shs14000 / shs14000r generator parts manual - surge · pdf fileshs14000 series rev.a3.parts...

Surge-Master by EMB Mfg.

Rev A # 210417SHS14000 Series Rev.A3.Parts Manual.110316

Refer to the operators manual for safe operation and maintenance

EMB Manufacturing Inc.4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146www.surgemaster.ca

BY EMB MFG

SHS14000 / SHS14000RGenerator Parts Manual

Starting with S/N’sSHS14000 - 143001

SHS14000R - 144001

Surge-Master by EMB Mfg.SHS14000 Series Rev.A3.Parts Manual.110316

Rev # 201015 of 12 For threaded parts installation, refer to the torque charts in this manual.

Foreword

Surge-Master has prepared this parts manual to assist customers in ordering quality OEM replacement parts.

Proper and regular service and replacing old, worn or broken parts with the correct OEM parts are essential to prolonging the life of your Surge-Master product. Please refer to this manual before ordering any replacement parts.

All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact Surge-Master for information.

Surge-Master reserves the right to alter specifications on their products at any time.

Reproduction of this parts manual of any kind is prohibited without prior written permission from Surge-Master.

For parts and information please contact your dealer. If your dealer is no longer available please go to our website: http://www.surgemaster.ca and click on ”PARTS INFORMATION”.



Table of ContentsBolt Torque.................................................................. 4SHS14000 / SHS14000R Main Assembly ................... 5Engine / Generator Assembly .................................. 6Frame Assembly ........................................................ 7Electrical Panel Assembly ........................................ 8Fuel Tank Assembly & Fuel Lines .............................. 9Wiring Diagram ........................................................ 10Label Layout ............................................................. 11Accessories .............................................................. 12

1 Drive End Bracket 03917001432 Fan 03920000333 Rear Bearing 6205-2RS 03903025114 Diode D2/125 25A 99103560505 Varistor 99103840056 Capacitor # :see list below

GECAP31MF Capacitor, 31.5 MFZGECAP40MF 40 MF CAPACITORGECAP14MF Capacitor, 14 MFZGECAP20MF Capacitor, 20uF

Alternator: Mecc Alte Inc. S20F-P200

Below are alternator parts available from EMB Mfg, Inc.For other parts and maintenance or repair information please refer to the

Mecc Alte alternator manual that shipped with the generator.

Find the value of the capacitor in your alternator, and match it to the

list shown.

Exercise extreme caution when working

with exposed wiring of the alternator,

be aware that high voltage discharge

of the capacitor is a danger.

Alternator maintenance should be performed by trained personnel only.



1/4" 8 6 12 9 17 125/16" 13 10 25 19 36 273/8" 27 20 45 33 63 457/16" 41 30 72 53 100 751/2" 61 45 110 80 155 1159/16" 95 60 155 115 220 1655/8" 128 95 215 160 305 2203/4" 225 165 390 290 540 4007/8" 230 170 570 420 880 6501" 345 225 850 630 1320 970

Bolt Torque*

SAE 2 (N.m) (lb-ft)

SAE 5 (N.m) (lb-ft)

SAE 8 (N.m) (lb-ft)

Bolt Diamter

"A"

ENGLISH TORQUE SPECIFICATIONS

M3 0.5 0.4 1.8 1.3M4 3 2.2 4.5 3.3M5 6 4 9 7M6 10 7 15 11M8 25 18 35 26

M10 50 37 70 52M12 90 66 125 92M14 140 103 200 148M16 225 166 310 229M20 435 321 610 450M24 750 553 1050 774M30 1495 1103 2100 1550M36 2600 1917 3675 2710

BoltDiameter

"A"

Bolt Torque*8.8

(N.m) (lb-ft)10.9

(N.m) (lb-ft)

METRIC TORQUE SPECIFICATIONS

CHECKING BOLT TORQUE

The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.

Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

* Torque value for bolts and capscrews are identified by their head markings.

Bolt Torque



SHS

1400

0 M

ain

Ass

embl

y

See E

ngine

/ Ge

nera

tor

Detai

l

6

8

7

See F

uel T

ank

Ass'y

Deta

il

135

14Batte

ries a

re no

t inclu

ded

with

gene

rator

s but

are

avail

able

for or

der.

See

your

deale

r for

detai

ls.

22

25

2418

23

13

1619

12

See C

ontro

l Pan

el As

s'y

26

15

2120

2

9

31

11 413

10

20

17Se

e Eng

ine /

Gene

rator

De

tail

6

8

7

See F

uel T

ank

Ass'y

Deta

il

135

14Batte

ries a

re no

t inclu

ded

with

gene

rator

s but

are

avail

able

for or

der.

