/ Phone : EPABX 01462228101-6Toll Free : 1800 1806003/6004Fax: 01462 228117 1228119E-Mail: shreebwr@shreecementltd.comWebsite : www.shreecement.rn

,..,0 YQo~ ~..,,,s'~

SHREE CEMENT LTD 01"'III"· .~ ..[ARegd. Office & Works . "il-t .~,. oJ ;r:I>'"

BANGUR NAGAR, POST BOX NO.33, BEAWAR 305 901 RAJASTHAN INDIA 66S 'Is A, , .

SCLlBWRJENV/9/2016-171 Date: 24109/2016

The Member SecretaryRajasthan Pollution Control Board4, Institutional Area, Jhalana Doongri RoadJAIPUR (Rajasthan)

File No. C-105

Sub: - Environmental Statement of Cement Unit-Il of Mis Shree Cement Ltd., Village-Andheri Deori, Tehsil-Masuda, District-Ajmer (Raj) for the period of April,2015 to March, 2016.

Ret- Existing consent to operate letter no. F (Tech) AJMER (BEAWAR)/4 (1)2008-2009/5830-5832 Dated 16/10/2014.

Dear Sir,

Kindly referred to above subject matter and reference letter. In this regards, we aresubmitting herewith the Environmental Statement of Cement Unit- II.

This is for your kind information please.

Thanking you,Yours faithfully,For Shree Cement Ltd., Beawar

@~U~(Rakesh Bhargava)Vice President (Environment)

Copy to:1) The In-Charge (Regional Office), Rajasthan State Pollution Control Board, RIICO

Industrial Area, Phase-III, Madangunj, Kishangarh (Raj.).

2) The Chief Conservator of Forest (C), Ministry of Environment &Forest,Regional Office (Central Region), Kendriya Bhavan, 5th Floor,Sector 'H'Aliganj,Lucknow (U.P.),

JAIPUR OFFICE: SB-187. Opp. Rajasthan University. JLN Marg. Jaipur 302 015Phone: 01416611200.6611204. Fax: 01416611219

NEW DELHI OFFICE: 122-123. Hans Bhawan. 1. Bahadurshah Zafar Marg. New Delhi 110002Phone: 011 23370828,23379218,23370776, Fax: 011 23370499

CORP.OFFICE: 21, Strand Road, Kolkata 700 001, Phone: 03322309601-4, Fax: 03322434226

-

ENVIRONMENTAI_! ..STt\'J'I~MENTFORM - V

MIs SHREE CEMENT LIMITED UNIT-II,nEA WAR (RA!JASTIIAll

(APRLL 2015 '1'Q_1\1/\lIe I I 201m

I~J\Irt' - j\

----_ .... _- --1. Name ami address or t h« U\\" 111' r /

Occupier of the Iudustry operat ion\I.~. Sluce Cement Limited

or processihlllgul' NagarPost Box No. 33HI,;i\ \VAR - 305 901

_ ., I~isl L~:Ajmer (Rajasthan)I{c'd Category

f---+------ -Industry CategoryPrimary (8.'I'.C. Code)SecondaD~ (S.'l'.C:....9qde)_. _ _Production Capacity SCL Unil-I J ;-),-,00 'l'PD Clinker

_______ -1 7~00 TPD CementYear of Establishment ID97 j

f-o-- .--+-n-a-t-e-o-r-L-h e-Ias-l E-~'l-W ire n me n ta 1 - :;;II~)/~ () 1s'--- __ J..._A_u_:_cl_c.:cil Report submitted ... _ _

2.

3.

P..\ It'J:'- I~

WATI~R AND RAW MATEi{J/\ I!.CONSUMPTION

(1) WATER CONSUMPT10N:

Process :-.I.A. (A:-. plant. is based on dry Process technology)

Cooling and dustSuppression

J 28280 1\I~

Domestic 2:~~J'i;)G 1\L (('Inu 111011 101' cement plant, power plant,1111 I"'" ,I\: colony).

Name ofProducL r, Process \\'aLel' ('Ol1Sllll'IJlIUII per Unit, of Product Output

D~;'ing CUlTont Financial Ye::.]

