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  • 8/3/2019 Shape Magazine # 2 2011 - English

    1/24

    Shape

    4pgws

    No miNuk il mk

    A magazine from the Sapa Group # 2 2011

    s llo fomuls

    mk s sf

    Big fuu

    fo sol mk

    lumiNium pofil Bl

    wiNs psigious w

    pg f

  • 8/3/2019 Shape Magazine # 2 2011 - English

    2/242 SHAPE # 2 2011

    he orth merican truck trailermarket is reboundin ater the 2009lobal recession. ew trailer con-struction was u 109 ercent in theirst quarter o 2011 comared withthe same eriod o 2010.

    Meet Dave Humhries, alesDirector o aa proiles UK, whohas worked in the business or 35

    years. xtrusion alications arelimitless, he says.

    luminium alloys have an extraordi-nary ability to absorb imact enery.aa now oers this exertise andrane o customised extrusions orautomotive alications.

    he german desiner Konstantingrcic was this year awarded the edDot: Best o the best or his able B.

    aa had a role in the creation o thissuccessul work o art.

    Broadcastin place in Leeds hasbeneited rom the enestrationsystem roduced by aa Buildinystems Ltd, and was recentlyawarded Worlds Best all Buildin.

    Shaping the uture

    The recent year trctra an ranc rth ha ae

    saa the r aret an extrn cany

    an the ba eaer thn heat traner tn r the

    ttve ntry. in ve year e have re than be

    r ze an n have eratn n 35 cntre, re than15,000 eyee an aret ean tn n bth re

    an Nrth erca.

    wth r atet acqtn Janyn ahn Nn-ferr

    matera . lt. (ahn) e have ccey etabhe

    a trnt n a, a e n have extrn an abrcatn

    caabte n ina, Vetna an hna. in seteber e a

    annnce that e have etabhe a ne &d-centre n

    hna (saa echny shanha). By tzn the exerence

    an technca nee n saa, ne tn be brht

    t the an aret, benetn bth r ca an ba

    cter.

    wth r netr ant, r &d caabte an r

    ca an ba ae-ranatn, saa n a nqe

    tn the erve bth ca an ba cter th vaeenhancn tn. here are any exae h e

    ever vae t r cter every ay. in th e shae

    maazne y can an ther tre rea abt r c-

    eratn th the rc & raer-er n Nrth erca,

    here saa te r entre netr ant t erve thee

    b natna accnt.

    i thn saa hean tar a very exctn tre. we

    have natche caabte bay t eet r cter

    nee an e have rra n ace t te r ze

    an caabte even rther.

    i beeve that saa han the tre!

    4

    12

    16

    18

    23

    contents#2

    Shape

    4page

    wheels

    North americaN

    truck trailer market

    Amagazinef romtheSapaGroup#22011

    crash alloy formulas

    make cars safer

    Bright future

    for solar market

    alumiNium profile taBle

    wiNs prestigious award

    spinning faster

    xcitinutureor aa

    Svein Tore Holsether,

    President & CEO Sapa

    Sapa is an international

    industrial group that develops,

    manufactures and markets

    value-added aluminium profiles,

    profile-based components and

    systems, and heat exchanger

    strips in aluminium. Sapa has

    annual sales of approximately

    SEK 32,995 billion and around

    14,800 employees in companies

    throughout Europe, and in

    North America, Central America

    and China. Shape is the Sapa

    Groups customer magazine,

    and is issued twice annually

    in 15 languages. Shape is also

    available at www.sapagroup.com

    Editor-in-chief: va kseliusEditor: Carl HjelmGraphic design:

    Karin LwencrantzProduction:

    OW CommunicationPrinting: trokirk-LandstrmsChanges of address:

    Customers should inormtheir contact erson ataa, emloyees their salarydeartment and others theCommunications Deartmentson +46 (0) 8 459 59 00.

  • 8/3/2019 Shape Magazine # 2 2011 - English

    3/24# 2 2011 SHAPE 3

    Light-emitting diodes (LDs)come as a welcome relie asmuch o the world is lookinor ways to reduce enery.

    luminium extrusion lays a keyrole in the heat sinks necessaryor coolin LDs.

    todaystechnology

    Kpg fO LOg Lf

    A

    ccoring to th Dpartmntof Enrgy, soi-stat ighting,

    which incus leds, has thpotntia to ruc ightingnrgy us in th by on-thir. This transats to thquivant of saving 348 biion

    kiowatt hours annuay which in turn savs

    mony.Cost savings ar significant, says

    Rubn Guirmo, Goba Ky AccountManagr for markt ara ThrmaManagmnt. Thrs about a 50prcnt cost saving in opra-tions, which is why leds arbing us mor.

    leds ar us not onyin ighting, but in micaquipmnt, vhic intriors,signag an mor. In orrto njoy ong if, as high as20 yars, leds n to is-sipat th hat thy gnratthrough a hat sink, a compo-nnt that transforms hat from asoi matria into a fui miumsuch as iqui or air.

    Sapa produceS aluminium xtru hatsinks which provi suprior hat transfr pr-formanc compar to traitiona i cast hatsinks. A Sapa cas stuy rva that xtruauminium hat sinks provi a 30 prcnt

    wight savings an a 12 prcnt tmpraturruction ovr havir i cast sinks.