See

your

deale

r for

detai

ls.

22

25

2418

23

13

1619

12

See C

ontro

l Pan

el As

s'y

26

15

2120

2

9

31

11 413

10

20

17

BOM

IDPa

rt No

.De

scrip

tion

Qty

140

66A8

02As

semb

ly, H

ome S

eries

Pan

el1

240

67A8

03Fu

el Ta

nk A

ssem

bly1

340

67L8

171-

5/16"

Offs

et Ge

n Plat

e1

440

67L8

24En

gine M

ount

Plate

15

4067

L832

Batte

ry St

rap

16

4067

W80

5Sk

yhan

ger W

eldme

nt1

7Z4

7173

Hond

a GX6

90RH

VE2,

Tape

r x R

ope

18

Z654

13Al

terna

tor, 1

4.4kV

A1

9Z7

1412

Hex B

olt, 7

/16NC

x 1-

1/4"

110

Z714

20He

x Bolt

, 7/16

NC x

2"2

11Z7

2241

Hex L

ock N

ut, 7/

16NC

212

Z725

03Se

rrated

Flan

ge Lo

cknu

t, #10

NF2

13Z7

2521

Serra

ted F

lange

Lock

nut, 5

/16NC

914

Z729

21W

ing N

ut, 1/

4NC

215

Z729

56Ri

vet N

ut, 5/

16NC

x 15

014

16Z7

3432

Int -

Ext T

ooth

Was

her,

#10

217

Z767

11Se

lf-tap

ping S

crew,

#10 x

1/2"

418

Z783

01Ma

chine

Scre

w, 1/

4NC

x 3/4"

219

Z783

03Ma

chine

Scre

w, #1

0NF

x 1/2"

220

Z783

19Ma

chine

Scre

w, 5/

16NC

x 3/4

" Loc

king

1521

Z799

33Iso

lator

, 1-9

/16" D

ia x 1

" x 5/

16NC

422

Z932

01Ba

ttery,

250C

CA1

23Z9

3208

Batte

ry Ca

ble, N

egati

ve x

20"

124

Z932

09Ba

ttery

Cable

, Pos

itive x

20"

125

Z934

03Ga

rden

Tra

ctor T

ermi

nal P

rotec

tor -

Red

126

Z662

13

Gene

rator

Con

trol, A

uto-Id

le - S

HS14

000

1Z6

6216

Gene

rator

Con

trol, A

VR/A

I HP

- SHS

1400

0R1



Engi

ne /

Alte

rnat

or A

ssem

bly

37Mo

unt a

nd B

olts f

or

WHS

1400

0R O

nly30

36

Refer

to ca

pacit

or ch

art

at fro

nt of

manu

al

4032

3933

41

42 31

43

35

38

Gask

et inc

luded

wi

th mu

ffler

34

37Mo

unt a

nd B

olts f

or

SHS1

4000

R On

ly30

36

Refer

to ca

pacit

or ch

art

at fro

nt of

manu

al

4032

3933

41

42 31

43

35

38

Gask

et inc

luded

wi

th mu

ffler

34

BOM

IDPa

rt No

.De

scrip

tion

Qty

3040

67L8

34Mo

unt, 1

4kW

AVR

Cap

acito

rs - M

ount

for S

HS14

000R

Only

131

4067

L838

Actua

tor A

rm -

Gove

rnor

132

4067

L839

Solen

oid M

ount

Brac

ket

133

4067

L840

Solen

oid M

ount

Brac

ket

138

Z471

73Ho

nda G

X690

RHVE

2, Ta

per x

Rop

e1

34Z4

7913

After

marke

t Muff

ler, G

X630

/690 (

Filter

Side

)1

37Z6

5413

Alter

nator

, 14.4

kVA

135

Z656

04So

lenoid

, 10.3

lb ho

lding

force

139

Z725

03Se

rrated

Flan

ge Lo

cknu

t, #10

NF2

36Z7

6102

Serra

ted F

lange

Bolt

, 10-

32 x

1/2" -

SHS

1400

0R O

nly40

Z771

50He

x Bolt

, M8x

1.25 x

20mm

241

Z773

52DI

N 12

5 Was

her,

M82

42Z7

8303

Mach

ine S

crew,

#10N

F x 1

/2"43

Z793

08Do

me H

ead R

ivet, 1

/8" x

3125

2 2 2Alte

rnat

or:

Mec

c A

lte In

c. S

20F-

P200

See

parts

cha

rt pa

ge 3

For m

aint

enan

ce o

r rep

air i

nfor

mat

ion

plea

se re

fer t

o th

e M

ecc

Alte

alte

rnat

or

man

ual th

at sh

ippe

d w

ith th

e ge

nera

tor.