0.194 KLIM'f of Cement

------10.114 KLfMT of Clinker

Dur-ing Proviou-. 1"il1nlH'i:t1Yea]r- - ------

0.12:') T\L!i\ [1' 0[' Ce mcutOPC andPPCCement

I----------y----- -Clinker 0.096 KL/1\-[1' 1)1' eli Ilk, r

.1-. _ __l. JPage 201' 12

(II) RAW MATEI{V\L

-Name of Ru« l\ 1;1(,('1'

l. Limestone -2. Lateritellron Ore -3. Slag/ sludge

I: 4. Sweetener/ lIG Lime,

I:Fly Ash/Sand

I'II 5. Gypsum

6. Fly Ash7. Coal/PeL coke --8. Bed Ash9.Marble ShIlT)10.Alternate fuel II z.

(III) POWERCONSU

During Previous jt'i 1

7~.98

(IV) TOTAL CLINKI·~I{

During Previous Fi:

1f52GGIG

(V) TOTAL CEMENT PI

IDuring Previollgil

11774<17

QONSUMP'I'IOt\:

;\all'( or1)1'0<1ucL

Inl

:5LOne/

__ l_

-

Consumpt ion or ]{nw Material PerUnit ofOutput (Cement)

-l Juring Previous During CurrentFi nancial Year Financial Year

l.032 1.8700.015 0.009-

- 0.005 0.015

0.000 0.000

- -0.033 0.043-0.225 0.022-- .

0.065 0.076-0.000 0.000

0.007j- 0.0001

0.017---0.00004

MPTION (KWH/']' 01" CI';MI'~NT):

Irancial Year

_!>!i()I)U<;'I']Oj (]\lI'I'):

rancial Year

~ODUCTION (Mrl~:

--- -l-iancial Year-- ..-- - 1--- -

During Current Financial Year

88.95

lhu-ing Current Financial Year

1127887

-------------------------~During Current Financial 1'=-'e::..:a=r_

660303

J~j\){'I' - ('D1SClJARCgn TO ENVIR()NMI~~'I'!\h/ lJNIT OFOUTPUT

Pollutants quantity ofPollutantsDischarged(Mass/Day)

Water(a)

(b) _-'-- __ Air

-Conccnt r.u ion 01'

Poll ut ants ill lJischarge(.vLas"l\' <lIlt!')

Percentage of variation[rom prescribed

standard with reasons

As the p1.II\1 is being operated on dry processtechnology, Ill) liquid effluent is generated fromthe cement. plant process,

Donu-stic wust« water generated [rom residentialcolony and olfico toilets is treated in STP and(.reatetl w.n.o r is used in plantation activities,'l'otul qu.uu it \' o l' I ro<1 ted domestic waste water

Idu I') ng t.h« \'1 (I)' :W I:)'~016 was 108664 KL,f{eclid('Jll.inl {',lion,\! is common [or Shree CementLim iLed 11IIiLl & l l, Mines, Power plants.Analysis H(II)()I'I of'S'I'P treated water is attachedas Aunexuro-IV-- --Please refer Annexure - I & II--~~~ -~~~--------------~

Page 4 of 12

PART - J)

HAZARDOUS WJ\ST~(As specified under Hazardous Wastes (Management, Ilandling & Transboundary

Movement) Rules amended up to 20 I0)

Hazard-ous

~asteFrom

Process

(b) FromPollutionControlFacilities

Total QUHlllll,) (LLrsJ---- - ---- --.,- --During Current Financial Year During Current Financial Year

_ t-\pl'il,20 14 to March.zu 15 April,20J 5 La M~rch,2016_' __Common Authorization [or Hazardous \\ (Isle management, and handling101'UnitI & II. D.G. S(~IS, Power p la nt s und Mines.

'l'otul q UBn t.ity g« I1cnd c-d f("o)l1April-2014 to MHrch-:2015 7~)70Ltrs.Old stock =-= 2200 Lt.rs.

Tot a] quantity generated fromf\pril-20l5 to March-2016 =11880LLr8.

Total used oilreceived =-= J l) 170 Lt ni Old stock =-= 1770 Ltrs.ToLal used oil received = 13650 Lti

'I'olnl Disposal > 8LIOO LLn·,. Balance quanti ty= 1770 Lt no; Total Disposal = 6720 Ltrs

Balance quantity= 6930 Ltrs

N.A.N.A.

