siemens barcelona v94.2.pdf

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  • Power Generation 1 Collected by: BEHTA MIRJANY, STC. Co.

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    SIEMENS Heavy Duty GT Product Line

    50 Hz Applications

    60 Hz ApplicationsW501F 198 MW

    V94.2 163 MWV94.3A 278 MW V64.3A 67 MWV94.2A 188 MW

    W501D5A 121 MWW501G 266MW V84.2 110 MW

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion

    50 Hz, 60 Hz

    Power Generation 2Collected by: BEHTA MIRJANY, STC. Co.

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    xxxxxxxxxx

    xxxxxxxxxxxx

    xxxxxxxxxxxxx

    xxx

    xxx

    Proven Design Features

    Gas Turbine Design V94.2,V84.2

    z 17 /16 stage compressor(one rowadjustable inlet guide vane, fast acting for grid frequency stabilization)

    z Two large external silo-type combustors. 2x8/2x6 hybrid burners for50/60 Hz

    z Weld design for hot gas casingsz 4 stage turbinez Built disc-type rotor with radial Hirth-serrations and one central tie rod.

    z Two bearings onlyz Cold end drivez Axial exhaust for Ease of GUD-CC Fast Starting Capability

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion

  • Power Generation 3Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    Flame tube lined with easily replaceable ceramic tiles

    Walk-in combustion chamberdesign enables minor inspectionwithout cover lift

    Hybrid burners in premix mode for Dry Low NOx and Low CO Emissions (natural gas & fuel oil)

    Diffusion burners for special fuels (ash forming fuel oil, low btu gas) with water or steam injection

    Turbine Blading benefits from highly uniform hot-gas temperature distribution and no direct flame radiation

    Silo Type Combustor Design V94.2,V84.2

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion

    Power Generation 4Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    Technology Downloads from W- / V- Frames for W- / V- Frames

    Tech

    nolo

    gy

    Time

    Techno

    logyDow

    nload

    V93

    V94.2,V84.2

    Vx4.3

    Latest W- /V-Frames

    Next GenerationTechnologiesModernizations

    Download latest technologies to existing mature fleet to address market drivers: Performance Emissions Availability / Reliability

    Higher TT1 Advanced - materials- coatings- cooling

    Advanced compressortechnology

    501F

    W501B-B4

    W501D-D4

    W501D5W251B12

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion

  • Power Generation 5Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    Development Roadmap for V94.2

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion

    Year of Introduction

    Bas

    e Lo

    adPe

    rfor

    man

    ce

    Basis VX4.2(3)

    TT1+

    Future upgrade

    CMF+

    performance optimized for33MAC (TT1=1075C)

    Option: availability optimized41MAC (TT1=1060C)

  • Power Generation 7Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion

    40,00

    42,00

    44,00

    46,00

    48,00

    50,00

    52,00

    54,00

    320 340 360 380 400 420 440 460 480 500 520

    CC Power Output, MW

    CC

    Effi

    cien

    cy, %

    V94.2 (3)

    V94.2 (4)

    V94.2 (6)V94.2 (2)

    V94.2 (1)

    Conditions: -@ ISO conditions, CC Net Power Output and Efficiency, - 2 on 1 CC configuration, 10/35 mbar pressure losses, methane firing, condenser vaccuum 50mbar- dual pressure, no reheat

    Thermodynamic Performance Evolution V94.2 Combined Cycle (GUD) Operation

    Power Generation 8Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    Extension of Maintenance Intervals V94.2 / 84.2

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion

    0,000

    5,000

    10,000

    15,000

    20,000

    25,000

    30,000

    35,000

    40,000

    45,000

    50,000

    1 2 3

    Equi

    vale

    nt O

    pera

    ting

    Hou

    rs (E

    OH

    )

    1996 2001

  • Power Generation 9Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    Operating Results for V94.2, V84.2 Fleet

    Total V-frame fleet : > 400 units installed

    V94.2: > 160 units installed

    V84.2: 80 units installed

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion } VX4.2 > 240 units installed