Engi

ne:

Hon

da G

X690

RHVE

2, Ta

per x

Rop

e Fo

r mai

nten

ance

or r

epai

r inf

orm

atio

n pl

ease

refe

r to

the

Hond

a En

gine

man

ual

that

ship

ped

with

the

gene

rato

r.



60

5154

52

59

64

58

63 62 616556 53 57

5550

53

60

5154

52

59

64

58

63 62 616556 53 57

5550

53

BOM

IDPa

rt No

.De

scrip

tion

Qty

50Z7

3223

Thick

Was

her,

5/16 x

0.12

5"2

5140

67W

806

Weld

ment,

Han

dle Lg

.1

52Z1

9909

Rubb

er B

umpe

r, 7/1

6" x

1"2

53Z7

3122

SAE

Was

her,

5/16"

454

Z712

17He

x Bolt

, 5/16

NC x

1-3/4

"2

55Z6

2823

Rubb

er G

romm

et, 5/

8" x

1/8"

156

Z343

03Sp

ring P

lunge

r, 1/2

" Pre

ss x

1.1" x

18 lb

s2

57Z7

2221

Hex L

ock N

ut, 5/

16NC

258

4067

W80

1Ge

nera

tor S

tanda

rd Lg

-Fra

me1

5940

67W

803

Axle

Weld

ment

160

Z123

01Co

tter P

in, 3/

32" x

3/4"

261

4067

L807

Leg,

Lg F

rame

RH

162

4067

L807

HLe

g, Lg

Fra

me LH

163

Z725

21Se

rrated

Flan

ge Lo

cknu

t, 5/16

NC8

64Z9

1315

4.00-

6 NHS

2PR

265

Z783

19Ma

chine

Scre

w, 5/

16NC

x 3/4

" Loc

king

8

Fram

e A

ssem

bly



79

71

7880

77

76

73

75

92

74

8486

72

94

8987

70

82

8188

90

8583

93

9191

90

90

79

71

7880

77

76

73

75

92

74

8486

72

94

8987

70

82

8188

90

8583

93

9191

90

90

BOM

IDPa

rt No

.De

scrip

tion

Qty

7040

66L8

04Pa

nel, H

ome S

eries

171

Z626

16Th

erma

l Bre

aker

, 15A

x TC

1 OL1

272

Z626

210

30A

- Dou

ble B

reak

er1

73Z6

2629

50A

- Dou

ble B

reak

er1

74Z6

2813

Plug

, #18

175

Z628

27Ca

ble G

land,

18-2

5mm

176

Z634

03Re

cepta

cle, L

14-3

0 x 30

A x 1

25/25

0V1

77Z6

3404

Rece

ptacle

, L5-

30 x

30A

x 125

V1

78Z6

3406

Rece

ptacle

, 5-2

0R x

20A

x 125

V2

79Z6

3409

Rece

ptacle

, 14-

50R

x 50A

x 12

5/250

V1

80Z6

3410

Rece

ptacle

, 6-5

0R x

50A

x 125

/250V

181

Z645

01Vo

ltmete

r, 0-

150V

182

Z661

12Ro

cker

Swi

tch, 2

0A S

PST

1

BOM

IDPa

rt No

.De

scrip

tion

Qty

83Z7

2111

Hex N

ut, 1/

4NC

184

Z725

02Se

rrated

Flan

ge Lo

cknu

t, #10

NC2

85Z7

2511

Serra

ted F

lange

Lock

nut, 1

/4NC

186

Z727

51Ma

chine

Nut,

#10N

C2

87Z7

3431

Int -

Ext T

ooth

Was

her,

1/4"