'I'olal Quantity J

I-D-:;:;l'int~ 1)1'('vi'()~~S During Current I

__ I _.Fi n~J1cinl Year Financial YearFrom Process :.J it Nil

-'- -From Pollution Coni 1'01 Dust c(JII8<'i0d in the ESP's, Bag HousesFaci8y . 1 and Bag IJ,ltcl'l:) are rec clod to the s stem. -I

1) Quantity rejected or re-'1' d 'I' L' 100°'(1 100%

ULl lZC wu nm L118 unit2) Solid :\il Nil

I--- --------.:3L Dl::--po::-;('(L _ _ , iI -:\il

I- (a)(b)

(c)

Page 5 oj' 12

Please specify the characterization (ill terms of composition and quantum) of'hazardous as well as solid \\',,'.:If'S and indicate dll"posal practice adopted (or both thecategories of' \v<:lsles:

Ba ttel'V \i\l as to s:

As specified under Battcrrcs ~~lanug(,ll.Vllt and l laudling) Amendment Rules, 2010,we have purcha~ed followi ng new ba t.tciu-s of dill,' rent categories,

Number of new batteries of' cfiffercnL ('nL;gOl'll'S I During Current Financial Yearpurchased from the mn n uiac-Lurr-r / importer I Apl'il,2015 to March,2016dealer or any ot her agency,

Common ('01' U uit I. & Tl , Power plants, D.G. S('ts, Synthetic Gypsum plant & MinCHCategory: -- No of I Approximate

Weight(In Tons)Batteries

(i) Automotivea) Four wheeler

-_ ... t---15 1.568

b) Two wheeler Nil NilI-- ---(ii) Industrial --I--a) UPS 17G 1.528b) Motive Power

-- --_ ..

:38 1.235c) Stand -by 67 1.295(iii) 0thers

---Nil Nil jTotal ;326 Nos. -I 5.626 MT

INumber of usetl batteries 0(' diirel'('nt -utegoi i{ '" Isent to manufucturer/doa 1(' I'/i mportcr/n-gistor«. Irecycler/or any other agency

During Current Financial YearApl'il,2015 to lVlarch,2016

tR9~ INil Nil

.. _. -----~-_-- -

G28 5.02-- - --.-J 3 0.728

Common for Unit 1 & Il. Power plants. D.O. Sd,.,. S\ nthetic Gypsum plant & MinesCategory: - - N f ~pprOXimate

00. WeightHauerics ([ 'I' )11 ons- - -

(i)

__15_1 _ _ __ 1..:..:,6:..::2:..::6_-

1Njl Nil=1~~)1.:111_ 1048 Nos. ---,-_16.3:3 NIT

Used battery scrap was sent to CPC~ aut horrzr-c] I' '(;\'(;1(->1'

Page 6 or 12

Hazardous \\' asll's

Cement manufavt urinu 1",1)(\..,('(\ on "Ur . l)t'()(\·, . l'\u Hazardous wust« is generatedfrom the process oxccp! used oil which i~ sold (Jill to 1 he CPCB authorized recycler.

Bio'lVIedical Wasles:

Bio-medical waste gene-rated common 101' Unit r & II. Power plants, D.G. Sets,Synthetic (Iypsum plant & 1\lines duri na curreut Iin-mcial year April, 2015 LO March,~O L6 under the 13io-i\h"dical Waste' (Mnuagcmo u & Handling) Rules 1998, are asfollows.

,_Bio:_1Y1.~dical V{.a,.st.c,~~~antiti: (Kg) as pCI' Colour Codin

Red BILlc [YellOW Black. __~9~t:3& (j) !CaL I[ & 7)_ (Cat 1 & 2~ (Cat 5,9,10) -l

April~gg.l_5toMat'ch,2016 1_ :lll ~:'~ _. _151 _, ~3~

Above mentioned waste has been SPill to S'l'e:-, Promoter. CBWTF Bio MedicalTreatment Facility, .laipur Bye Pat's Road, Ajmcr (Raj.) for disposal.

E·WASTE

1-From ProcessFrom Pollution COli! 1'01 FacilityOthers I

Total QuantityDuring PI'V\ ious l- During Current

_l"ilHllwit.1 Y\~;lI:___-I_fglancial Year(Tonne)1\11 Nil

-Nil __ L _";:;"N-'i'-l ----.

1.8,~ l_ N...:..;i:,:;.l _j

Solid Wastes: . :\ ..\.

Page 701' 12

PART - G

IMPACT OF TUE POLLUTlON CONTROL M 14;6.~UIn;s ON CONSERVATION OFNATURAL RgSOURCES AND CONSEqUI4;l'\'I'LY ON THE COST OF

PRODUCTIQ,-

MIs Shree Cement, Limited is being operated 011 d ry process technology, which is costeffective and environmentally clean technology. TIl(' advantage of dry process is alsoin fuel economy. The stack emissions [rom the plant me controlled by equipment likeESPs and Bag Houses. Bag Filters have boe n i nstnl led at various material transferpoints to clean the process and arrest the Iugit iv« «nussious. The particulate mattercollected in the pollution ('0111..('01 cquip me nt i:-; 1'('(:,\"('1("« in process and neutralizingthe cost 0(' OP(~I'<lt JUII or pol lUI ion cont rol l'<luiplll<'llL,"; :111<1 hence 110 cost impact on thoproduction (;()~L.