    FleetStatus: February 2004

    No. of Starts

    Operating Hours

    (million hours)

    Equivalent Operating

    Hours (million hours)

    No. of Units included

    V94.2 76.045 4.82 7.33 126 (OEM)

    V84.2 58.077 1.44 2.47 74 (OEM)

    V94.2 0.53 (May 2003)31 (under Licence)

    Vx4.2 134.122 6.27 10.33 231

    Power Generation 10Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    Availability and Reliability average over 5 years operating period from 1/1999 to 12/2003

    Status: Feb. 2004

    V94.2 Fleet leading units

    Excellent Operating Results for V94.2 Fleet

    No. of Starts Operating Hours

    Equivalent Operating Hours

    >6900 at V94.0 Freimann/Munich since 1974

    with original rotor

    2962 at V94.2(3) Serdang/Malaysia since 1994

    >110,000 at V94.2

    Gersteinwerk/ Germany

    8 units V94.2 > 150,000

    2 units V94.2 > 200,000

    Availability V7 (average value)

    94.7% (29 units)

    Pasir Gudang (2 units) is Best in Fleet : 96.8%

    Reliability V3 (average value)

    99.7% (29 units)

    8 units reach 100.0%

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion

    V94.2 World Class in Reliability and Availability

  • Power Generation 11Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    About 300,000 OH Experience with Ash Forming Fuel Firing V94.2, V84.2

    ProductLine

    GT Design

    Roadmap

    Performance

    Maintenance

    OperatingResults

    Modern.Products

    TT1+/41MAC

    CMF+

    Uprates

    DLN

    WetC

    Conclusion AFF: Ash Forming Fuel (e.g. Blended Fuel Oil at Kot Addu)OH: Operating HoursEOH: Equivalent Operating Hours

    Plant name Frame V [ppm]TIT ISO

    [C]No. of Starts OH-Total OH-AFF EOH

    Operating Data, Status

    Rousch 11 V94.2 40 to 50 1010 371 17488 17488 34764 21. Feb 03

    Rousch 12 V94.2 40 to 50 1010 417 22975 22975 42292 21. Feb 03

    Kot Addu 1 V94.2 14 to 40 930 2289 73847 59599 194219 09. Feb 03

    Kot Addu 2 V94.2 14 to 40 930 2489 71088 49974 197218 09. Feb 03

    Kot Addu 13 V94.2 14 to 40970 to

    980 939 52670 35078 74118 14. Feb 03

    Kot Addu 14 V94.2 14 to 40 970 to 980

    959 51113 34041 69244 14. Feb 03

    Valadolid, 2 units

    V84.2 up to 300 80000 later converted to natural gas

    Total 289181 299155 611855

    about

    Power Generation 12Bohrenkmper/ Reiermann / Hhne / Lingner

    Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15

    Operation Data for Syngas & Steel-Making Recovery-Gas Plants, V94.2 and V94.2K

    Plant name, (Location)

    FrameNet

    Plant Output

    Main FeaturesStart-Up

    on Syngas

    OH-Total

    OH Syngas

    EOHOperat. Data, Status

    Nuon Power (Buggenum

    Netherlands)V94.2 253 MW

    CC Plant with integrated

    SHELL coal gasification

    1994 / 95 70000 56000 85700 03/2004

    ISAB Energy (Priolo

    Gargallo, Italy)

    V94.2K (2 Uts.)

    521 MWCC Plant with TEXACO oil gasification

    1999>62000

    both Units

    >59000 both Units

    >71000 08/2003

    Elettra GLT (Servola,

    Italy)V94.2K 180 MW

    CC Plant with steel-making recovery gas

    2000 >24000 >23000 10/2003

    EniPower (Sannazzaro,

    Italy)V94.2K 250 MW

    CC Plant with SHELL oil

    gasification2005 04/2004

    > 138000Total OH on Syngas

    OH: Operating HoursEOH: Equivalent Operating Hours

    V94.2K = V94.2 with modified compressor (17 stages

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