovMohelniceFrenstat

Russia

Serbia

RomaniaCzech Republic

SpainCornella

Austria

Germany

Krefeld

Vienna

Berlin

Bad Neustadt

RuhstorfNuremburg, Erlangen

Motors and/or generators

Converters

Motors and/or generators/converters

2015



Siemens Electric Machines Drasov

Synchronous Generators: up to 25 MVA Motors: up to 20 MW Components: for Siemens GERFounded: 1913Employees: appr. 700Manufacturing Area: 18,000 m²Office Area 3,000 m²

Laminations

Feeder factory for components

Complete Stators(1LA4, 1RA4, H-modyn)

Excitermachines

Synchronous Generators

Motors A-ModynSlip Ring ARK

Generators / Motors

2015



History of Siemens Electric Machines Drasov

1913 Established as a factory for brickmachines 1994 Purchased by SIEMENS

1918Beginning of the cooperation withBROWN BOVERI COMPANY –repairing electric motors

1996 Beginning of the production of synchronous generators

1923Start and continuous increase in production of induction motors forBBC

2001 Establishment of SEM Drásov Siemens Electric Machines s.r.o.

1947 Nationalization of the plant 2006„Platform A“ motors launched onto market

1950 Incorporating into MEZ-association 2007„Platform G“ for turbo generatorslaunched onto market

1990 Independent plant from the ZSE-corporation 2010 R&D of a platform 1DB, 1DC generators

and vertical A-modyn

2015



Integrated management system in DrasovCurrent state

Integrated, fully functional, certified and continuously improved QM and EM Systems

Certification on the welding in the welding shop, recognized by inspection companies such as DNV, LR, GL, ABS, CCS and BV

Modern technologies on most workplaces

Access to Siemens AG know-how and almost identical processes, Methods & Tools, Software, Internal Audits, Milestones, Quality Gates

Qualified and skilled personnel

Continuous increase in supplier performance

Certificates

Certificates

New machines and technologies in the winding hall, punching shop and other plants

LD Know How released

Good Internal and External audit results

Selection and evaluation of suppliers

Evidence

2015



Integrated management system in DrasovHistory

1998 Certificate according to ISO 9001

2001 Certificate according to EN ISO 729-2

2001 Certificate according to ISO 9001:2000

2006 Certificate according to ISO 14001

2007 Certification according to KTA 1401

2007 Certification according ISO 3834-2:2005

2008 Beginning of implementation of a new system acc.to OHSAS 18001

2010 Nuclear safety IAEA 50-C-Q

2010 PTB – ATEX Q009-3 for explosive atmospheres - components

2011 New certificate according to SN EN 15085 – 2 and D VD 95/52

2011 November - Certification in accordance with OHSAS 18001

2012 Certification for Russian Railways (GOST standards)

2015



Integrated management system in DrasovCertificates

2015



Core capabilities of SEM DrasovService & Support

Role of Customer Support is to significantly supports customers satisfactionin after sales activities and to secure continuous operation of equipmentthroughout of the entire lifetime – Life Cycle Management

Service solutions for product entire lifetime

Sales release ObsoleteOperation Phase out

Delivery Support Replacement

Spare PartsRepairsMaintenance & Field ServicesTechnical supportRetrofits

Troubles:Lack of spare partsReduced possibility of repairs – old technologies

Solution:Modern Retrofits

Spare partsInstallation & CommissioningTrainingTechnical ConsultationMaintenance Contract

Spare partsTraining RepairsMaintenance & Field ServicesWarranty extensions

2015



Core capabilities of SEM DrasovService & Support

Training & schooling

1- 5 day long courses focusing on:

• machine functionality

• adjustment of equipment

• maintenance processes

• spare part exchange methods

Schooling courses may be adapted to specific requirements

Including theoretical part and practical shows.