188

Z734

32Int

- Ex

t Too

th W

ashe

r, #1

04

89Z7

6114

Flang

e Bolt

, 1/4N

C x 1

"1

90Z7

6711

Self-t

appin

g Scre

w, #1

0 x 1/

2"4

91Z7

8304

Mach

ine S

crew,

#6NC

x 3/8

"12

92Z7

8305

Mach

ine S

crew,

#10N

C x 3

/4"2

93Z7

8320

SEMS

Scre

w, #6

NC x

1/4" x

Exte

rnal

Tooth

8

Z948

2312

-14k

W A

VR C

ontro

l Pan

el De

cal -

SHS1

4000

R1

94Z9

4814

12-1

4kW

Con

trol P

anel

Deca

l - SH

S140

001Se

e wirin

g diag

rams

for

wi

ring h

arne

ss pa

rts nu

mber

s

Elec

trica

l Pan

el A

ssem

bly



107

108

111

109

112

104

105

103

110

111

106

102

101

100

107

108

111

109

112

104

105

103

110

111

106

102

101

100

BOM

IDPa

rt No

.De

scrip

tion

Qty

100

4067

F801

EPA

fuel li

ne 1/

4" ID

x 26

"1

101

4067

F802

EPA

fuel li

ne 1/

4" ID

x 18

.5"1

102

4067

F803

EPA

fuel li

ne 3/

8" ID

x 6"

110

340

67W

802

Fuel

Tank

Weld

ment

110

4Z7

6714

Self-t

appin

g Scre

w, #1

0 x 1/

2" O

val H

ead C

ounte

rsunk

- Bl

ack Z

inc2

105

Z931

08EP

A Ra

tchet

Fuel

Cap,

Unlea

ded F

uel x

Unv

ented

with

Teth

er1

106

Z931

10EP

A Re

mote

Vent,

HB0

41

107

Z931

11Ve

nt Gr

omme

t For

Z93

110

110

8Z9

3118

Fuel

Gaug

e, Ge

nera

tor1

109

Z933

07EP

A Fu

el Lin

e, 1/4

" x 3"

111

0Z9

3308

EPA

Carb

on C

anist

er, 1

200c

c1

111

Z933

20Fu

el Lin

e Clip

, 1/2"

OD

Hose

511

2Z9

3323

Fuel

Shut-

Off V

alve,

1/4" G

ener

ator

1

Fuel

Tank

Ass

embl

y &

Fuel

Lin

es



Wiri

ng D

iagr

am

Pan

elLE

D

QD

250

Z656

03S

olen

oid,

Red

arr

3014

2

Aut

o-Id

leS

olen

oid

30A

125V

L5-3

0ST

RP

500

ON

OFF

RIN

G#1

0

Z645

01V

oltm

eter

,0-1

50VR

ING

250

GFCI

Twist

wire

s to

geth

er w

hen

pass

ing

thro

ugh

sens

or

W B W B

ON

OFF

Line

Load

Z779

03Fl

ange

Hea

d,M

6x1.

0x

12m

m

Vie

wFa

cing

Pan

el

20A

125V

5-20

R

30A

125/

250V

L14-

30

Pop

out

Bre

aker

,15

A

4067

T800

12-1

4kW

Wiri

ngD

iag.

vsd

1105

15

Gro

und

toal

tern

ator

fram

e

#Z62

336

12-1

4kW

Gen

erat

orB

undl

e#Z

6234

012

-14k

WA

VR

Wire

Bun

dle

STR

P50

0

STR

P50

0ST

RP

500

SSP

#6

SSP

#6

Conn

ectio

n Ty

pe

Conn

ectio

n Id

entif

icat

ion

Size

s:#6 #8 #1

00.

156”

0.25

0”0.

313”

0.50

0”0.

750”

Conn

ectio

n Ty

pe

Conn

ectio

n Si

ze

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e/Fe

mal

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ed R

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ab

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FQD

PQD

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SPDE

RIN

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OK

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250

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dto

Fram

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aker

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itch

Alte

rnat

or(A

UX

)C

apac

itor

AV

RC

apac

itor

#25

Z623

36W

hite

Neu

trala

tele

ctric

alpa

nelh

ousi

ng

RIN

G#1

0

FQD

250

50A

125/

250V

14-5

0R50

A25

0V6-

50R

Wire

sP

rovi

ded

RIN

G#1

0

XY

Alte

rnat

or/E

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e RIN

G#1

014

mF

40m

F

40m

F20

mF

QD

250

Gro

und

atel

ectri

cal

pane

lhou

sing

RIN

G#1

0

#1Z6

2336

Bla

ck(Y

)