    Light wight is spciay avantagous foroutoor ighting as many assmbis ar sus-pn in th air, for xamp in parking gar-ags. With ightr, smar hat sinks you canactuay fi th sam voi or spot with ony hafor a quartr of th siz of th origina ighting

    assmbis, Guirmo points out.

    other advantageS of an xtru auminiumhat sink ar its nvironmntay friny rus-ab matria, shortr a tims, improv sur-fac quaity an highy intgrat signs.W can giv customrs an fficint, vry ighthat sink that functions as a thrma cooingan aso offrs uniqu faturs, a mor attrac-tiv ook an a smar siz than th othr hatsinks out thr, says Guirmo.

    Ony coppr is suprior to auminium xtru-sion, but it is aso thr tims th pric, h as.

    For ach thrma soution, Sapa nginrsprovi customrs with computationa fuisign (d) mos to vaiat a hat sink

    whi it is sti unr sign an inustriarviw. This is on to nsur that a hat sinkmts th customrs rquirmnts for sign,

    surfac tratmnts an functionaity. Sapa asonsurs mor ffctiv sign iscipins to anassmby by iminating th n for aitionaownstram procsss.

    Sapa is ab to rspon quicky to cus-tomr mans by kping invntory on han.Thr is a ot of voatiity in th markt anquick rspons is critica u to gisation, tim-ing an th poitica procss, says Guirmo.W hav bn ab to hp customrs rsponto rqusts for led hat sinks in just four wksor ss, whras othrs tak six to ight wks.

    With thirty miion strt ights targt forconvrsion from fuorscnt to led ighting in

    th aon, it cant hurt to sp up th procss.TEXT C MMO

  • 8/3/2019 Shape Magazine # 2 2011 - English

    4/244 SHAPE # 2 20114 SHAPE # 2 2011

  • 8/3/2019 Shape Magazine # 2 2011 - English

    5/24# 2 2011 SHAPE 5

    he 2009 lobal recession rocked business and

    economies around the world. But the NorthAmerican truck trailer marketis reboundin withverve: new trailer construction was u 109 ercentin the irst quarter o 2011 comared with the irstquarter o 2010, and the outlook remains briht.

    InsIght:transportatIon

    # 2 2011 SHAPE 5

  • 8/3/2019 Shape Magazine # 2 2011 - English

    6/24

    hr ar thr main rasons for th quick

    rcovry, says Jrro Hoft, irctor of nationaaccounts for transportation, Sapa ProfisNorth Amrica: Th first is a gnra upswingin fright an truck tonnag in North Amrica.Truck tonnag in 2011 has incras by aboutfiv prcnt so far ovr th sam prio in 2010.Scon, th ag of trairs in us is at an a-timhigh, an thy n to b rpac. Trairsar typicay rpac aftr fiv to six yars, buttrairs on th roa toay ar btwn ightan nin yars o. Thir, a shortag of rivrs,an rguations rgaring th numbr of hoursa rivr may riv in a ay, ar causing morrays whrby a trair gts ropp off by on

    rivr an pick up by anothr. Sinc th goaof fts is to aways hav fright in motion,mor trucks an trairs ar n.

    As th aing suppir of auminium xtru

    sions for th North Amrican truck trair makt, Sapa is bnfiting from this growth. Sapahas sixtn manufacturing faciitis in North

    Amrica, ocat cos to Sapa customrs, anth capacity within this ntwork to srv cus-tomrs of a sizs. In aition, many of thpants ar icat amost soy to th transportation an trair markt. Sapa has, cons-qunty, vop a high v of comptncan tchnica knowg to srv this markt.

    ed dzieza, snior purchasing agnt for GratDan Trairs, says: W hav som xtrusionsthat ony Sapa can provi or that wou b

    vry xpnsiv for somon s to prouc.Sapa is aso big nough to suppy a my ns

    Sany Kim, assistant managr for procur-

    InsIght:transportatIon

    6 SHAPE # 2 2011

    RcoRy wT bT

    198 %Dry vans

    u arxatey 198 ercent

    33 %Refrigerator trailers

    u arxatey 33 ercent

    83 %Platform/flatbed trailers

    u arxatey 83 ercent

    he 2008 lobal recession hit thetransortation industry hard. But todaystruck trailer market is on the rebound.firstquarter market rowth or 2011 (comaredto revious year) or 4853 oot trailers:

    ource: C esearch

  • 8/3/2019 Shape Magazine # 2 2011 - English

    7/24# 2 2011 SHAPE 7

    mnt at Hyunai Transa nots that som

    shaps can b ifficut to manufactur. If youn a spcia thicknss or a spcia with thatth oca pant cant han, Sapa is sur to hava faciity swhr that can o th job with thsam v of quaity: You ont hav to worry ifth part coms from anothr Sapa faciity.

    In coming months, Hoft bivs srvic wib th critica factor for continu succss. Atth momnt, wr xprincing unprcntman for bttr an bttr srvic an qua-

    ity, an incras comptition. W aso know

    our partnrs must gt trairs to transportationfts on tim, vry tim, with th highstquaity xtrusions. Currnt conitions arputting us to th tst. But, fortunaty, w araways striving for improvmnt, an our trackrcor is goo.

    outStanding, So me might say. Sapa is xcntabout mting our ns an communicating

    with us, says Kim. Thy kp m notifi of

    possib probms so I can pan accoringy.

    Thyr on of my bst vnors. I ov workingwith thm! Dziza as, In an mrgncy,Sapa can gt finish prouct to us in just acoup ays. Thats amazing! Thir srvic isphnomna! Thyv st th inustry stanaran hav th buk of my xtrusion businssnow. Sapa an Grat Dan hav a strong part-nrship, an th n rsut is bttr srvic anproucts for Grat Dan customrs.