To emphasis on conservation of the natural resources & to reduce the disposalproblems of the waste, total 5937.798 M'1' hnzurdous waste was co-processed duringApl'il,2015 to March,201G.

PART - 11

ADDITIONAL MEASURI~S I INVI4~s.:I'MI~NTS PROPOSAL14'ORENVIRONMENT PRO'l'EC'T10N INCLUDING

ABATEMENT OF POI),UTION

Green belt development and tree plan t at.ion i~ our ongoing process, Every year weare growing now II'CO plantation. Tn t ho ye ar 'Wl,)"I(), 1929 now trees have beenplanted, Up to l\lnl'l'h :W l(i lotal g)'eel1 '\),(',1 j,., ,<~,):, 11('('\"<11'(.' with around 221367 nos.of trees which 1:-; mound :,:) % green urea 01' t or.al pla nt and colony area (231.94-hectare),

Page 8 01' 12

PART -_l

1ANY O'l'IIEB PARTICULj.\I{S FOR IlVJ_J>ROV1NG TIlE QUALITY OF

I~~NVIRONMEl\}_'L

1. We have full-fledged Environme nl. Dopnrt.mo nt with three separate cells, onefor monitoring and onc for ma inu-na nce of pollution control equipment and onefor Green Belt development.

2. Monitoring or stack ermssion. ;1I11hielH all' norse and water quality is beingdone l'egularh',

3. Mai ntcua nce depaiune nt 1:5 doing 1'( gll];u' check iug and scheduledmaintenance of all the pollution ro nt.ro] devices.

4. Civil dept, is ta ki ng care 0(' l Iou-«: keopiuu and water supply department istaking care or OPCl'HLion of S'I'l),

5. Horticulture Dcpart.meut is tak iua can' of tree plantation and green beltdevelopment. N(·\\ tree plant ation l~ continuous.

Enclosing herewith following document»:

Annexure - IAnnexure - 11Annexure - J 11Annexure - 1\'

Stack Emisaion Level ReportAmbient Air qlln lity ReportNoise I,e\'(' I Hl'l)()l't'J'l'l'nlvd i)()l1l("'q l<' \:\'ns((' \ nu-r :\llHiYHis Report.

Page 9 of 12

Annexure-I AMBIENT AIR QUALITY (llgfM3) FOR PERIOD FROM APRIL 2015 TO MARCH 2016

LocationMonth Main GatePlant boundary towards 'illa,~. Plant boundary towards Power

Sara kana Plant

r-- -:-!_P!\12.5 I P'\110~2 _I_\OX 1~1.2.5 ~~; 802 '-N-O-X-+'----r 1'!\110.1802 NOx ~~; I P!\110 :

Apr.-If) ! 2!J • -l~) I s : 10 I 26 -lS 10 I 12 ~:~ ,n 161 8 2:)::)2

l '\la~'-] 5 I 2S T -Hi I ~ 7 HI- I 27 I -l9 r H [ 12 2G ..J 1 I 10 . 12 ~ G:3+- - -t. - - .....--

J un. -I:) I ~ 7 50 I;;:: .;: I 26 : 51 \ 10 I 9 2-.! .~:j 7 ~ 8 I 2R I 52

- I' ')r s» 10 I (\ ')'3 II 6 I 6 ~)- :-'l_I 'J_ :1 _. - , _ i .),

I 28 sa u I I0 -;--2~ Hi 7 j 6 29 .)1 9 8

I 'r I -'J ,. -,-0- 11 .,.., J - G I 6 I ')8 . - .., 8 I (I_, .)_ I _')', I I _ .J.) "

I 7 I 6 I 27 i

,JIlJ.·] 5

Aug.-15

Sep.r Li

I Oct. -15

:-\0\'. -15

rkc.·l:j

I -Jan.'lG I 2?-iI II Feb,'16 29

2G

.)--.