#9Z6

2336

Whi

te

#2Z6

2336

Bla

ck

#3Z6

2336

Bla

ck

#4Z6

2336

Bla

ck

#5Z6

2336

Bla

ck

#7Z6

2336

Bla

ck

#8Z6

2336

Bla

ck

#19

Z623

36B

lack

#20

Z623

36B

lack

#21

Z623

36B

lack

#26

Z623

36B

lack

#27

Z623

36B

lack

#28

Z623

36B

lack

#29

Z623

36B

lack

#10

Z623

36W

hite

#11

Z623

36W

hite

#13

Z623

36W

hite

#14

Z623

36W

hite

#22

Z623

36W

hite

#12

Z623

36W

hite

#15

Z623

36G

reen

#16

Z623

36G

reen

#17

Z623

36G

reen

#23

Z623

36G

reen

#24

Z623

36G

reen

#31

Z623

36G

reen

#32

Z623

36G

reen

#6Z6

2340

Blu

e

# 7Z6

2340

Whi

te

#1Z6

2340

Blu

e

#2Z6

2340

Blu

e

#3Z6

2340

Blu

e

#4Z6

2340

Bla

ck

#5Z6

2340

Bla

ck

#8Z6

2340

Bla

ck

#30

Z623

36B

lack

#6Z6

2336

Red

(X)

App

licab

lem

odel

son

ly

Gro

und

atel

ectri

cal

pane

lhou

sing

RIN

G#1

0

#18

Z623

36G

reen

1200

0–

42A

GFC

I–Z6

2668

Pla

in–

Z626

28

1400

0–

50A

GFC

I–Z6

2670

Pla

in–

Z626

29

Z662

16–

AV

RH

P/A

IZ6

6213

-AI

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Label Layout

Z94221Z94216Z94215

!

0°

NEVER use inside a home orgarage, EVEN IF doors and

windows are open.

N'employerJAMAIS dans lamaison ou dans des secteurs

partiellement inclus tels que desgarages, MÊME SI les portes et

les fenetres soient ouvertes.

Only use OUTSIDE and faraway from windows, doors,

and vents.

Employer seulemer DEHORSet loin de fenêtres, des porte

et des ventilateurs.

DANGER!Using a generator indoors CAN KILL YOU IN MINUTES. GeneratorExhaust contains carbon monoxide. This is a poison you cannot see

or smell.

L'utilisation d'un générateur à l'intérieur PEUT VOUS FAIRE MOURIREN MINUTES. L'échappement contient le monoxyde de carbone,

Ceci est un toxique que vous ne pouvez ni voir ni sentir.

Z94225Z94252

Z94222 Z94252

NEUTRAL BONDED TO FRAME NEUTRE RACCORDÉ AU BÂTI

120 V

AC

240 V

AC BREAKERDISJONCTEUR

IDLE CONTROLRALENTI AUTO

CIRCUIT BREAKERSINTERRUPTEUR

DE CIRCUIT

AC BREAKERDISJONCTEUR

PUSH TO RESETPRESSER POURRÉINITIALISER

Z94823

AVR

GOODOUT OF RANGEAUTO-IDLE

Z94823

Z94814 SHS14000

SHS14000R

Z94440

Z94440

Z946515

Z946514

Z94221Z94216Z94215

!

0°

NEVER use inside a home orgarage, EVEN IF doors and

windows are open.

N'employerJAMAIS dans lamaison ou dans des secteurs

partiellement inclus tels que desgarages, MÊME SI les portes et

les fenetres soient ouvertes.

Only use OUTSIDE and faraway from windows, doors,

and vents.

Employer seulemer DEHORSet loin de fenêtres, des porte

et des ventilateurs.

DANGER!Using a generator indoors CAN KILL YOU IN MINUTES. GeneratorExhaust contains carbon monoxide. This is a poison you cannot see

or smell.

L'utilisation d'un générateur à l'intérieur PEUT VOUS FAIRE MOURIREN MINUTES. L'échappement contient le monoxyde de carbone,

Ceci est un toxique que vous ne pouvez ni voir ni sentir.

Z94225Z94252

Z94222 Z94252

Z94440

Z94440 Z946515

Z946514

Z946320

Z946321

Z946309

Z946520

Z946522

Z946523



Accessories

Call your dealer for pricing and availability

#Z93201 U1 250CCA Lawn & Garden Battery

The perfect battery to reliably get your generator started.

#Z93201

Available as a download atwww.surgemaster.ca

Availalbe in three sizes. G20211 • 10’ Power CordG20212 • 20’ Power CordG20213 • 25’ Power Cord

Generator Extention cord, the right length and size, to make the most of your generator. • Heavy Duty SJTW Cable • -40° cold weather jacket• Nema L14-30P 30a 125/250v Plug• Nema L14-30R 30a 125/250v Connector• Water & Flame Resistant• UL, OSHA compliant

#G20211

#Z97095 GENERATOR OPERATOR’S MANUAL

shs14000 / shs14000r generator parts manual - surge · pdf fileshs14000 series rev.a3.parts...

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