    TEXT MCHL JM

    When you have a circle of people you know and trust doing the work,you dont want to change it. Sapa is a part of our circle.Ed Dzieza, senior purchasing agent, Great Dane Trailers

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    8/248 SHAPE # 2 2011

    InbrIef

    he ccate nae be tereht-

    raetry bt 3d aer cannn eaer t

    nertan. hat the e here lthanan cany

    nvn ha n earne nternatna recntn.

    denn an anactrn earn an cntr

    evce, vn rcen yte an 3d canner

    nce 2000, nvn nnn aret hare th t

    ne 3d t canner r rthaec acatn.

    3d t canner reace the ey an te-cn-

    n catn eth that even reqre cat an

    t be he arn. N the atent t a t n thecanner bx an the ecat et a erect 3d cy

    t (th , arta r n eht at a) t be hane

    tay.

    year ater the anch ther rt canner, nvn

    n rn n a e htcate e t braen

    t aret. saa ha been very he hen eve-

    n the re r the can the rt canner an e

    cnt n ther avce r th ne ere, ay dnata

    Vanc, enera anaer at nvn.

    kpr knth 2000 gb, a geran

    anactrer r, bacny enc-

    re an acae yte r ay he,

    ha anche a ne ne arche carrt.

    he Vaanza ere th an nht-

    cate an tee en cbne an

    extreey n e th a reat varety

    cr an e.

    n re have ven the

    exbty t b n erent ze an attrac-

    tve hae, an n cbnatn th atc

    catn er a very nce nh a e a

    erb eather retance, exan rte

    menhaer, rct anaer at kpr.

    n thrh t cacatn an anact

    n , saa ha hee t aterae

    r vn, he a.

    ccrn t menhaer, an r

    e are et t ncreae ther hare the

    et nce an a atera that aea

    bth t the enera bc an anactre

    lthanan3D success

    imeless desin orweather protection

    h year ar the 125-year annverary a cver

    hch enabe the rctn, an the e ann an ntra cae. he cvery ha nt ny rve

    r ve, bt ay an enent re r re tanabe

    eveent. saer an re e-ecent tranrtatn

    enery ecent bn, nntey recycabe acan

    a have been be than t th cvery.

    he etn rce t rce an a c

    ere at taney bt neenenty n 1886 by

    hare martn a n the unte state an l a

    rt n france. Bth en ve an xe n

    ten cryte an then extracte the an by eectr

    y.

    N atera ther than an can cbne the avan

    tae ben ht an trn, ttay recycabe, retant t

    crrn, cetey ereabe, an an exceent cnct heat an eectrcty. in the 125 year nce th cvery, th

    varety acatn r an ha rn aace an c

    tne t cntrbte t tanabe eveent an enery ec

    cy an n re, ecare patrc e schrynaer, secreta

    genera the rean n catn ().

    hare martn a an

    l ant rt

    at taney

    cvere the etnrce t rce

    an.

    aluminiumHappy birthday

  • 8/3/2019 Shape Magazine # 2 2011 - English

    9/24# 2 2011 SHAPE 9

    With perfection n ht very exerence seh ntrctr antet ae the htn rce eaer an reaccrate.

    e a thnn a htn ht that hee

    hter t btan the bet be tart ae the

    taret t a the t eay n the htn nt

    the rn nt.

    year an three r atent ater, ern

    hen hter n 40 cntre arn the r

    t rve ther ht rate an hnter t ne ther

    r njrn the ae. he ea a ecetvey

    e: t etern the taret an cacatn the

    ht r bt aeter at 20 etre, a brht har re

    rn h y hen t te t ht.

    et ht, hhy rece an erecty nhe

    extre an re r saa b the can

    the ern ht that n a ce nte can

    be reay t e n ractcay any n htn n

    the rt aret.

    # 2 2011 SHAPE 9

  • 8/3/2019 Shape Magazine # 2 2011 - English

    10/2410 SHAPE # 2 2011

    hey are ht, neat, exbe an eay t cnre. sh stn

    an hevn yte ere create th that n n. Jra

    anen, the ner th fnnh cany, tarte yn hev-

    n tn t a a fnnh cetc bran hch aay neee

    t ay t rct n the ae ran tye n atter here an

    ner hch crctance.

    fr there, the te a nt n t exan t the haracy ectr

    here a te a have t be hn t cter n an rery

    an cean anner.

    wrn tether th saa e evee a nber art

    re tn that are the cre r yte, reca anen.

    cany can tar-ae tn nteratn a, an ther

    atera bt the yte cetey bt n an re an

    ane. ter the rt ntaatn by sh stn the tre ta can

    eay chane the ettn an rene the the h a reqre.

    h tn

    InbrIef

    Zhejan kanhen , a hnee anactrer heat exchane y-

    te r he an ntra acatn, a rn tar n the cet-tve an ever-exann V (heat, ventatn, ar cntnn) r aret.

    wth execte ae r 2012 exceen usd 15 n, t rereratn

    an ar cntnn art are e by hnee an nternatna ant ch

    a ene, mea, lg an ectrx an t rct are he t sth

    krea, traa, innea, ina, mexc, rey an any ther cntre.

    invetent n &d a e a a bran-ne brazn nt have ae the

    cany t reach the hhet tanar qaty, reabty an ecency n

    the anactrn an cn c-

    nent. n saa, hch ha ne r zer t 500 t an ca n e thn 10 nth, ee t t e

    the ert. h aret jt bn an saa a trte er, t

    a erect anaeent yte an exceent qaty, ay kyn ma, enera

    rectr Zhejan kanhen. sn Z, at sp eat raner n shanha

    very ate. we have jt entere the V aret n hna thrh nn

    vattve techny an e a t he r cter t cce. it the ny

    ay t r n cce.