Schooling of personals for operation & maintenance

2015



Throughout our global network we can offer an excellent service to our customer

1. LD: Own Repair CenterDrives RepairMotors Repair

2. LD: Factory Repair CenterDrives RepairMotors Repair

3. LD: Third Parties Repair CenterDrives RepairMotors Repair

4. More than 1.300 Service Experts located around the globe

Perth

Hotline USA Hotline Germany Hotline China

24/7 Availability24/7 Availability24/7 Availability 24/7 Availability

Global Support

I CS service network availability

26 Siemens LD factories in 14 countries

244 certified repairshops for LD in 45 countries

812 field service engineers for LD

2015



ApplicationSynchronous generators

1DU 1DK 1DC & 1DB 1FC2

2015



Main application opportunities

Oil & Gas

Marine

Industry

Energy

Industrial generators 1-25MVA

2015



High voltage portfolioPower output structure

0MVA

5MVA

10MVA

15MVA

20MVA

25MVA

4 pole -50Hz

6 pole -50Hz

8 pole -50Hz

10 pole -50Hz

12 pole -50Hz

1DU1DK1DC1DB

50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz

4 pole 6 pole 8 pole 10 pole 12 pole

2015



Low voltage portfolioPower output structure

0MVA

5MVA

10MVA

15MVA

20MVA

25MVA

4 pole -50Hz

6 pole -50Hz

8 pole -50Hz

10 pole -50Hz

12 pole -50Hz

1DC1DB

50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz


2015



SIGENTICS LV1FC series

1FC series

Frame size SH280 – SH710

Efficiency up to 97%

Voltage 400V – 3 300V

Protection IP 23 / IP 44

Isulation class 155 (F); 180 (H)

Cooling IC 01 / IC 11

Output range

2015



SIGENTICS HV & LV1DC series

0

2

4

6

8

10


Output range

50 Hz60 Hz

1DC series




Certificates CE, DNV, ABS, LRS, BV, GL,

Protection IP 23 / IP 44 / IP54 / IP55

Isulation class 155 (F)

Cooling IC 01 / IC 31 / IC 81W

2015



SIGENTICS HV & LV1DB series

0

2

4

6

8

10


Output range

50 Hz60 Hz

1DB series








2015



SIGENTICS HV1DK series

0

5

10

15

20

25


Output range

50 Hz60 Hz

1DK series








2015



SIGENTICS HV1DU series

0

5

10

15

20

25


Output range

50 Hz60 Hz

1DU series

Frame size SHU800 – SH1340






Cooling IC 01 / IC 31 / IC 81W / IC 616

2015



ApplicationSynchronous and asynchronous motors

1DV – synchronous 1TV – asynchronous ARK – slip ring asynchronous

1TC – verticalasynchronous

2015



A – MODYN1DV (synchronous)

1DV series


Efficiency up to 98,5%

Voltage 4 160V – 13 800V

Protection IPW 24 / IP 54 / IP 55


Cooling IC 01 / IC 81W

0

5

10

15

20

4 pole 6 pole 8 pole 10 pole 12 pole 14 pole 16 pole

Output range

50 Hz 60 Hz

2015



A – MODYN1TV (asynchronous)

1TV series



Voltage 4 160V – 13 800V

Protection IPW 24 / IP 54 / IP 55


Cooling IC 01 / IC 81W

0

5

10

15

20

4 pole 6 pole 8 pole 10 pole 12 pole 14 pole 16 pole

Output range

50 Hz 60 Hz

2015



A – MODYN1TV (asynchronous) - vertical

1TV series


Voltage 10 000V (50Hz); 13 200V (60Hz)

Protection IP 23 / IP 54 / IP 55


Cooling IC 01 / IC 81W / IC611 / IC616

0

2

4

6

8

10


Output range

50 Hz 60 Hz

2015



R – MODYN Rolling mill motor

1TQ; 1DQ series


Power 500 -7500 kW

Torque up to 150 kNm

Voltage Designed for converter operation

Protection IP 44 / IP 54


Cooling IC 86W

Customer BenefitsOptimal adaptation to the torque and speed requirements of therolling process

Optional overload capability up to 275% of the rated torque: minimum speed changes even at maximum load changes Short reversing times for high throughput, high control quality in the drive trainSlipring excitation. Constant tension over the complete speedrange, outstanding control dynamic performance securesconsistently high quality of the rolled material

2015



Slip ring motorsARK

ARK series




Protection IP 55


Cooling IC 511

0

1

2

3

4


Output range

50 Hz 60 Hz

2015



Thank you for your attention

Siemens Electric Machines s.r.o.

Sales departmentPD LD AP MG MF-DSV S

Drásov 126

664 24 Drásov

Czech Republic

www.siemens.cz/semd

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