Residential Colony

51 - (j

52 -, '1

,I

50 [ s

! 51 r $)

1 "=--+ 10.) 1 I -

9

10 2.+ - 1 18

2G

27

28

1,

28 5:3 11 10

I 12I

10, .. ~ ')29 2ii Hl:)<)

.,(j - .J 10 p]' -I -r:11 'l (0 11

50

._ - - ;

I I ! .2 II '1.7 1)1 11 1 :3 2-1 ID H I 8 2$) 5:3 10 I H I

- - - - r---1 10 26 53 10 9 I 2:3 18 7

16 28 54 I

9 I H iII -

0 1 1 27 52 II 8 25 50 7 I 7 28 i'ia i 9 I 9I-

I 110 27 52 10 10 24 47 8 8 28 53 I 9 I 9-- I

51

50 1

50 9

Page 10 \11 12

I Mar. '16 ' aoI Average I 28

Annexure-l l (STACK I·~MISSION L1~VI~LPM (mg/Nm3) FROM APl{-15 TO MAR- 2016

CEMI';NT I__ __2!IILL _I

27

COAL vlILL-1 CLINKERCOOL1~R----

I{AW MILl.& KILN

so31:32::I:,

)

Month:i229 26---"--;!-~-----I----J: -~31 jJ

Apr.-l5--"-'-._-Ma~-liiJun."I5

Aug.-15 a:..I Sep. -15 34-~---

Oc~.-I5 32:-J"ov.-I5 :30-.Dec.-I5 28Jan.-IS 30Feb.-I6 28Mar.-16 29---Average 31--

30 31 --.-31 32-29 3330 32--~~------+----32 3129, :30 __ )81__ :~2__ I31 30 ~___ J

:H__ T-__:w-_-_-_-_-~I-L _:Hl _:wso -==.- I

Annexure-III (N01SI'; L,EVI·;!. (Lvq"dl3(A) I,'I,OM I\PH- J5 TO MAR- 2016

---I Location _-_1Plant boundary Plant bou ndary Residential MaiOGaJMonth towards village towards power Colony

Surakana p ln nl.

r-1);'-;; Time T~ighl--- - .-~~.. . ---I ----Day Night Day Night Day Night

I l'irnc 'rime Time Time Time Time ~ Time Ir-- --

Apr.-II) ';'0.2 1__5'. I7U.l :')1..2 53,4 41.6 71.2 52.6

I-1=--712 -- ~- ......May-15 51.9 ._is.:.1 50.:.~_ 52.4 a9.9 69.5 I 51.7---Jun."15 70,(; 19.8 65.8 ~9,9 so., 38.5 66.5 543 J----JuL-I5 I 68.1 i)O.G 66.S .')0. I 19.8 10.3 r 5L1

~- Aug.r l.f (j!.).;) !j().<I G;l./ .)(1.:) -18.8 .,)1.8

Sep.: 1.') OK./') :)().H ()li. J ·-)0,';' 52.2 I

Oct.-IS IjS 1 lllJ) n7.;) 111_;:' ::iLK

1'\0\,." 15

~ Gll'507 G7.1 ;)O.:{ 48.8 70.1 r 50.9

Dec."15 70.1 GO.8 6/,).2 ')0.5 118.3 50.1

J'an.-16 __ 68.9 50.7 ()!).2 00.2 47.8 50.3-.Feb."16 G!).I G().:~ 6S.S ·")0.-1 ~::\1ar.-16 7U i):U 10.:) ·')1.8 17.9 41.6 71..1 52.8

t Go.n -I tAverage (l!).? I G?H 50.? 19_3 41.4 69.6 5_!2_J- --

Jun.-15

Annexure-IV (8'1'1>'I'rnaterl WaleI' quality. FIWM APR-15 TO MAR- 2016

pH TSS (pplll)

I.:H 81.. - --tz:

_J = _ ~!1.357.277.:321.18 ._--7.0G 00i, J:l SG.... -- .1.:{7 00

Parameter ~ _MonthApr.·I!)Ma '-15 iI-----'~~_il-

Scp.-15 ----oa.ieNov.r l fDec.' J IiJan.-l6

Jul. -J 5Aug.-l5

7.~ti 787.23 78

~-

-_._-7.18 76---7.25 ~ 8tf.67----

COl) (p

S:!.(

so.

-

pm) OOD (ppm) Oil & Grease(ppm)

i 18.8 1.381 19.2 1.01-

18.6 1.05--I 17.8 1.11. -- 16.4

102 416.8 1 Of)15.6 I 0.96

) 15.2 1.02..-- - ---- ---- _.i 14.4 O.HB..- - - ------ _._----_.- -1 1'1.8 0.92._- - .__

19.4 1.32i 18.4 1.36:l 17.12 1.10 ._

i I(iO.i<i .87H.70.:'71-1 K'):U,'i:!. :..

7~.(7H.:l

Page 12 or 12