    n a hot market

    saa ha anche an ate vern

    t den mana th technca ata,

    ene an ractca t rearn a-

    n re. h ar hanb ha nt

    ny been e by ener an enneer b

    ha a been a reerence rce at technca

    cee an nverte nce t a bhe

    r the rt te bac n the 1980.he ate saa den mana nce

    the at technca ne r the r a-

    n, ncn ate-

    ra rerte, r-

    cee, techne

    an envrnenta

    aect. it avaabe

    n rnt n var

    anae an an

    nne vern

    ner eveent

    Know-hown any anae

    Did you know?Aluminium can

    be recycledinfinitely without

    loss of quality andhas impressive

    recycling rates:over 90 per cent

    in transportand buildingapplications

    and more than

    55 per cent inpackaging, withsome countriesexceeding 90

    per cent forbeverage cans.

    ITELLIGET

    70Over the ast century,enery consumtion erunit o aluminum roducedhas declined 70 er cent.

  • 8/3/2019 Shape Magazine # 2 2011 - English

    11/24# 2 2011 SHAPE 11

    w ont s just proucts an componnts; w ssoutions, mphasiss Francsco Nata, commrciamanagr for Sapas markt ara Soar in Itay. Sapa

    Appication Cntr Itay, which mpoys fiv nginrs,an th Sapa sas tam work cosy with Sapa custom-

    rs to vop customis auminium structurs, innovativ framsan icat invrtr hat sinks. W ar th ony xtrusion company in

    Itay that offrs a tota approach from sign to ogistics an custom-rs ar wiing to pay for this, says Nata. It savs thm tim, mony,an haachs!

    Thanks to a govrnmnt subsiy programm initiat in 2007, anrcnty rnw unti 2016, Itays soar businss is spciay bright.

    In Itay, as swhr, nrgy riv from photovotaic (pv) cs isrativy xpnsiv compar to nrgy riv from oi. But Itaian soarproucrs ar working har towar gri parity whrby th cost of soarquas th cost of oi. As comptition within soar incrass an insta-ation costs cras, w ar gtting cosr to parity, which I hop w

    achiv in about two yars. Aftr that, with Sapas tota approach, w bin grat shap: Itay has ots of sunshin!

    TEXT MCHL JM

    cuttIngedge

    L HB gT

    SAA SnS TRo

    when mazzant s..., a cntrctn cany that a nta

    eectrca an pV yte, neee a nhae th nterate pV ane

    r an ntra arehe r, they care a avane tee

    trctre th a saa ht tn.

    Sapas advantages:

    strctray e: ne bent re ntea te ee art

    41 ercent hter than rna tee en (65 tnne v. 110 tnne)

    fna ntae er (1 mw1.2 mw) 20 ercent hher than that

    tee etate, e t are pV ane

    20 ercent ater ntaatn than tee etate

    mantenance ree n en t nect

    in ter ane errance, hae eect, an r race

    extatn, saa a the cear nner an the cter na chce.

    We dont sell just products and components; we sell solutions.

  • 8/3/2019 Shape Magazine # 2 2011 - English

    12/2412 SHAPE # 2 2011

    profIle

    dssxTs

    pssBTs

    dave humphrieS knowS auminium insi out. Th Sas Dirctor of SapaProfis has work in th businss for 35 yars, starting out as an apprn-tic with British Auminium. Athough train as an accountant, a job offrcam aong an h foun himsf working in sas quit by accint.

    Aftr working for Hyro Auminium Extrusion in th an inNorway, h mov to Sapa in 2005. Extrusion appications ar what gothim intrst in th inustry initiay. Extrusion appications ar imit-ss, an gtting ovr th consrvatism of pop us to st is aways achang, h says.

    Humphris history in prouct vopmnt start back in th 1980

    an his first major achivmnt was to convinc th roa transportinustry that tai ifts cou b ma from auminium insta of st.W wnt to th biggst manufacturr in th with a sign in au-minium that w biv mt thir spcifications. Thy sai it wount

    work bcaus thr was no wing invov.Humphris offr to mak a prototyp that thy cou run through

    thir trias an to thm to contact him if thy ik th tst rsuts.Thy ik thm a ot. Within thr yars tim, vry on of thirtai ifts was ma of auminium, aing up to 500 tonns a yar, hsays. Th comptition quicky foow in thir footstps.

    Sales Director Dave Humphries et a c t cabratn th cter an trnn vn nt reaty.

  • 8/3/2019 Shape Magazine # 2 2011 - English

    13/24# 2 2011 SHAPE 13

  • 8/3/2019 Shape Magazine # 2 2011 - English

    14/24

    Dave umphries

    Age: 53 Family: we an 27-year- n Home: lve n the cntry-

    e near wrceter, nan Pastimes: fhn, natre, br an

    e i n e y ather! Sports: paye e-r tba an

    tay e n an nbarn th h n. Favourite authors:

    aran ben an Jae pattern r eca Favourite quote:

    he ny ay t rect the tre t nvent t.

    Mor rcnty, Humphris rcognis an opportunity to suppy thMi East with wakway covrs in anois auminium insta of tra-itiona pastic. Aftr 18 months of tai vopmnt, th covrs arcurrnty bing ivr in containrs to b assmb on sit.

    Whi h truy bivs in th bnfits of using auminium, Humphrisaso insists on ting customrs whn it is not th bst soution for thirappication. By unrstaning what is commrciay viab an gttingto know our customrs an potntia customrs businsss w, w canmak a vau jugmnt btwn compting matrias an hp thmmak th right cision, h says. This hps crat an nvironmnt oftrust which h bivs is th sing most important factor btwn a sup-pir an its customrs. Trust braks own a ot of barrirs an this asto fining th optima an bst soution. It taks tim to arn it, but oncyou hav that trust thr ar nss possibiitis.

    the Sapa profile academy,which h start in th in 2009, is aso buiton nss possibiitis in xtrusions. Th two-ay vnt for customrsan signrs is gar towars inustris that might bnfit from th usof xtrusions. In aition to workshops, participants from th iffrntinustris hav an opportunity to shar insights an xprinc with achothr, somthing which Humphris says has bn a ra succss. W wr

    ovr-book for th scon Profi Acamy, which basicay cam fromrcommnations aftr th first on.

    Such activitis ar vry satisfying for th sas irctor who says thth bst things about his job ar working in an nvironmnt whr po-p ar mpowr an motivat at work an braking through withcustomrs an thir soutions. I gt a hug amount of satisfaction inbuiing rationships with customrs an voping nw proucts witthm, says Humphris. If you can b part of th invntion procss thyou can mak a iffrnc to what th futur hos.

    TEXT C MMO PHOTO MHW

    Trust breaks down a lotof barriers and this leadsto finding the optimal andbest solution.

    14 SHAPE # 2 2011

  • 8/3/2019 Shape Magazine # 2 2011 - English

    15/24

    inr hre rn r any enth-

    at the bet ay t enre a n an

    evere nter. inr rn ch an arena

    are nthn ne n a cntry e seen. mt

    thee bn are qte an en

    cntrctn that ee the eather a e a

    the carce nter ht t.

    Bt a rvate hre rn arena n Bne,

    seen, here the archtect rce natra

    , an an a t create a ht an

    en athere ve the rer a tate

    the tr exerence. in rer t catch a

    ch n a be tht ettn the a-

    ve r verha the rrnn bn,

    the e a n ne etre t enre the

    ere acne.

    saa Bn syte nate 4150

    aze aae an 1074 n yte cn-

    trbte t ve nr rer a ve the

    r te.

    InbrIef

    Breakthroughin the wedishequestrian ield

    Colourulwarmth

    when t ce t he rveent, see are nvetn th

    entha n bathr an tchen. n any are rean

    rea h-tech aance n techn-chre r cnc-hte. Bt

    pax, a seh anactrer heat an ventatn

    rct, ha ntce an ncrean ean r re

    jy, cr rct.

    r a e a avance envrnenta

    en the cncet behn the ne pax r

    lne te ra, a arn rt n the aret.

    n bathr te rer/ heater, chre t

    n bt the ne an ra, extra-ht ane

    re r saa, are et t be a bet-eer th ther

    cr en an extree enery cntn.

    Bac, be, ye r re? r chce.

    75er cent o allaluminum eversmelted is stillin use.

    # 2 2011 SHAPE 15

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    16/2416 SHAPE # 2 2011

    T

    h form foows functiontruism can aso b appito automotiv sign anto auminium xtrusionsus in th front n ofa car. Actuay, xpainsDirk Schnir, gobaaccounts irctor for auto-

    motiv appications forSapa Profis, as mtaur-

    gists know, whn w say auminium, w rayman auminium aoys.

    Auminium aoys in proportion to thirwight hav an xtraorinary abiity to absorbimpact nrgy smoothy an prictaby, saysMat Vstjns, xtrusion tchnoogy managrfor Sapa Profis Hungary. Dpning on thirformuation, auminium aoys o not ncssar-iy brak upon impact at high sps. Thy canb sign to fo an thrby absorb muchimpact nrgy that wou othrwis harmvhic passngrs. This maks thm a highysirab construction matria whn it comsto automotiv sign an rivr an passngrsafty.

    Sapa haS a long history of voping crusha-b profis, says Wout Porman, tchnoogymanagr for Sapa Profis Nthrans. Sapa,as Acoa Extrusions, prouc its first custom-is auto boy xtrusions in th 1990s for Auian Frrari. Ovr th yars, our knowg inimpact nrgy managmnt has continu togrow. Sapa now offrs this xprtis an rang

    of customis xtrusions for automotiv appi-cations with thr cassifications Crash AoyFormuas 200, 240 an 280.

    Ths xtrusions can b foun in th AstonMartin Rapi, th Aui A, R, an , ansvra othr car maks an mos. Crash

    Aoy Formuas 200, 240 an 280 ar Sapastota soution approach to vhic sign for

    ia crash bhaviour. It is whr functionasign mts matria xprtis.

    TEXT MCHL JM

    t is oten said in the desin world that orm ollowsunction. This includes material choice.

    where functionalein meet

    material eertie

    Maga teratial

    ar anactrer ten trce rctn

    attve cnent, yte, e

    an, n e cae, entre vehce t

    ba attve er ch a mana

    internatna.

    mana the r aret attve

    er: 263 anactrn acte an 84

    rct eveent, enneern an aecentre n 26 cntre n ve cntnent.

    se cntent t vrtay every attve

    anactrer r every ajr bran arn the

    be.

    ue saa rah y fra 200, 240,

    280 n by trctre mercee-Benz sls.

    other car anactrer e the rah y

    fra 200, 240, 280 r tn martn

    ae, 8, 8, an n ther vehce

    ae an e.

    apa CaH aLLOY fOMULa

    16 SHAPE # 2 2011

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    17/24

    Sapas Crash Alloy

    Formulas 200, 240, 280

    can be found in the body

    structure of a number

    of cars, including the

    Mercedes-Benz SLS.

  • 8/3/2019 Shape Magazine # 2 2011 - English

    18/2418 SHAPE # 2 2011

    desIgn

    bestofthebestKonstantin grcics Table B, an acclaimed success o anish Bd Barcelona Desin, ushes theenveloe in aluminium roiles combinin function and beauty, solidity and lihtness.

    german deSign er konStantin grcic ha afancy for auminium profis. I ha bn

    onging for yars for an opportunity to workwith auminium xtrusions - an inustriatchnoogy which combins suprior structuraproprtis with an ganty sk asthtic, hsays. Grcic foun inspiration in arir cassic

    works from d such as th Hipstia shfby Cott an Tusquts for a vry thin tabboar in xtru auminium.

    His wing-ik tab sms to st a nw stan-ar in trms of high-n auminium sign. Forstartrs, th infuntia Wapapr magazinawar Konstantin Grcic signr of thyar 2009 an in 2011, Tab was awarth R Dot: Bst of th bst in on of th

    wors most prstigious prouct comptitions.This up to fiv mtr ong tab, staning on

    soi oak, stainss st or artificia ston, is acptiv pic of sign. Its shining an cini-cay smooth surfac his a compx tchnica

    vopmnt in which snior nginrs havbn invov.

    I wount ca this tab minimaist, I wourathr tak about simpicity, xpains Grcic

    whos arir crations hav ma it a th wayto th prmannt coctions of Nw YorksMoMA, Paris Cntr Gorgs Pompiou anMunichs Di Nu Sammung, among othrs.

    Sapa ha a ro in th cration of this succss-fu work of art.

    Josp Maria Porquras, at Sapas AppicationCntr in Barcona, scribs th coopration

    with Konstantin Grcic an th d-tam as warman inspiring. Thy cam with this ia anthr was vry itt room for compromis in trmsof shaps, surfac an ooks, says Porquras.

    in many wayS, table b was an xciting changfor Sapa. Th tab consists of four 300 mmprofis that fit with tota fatnss an kp aprfct shap on sis an ns. Th tuning of

    th xtrusion was crucia to achiv a prfctfinish.

    Konstantin Grcic sai onc that his objcts construct an not scupt. Thr is no prxisting bock but thr ar many pics. Thatth thra that conncts a my projcts:I tak on pic, thn anothr, thn anothr anI bui somthing, h sai.

    This tim thos pics wr of auminium.TEXT CO OLL WB

    The desiger, mpa ad aardKonstantin Grcica brn n mnch n 1965

    an ha a mater n intra den r the

    ya ee rt n lnn. many kntan

    grcc rct have receve nternatna e

    aar. (.ntantn-rcc.c)

    Bd Barcelona Design, rbaby the sanh

    cany th the hhet rete n en, a

    ne n 1972 rnay a a vehce r the r

    ctn te rntre an accere h

    c nt be n n h. (.bbarcena

    c)

    Red Dot: n nternatnay recne qaty

    abe r exceent en that ha exte nce

    1955. it aare by the geran den Zentr

    Nrrhen wetaen.

    I wouldnt call this table minimalist,I would rather talk about simplicity

    dener kntantn grcc

    abe B a th year aarethe e dt: Bet the bet

    n ne the r t

    ret rct cettn.

    18 SHAPE # 2 2011

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    19/24# 2 2011 SHAPE 19

    UpgDg OM DMD

    saa rena,

    pennyvana

    ant vat anrn. Nrth erca ar-

    et cn ay extrn acty

    cnt thrteen bn th an

    area 1.5 n qare eet rea

    ver 100 acre an.

    sch caacty neceary t he

    8 ree t 6,000 tn, hch can

    er the aret crce ze an ay ver-

    ty avaabe n Nrth erca.

    one the re recent re atn

    a 3,600-tn uberect extrn re that

    extre 10 nch aeter bet. intae at

    year, the ube re enabe the rctn

    a an ntereate-ze h hae taber a varety ntre an cner rct.

    in octber, ausd 10 n cat he exan-

    n a cete. h a an atna 100

    n n (45.5 n ) caacty t

    saa Nrth ercan catn eratn hch

    a nce cat he n sanh fr, deh,

    antn an rnt, anaa.

    N e can er a cetey nterate cat-

    n t abrcate en rct, a ner ne r,

    ay rena ant anaer char wrt.

    h ve re cntr ver ay ra

    an enabe t

    ren qcer t

    cter nee.he ne catn

    eqent, ch a a

    ne her, ne et-

    n t ecate t ecaty

    ay, a the eveent

    nnvatve ne chetre. h

    rve enhance eatre

    r cter ch a a-

    er rn ze th er

    chanever.

    the ean r bet

    ncreae, Nrth erca

    acn a thter y. he

    saa exann ne tetar aren th ac

    an bet. he ecny rn an b-

    ne exann, ay wrt, exann here

    the ean cn r. he recen ver.

    fr cter n earch cettvey rce

    rct an r the rn n rena

    here saa the ne aret eyer, th

    very ne nee.

    TEXT C MMO

    steean, a a ay bne r tna,

    ha a very n rct t. hey are crrenty

    the cntry ean anactrer an

    rae cbar r bt, by an nteent

    e an re, they are a etabhe

    er creen an arttn a, heve,

    r, tabe, rae an rntre cnent.

    ccrn t u st, ner an ner

    the cany, steean cce arty

    becae t ze:

    in a cntanty chann aret, a a c-

    any ha the exbty t ea th chane.

    Bt th a ta ve, three hch are ay,

    steean ree n the exerte saa t eve

    ne r extn rct.

    i e are eaer n e e t nt becae

    e are chea bt becae the en an the

    qaty r rct, ay u st. n that

    ethn e cnt have acche th-

    t the he saa.

    mall business big sales

    Bi thins are haenin in small-town merica, where aaxtrusions Cressona is rapidly stepping up capacity.

    Did you know? Almost three-quarters of all aluminium

    ever manufactured, 700million tonnes, is still in usethanks to its long life cycle(10 to 20 years in transportand up to 50 to 80 years inbuildings) and recyclability.

    sna Byvarr Bn prct r

    the sth seen a very seh

    cany. it cbne rce an hh qa-

    ty th art en, at acan an the n

    -t-yre arach that aar t th

    cntry. he cany ha n reta tre, jt a

    hr, an n 2010 ha bn rct

    r re than sk 400 n thrh ar

    catae an a ebte.

    it har r t er rce, ay na

    dae at sna Byvarr. have t ct

    ct at every be tae the chan tht

    crn qaty. we have very hh qaty

    tanar an r cter rey n r rct

    a a nvetent, he ay.

    saa ha e an re t sna

    Byvarr nce 2006, r a varety rct,

    an the ther ar cnervatre. we

    have a very eann rcreent cy an e

    are cntanty ntrn the aret. Bt saa a

    t r , ern ve rce an the

    hh qaty tanar that e ean, ay na

    dae.

    Swedish stylebuilding roducts

    InbrIef

  • 8/3/2019 Shape Magazine # 2 2011 - English

    20/2420 SHAPE # 2 2011

    L H HOW!

    cuttIngedge

    n 2008, poland deeated georia

    at the Kalisz rena in Kalisz, polandin the inal match o a world handball

    tournament celebratin ninety years o

    handball in poland. lthouh sectators

    wildly cheered the victorious home team,

    the real starsof the show were thenterlastic-aa oalosts.

    key european and wor hanba frationofficias njoy th match, but thy wr sp-ciay imprss with th goaposts! says Rogrtowski, ownr of Intrpastic, a Poan-bas sports quipmnt manufacturr anistributor. Aftr th tournamnt, IntrnationaHanba Fration ( ) officias compi-mnt Intrpastic on its hansom yt ingn-ious goas an ncourag th company tofin-tun th goas to achiv crtification,

    which was rciv in 2010.

    the 3 x 2 metre collapSible auminium goas arma of 80 x 80 miimtr Sapa auminiumprofis, in accoranc with -e 749 func-tionaity an safty stanars for hanba goas,

    with intrna ribbing to prvnt istortion.Thy fatur a spciay-sign auminiumconnctor that aows thm to b fo forasy storag an transport. Dsignrs hav aso

    improv th urabiity of goapost markings.Insta of using stickrs, which can b asiyscratch an amag, goapost strips havbn appi as a powr ayr coating.

    the ihf-certified goalS aso prformspctacuary at th 22n Hanba WorChampionship in Swn in January 2011.

    It was not at th ast minut that th goasto b us at th 2011 Championship wr not-crtifi so w wr ask at short noticif w cou provi -crtifi Intrpasticgoas, says Jan towski, Intrpastic manag-ing irctor. Unfortunaty, Poan i not

    win th championship, but Intrpastic-Sapatchnoogy sav th ay.

    Intrpastic hanba goas ar intrnation-ay rcognis an can b foun at a vs oftraining an comptition.

    TEXT MCHL JM

    other terplasti-Sapa suesseFootball goals: 120 x 100 etre cab

    an re

    Mobile field pitches: rtabe, t-nctn

    tche cre 80 x 80 etre an 80

    x 40 etre an re th revab

    ha r net attachent

    interatc hanba a can be n at a eve

    trann an cettn.

    gpsTs

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    21/24# 1 2011 SHAPE 21

    The IHF-certified goalposts

    from Interplastic were

    used at the Handball World

    Championship in Malm,

    Sweden, in January 2011.

  • 8/3/2019 Shape Magazine # 2 2011 - English

    22/24

    Jan weer a attenn a n enery cn-

    re n Bre hen he t a ca r

    the danh wn intry catn (dwi). e

    a then a ey accnt anaer at saa pre

    denar an a rtn the e an

    re n the ner ectr. e nt n

    h nae ha been btte t the acatn

    aent ar 2011 an a very rre t earn

    that he a a nat.

    wth th anna rze ce n han

    rerce, dwi ant t encrae yn

    anaer n the ntry. he nnee t have

    hn extrarnary errance, be a re

    e an have tre tenta.

    Jan weer eventay n the aar an, a art

    the rze, be attenn anaeent cre

    at the en the year. e ha n a ne jb thn

    saa an ve t the ba cene. nern

    the aar tvatn t ee t be a ve:

    Jan weer an abt ntatr h aay

    trve t be the bet. e thn ba an thn

    b hch ha rete n any nternatna cn-

    tact.

    InbrIef

    22 SHAPE # 2 2011

    aa networkbuilder recievedtalent award

    echnr Benex B.V., cate n sj, the

    Netheran, ha evee a eae r

    e, 80.000 hr antenance-ree htn x-

    tre, tabe r e n hazar area ch a

    hre atr an renere th a 10-year

    arranty n an an ay hn an-

    actre by saa.

    fr th nqe nare echnr Benex

    B.V. t n cntact th saa Netheran n

    2008 r evaatn the an r the h-

    n. he exbty, qaty an rt ven by

    saa ere hhy arecate r the tart,

    ay marce gex, anaer at echnr Benex.

    catn r hre atr th an

    areve aty envrnent have very hh

    reqreent n ter qaty an aety. in

    the at, an a nt cnere the bet

    atera r thee evere cntn bt than

    t a eca eaater retant an an

    anatn, echnr Benex n abe t

    ever t t cter a ae an reabe r-

    ct th an extreey n e.

    Unique lightingor oshore latorms

    95luminium recyclinsaves u to 95 er cento the enery used inthe rimary roduction.

  • 8/3/2019 Shape Magazine # 2 2011 - English

    23/24# 2 2011 SHAPE 23

    khr atet etne n rn the

    anch wc 5s a rther eve-

    ent the cce wc yte, hch

    revtne the rn aret n 2000. ne

    jnt a khr e rane rn t

    be a even re qcy an eay an a n

    arer area tht an exann jnt.

    wth ae n re than 50 cntre r-e an a trnver neary u 150 n n

    20092010, B gta khr ha evee the

    ne jnt r Vne bac

    cncet an tete the ne yte

    n a cate chaber t enre t errance

    n var nr teeratre an ar hty

    cntn.

    one the ecret the qc an eay nta-

    atn a n cn tne n the tranvere

    jnt that c the bar. Bt y nee a t tc r nc the at r. we rt ntene t

    ae the t n hh-enty atc bt tche

    t

    an r a ner e, exan khr rct

    anaer inear frercn. we bean etchnthe t an saa artay reene t an n

    the bet eth anactrn t.

    he toolfor easyfloorlaying

    one the ecret ayn wc 5s

    rn the t

    reqre t c

    r nc the at r

    bar.

    ecenty aare the accae wr

    Bet a Bn, Bracatn pace n

    lee ha benete r the ecat enetratn

    yte ene an rce by saa Bn

    syte lt.

    he cettn a rane by the hca-

    bae nc n a Bn an urban abtat,

    th Bracatn pace beatn t cet-

    tn ncn dba Brj khaa, the r ta-

    et bn.

    xe e eveent r lee metrtan

    unverty, the aarenty ran attern ere

    ce t enre that the vertcay ate

    ct rve an rentatn-ecc baance

    ayht enetratn an ar an rectn. he

    ret a bn th r rear e hch ax-

    e natra ht tht creatn verheatn.

    he en the azn yte a chen t

    ceent the raatc aethetc the rten

    tee ane.

    saa darae wn wa yte ae

    t y reae th aarenty ran n

    attern, a archtect sn arter feen

    e Braey st, lnn.

    fr the ajrty the et t eve the

    bn a eance 52 sX crtan an yte

    a ece, ncn a n-an yte th

    t-trey ntera tee n hch r a

    raatc encre t the Batt hrch hch

    he n the bn.

    overa, the qaty an etan the saa

    yte have hee t ceent r vn r

    the archtectre the chee, a sn arter.

    he 50 n Bracatn pace chee

    cre arxatey 110,000q t teachn

    an ce ace a e a a chrch, a ca an

    exhbtn, an 240 tent ber an t

    raate t accatn an ce. he

    eveent aear the reervatn the

    htrc grae ii lte Bracatn e, a

    e a creatn a ne Batt hrch r the ca

    cnty.

    UK BULDg WH p YM W

    World BestTall Building

  • 8/3/2019 Shape Magazine # 2 2011 - English

    24/24

    visit any viag in Grmany or

    much of continnta Europan you wi probaby fina oca shooting cub. Airrif an air pisto shootingis a vry popuar sport, saysThomas Brtschnir, haof Sports Dvopmnt for

    th Car Wathr company.But fining a gun that aquaty com-

    pmnt ons own shooting sty was anongoing chang for shootrs who vary tr-mnousy in boy siz, arm ngth, an gripstrngth.

    W rcognis th probm an st outto sign a nw air rif that was ajustabto any boy siz an shooting sty, saysBrtschnir. W want th gun to fit thshootr, not th othr way aroun.

    Sapa heard carl walther was rsigning its pop-uar an highy succssfu l300 sport air rifan approach th company about cooprat-ing. Top quaity, high prformanc air rifsoftn hav auminium componnts, xpains

    Jrgn Schuz, ky account managr for Sapacomponnts in northrn Grmany W

    Sapa xtrusions so w snt som sam-

    p surfac tratmnts to Car Wathr.Thy ik what thy saw.

    Th rif, which took two yarsto vop, was aunch in 2010.In aition to th guns brushauminium surfac, Sapa fabricatfour intrconnct componnts thatcompris th rifs stock an contribut toits ovra ajustabiity. Tooing an miing

    wr a chang, amits Schuz, bcaus rifcomponnts invov a ot of tai an must fittogthr prfcty. Thy wr not your typicaxtrusions.

    but carl walther ha no oubts about its choicof partnr. W chos Sapa, says Brtschnir,bcaus w knw th company ha th ncs-sary xprtis for ach stp of th procss aoycomposition, profiing, computr numricacontro () machining, anoising, anprinting. W wr confint Sapa wou ivrxcnt componnts.

    Its an intrsting prouct for Sapa, con-cus Schuz. Succssfu companis n amix of proucts for financia stabiity. Wrpas to b working with Car Wathr!

    new air rile that erorms beautifully. Meet the Walther Lg400,

    a new alication or aa extrusions.

    sp Ms WpODUC

    The walther L400 air rifle sth htn, n han

    shrt ht eveent te

    lan tat ncatr

    prece eet ance

    lan ever: et-han/rht-han

    tnn

    ean vave at a te

    dry-ractce trer

    fy ajtabe an tc