sfs_fastener solutions for kalzip roofing

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Fastener solutions for Kalzip roofing

A meeting of minds between Kalzip and SFS intec: freedom of architectural expression coupled with optimum stability.

We take care of the detailsAn impeccable level of service begins right from the word go, at the planning stage. Even at this early state of play, Kalzip technical support and SFS intec expert advice on fastening can lead to significant technical and economic advantages: Informed choice of fastening systems Static calculations Accurate quantity surveying Development of customised solutions

Our advisory service can offer help in targeted assembly planning, particularly in regard to maximising resources and achieving optimum economy, and can even offer you professional support on site if required. SFS intec, in conjunction with its switched-on logistical partner, can offer a comprehensive just-in-time delivery service, covering the full range of components.

The proper fastening medium for your roof construction Quality you can rely on; with no ifs or buts.Kalzip aluminium roofing and faade systems fulfil great expectations when it comes to all kinds of buildings. No matter where the building is planned, whether in temperate climes or in countries with the most extreme weather conditions, Kalzip and SFS intec stand for security and durability. Planners, architects and their clients throughout the world place their trust in them. This demand for quality is an enduring part of our market profile. We have an all-embracing responsibility for stability, product quality and endurance. This includes not only our own raw materials and manufacturing processes, our planning capability and the assembly capability of our distribution partner, but the materials and services offered by our suppliers. In SFS intec, Kalzip has gained a partner ready to assume the responsibility for quality, a specialist in fastening solutions in roof construction and faade cladding acknowledged to be in pole position throughout the world. Through innovation, pooling the know-how of two leaders in their respective fields and harmonising our components, we can achieve: The following guide offers a compact summary of the various officially approved, compatible components. It is also an aid to selecting the appropriate fastener. Close co-operation between SFS intec and Kalzip has meant that practical experience can be brought to bear in developing innovative fastening systems. Technical feasibility and the achievement of individual, customised solutions are recognised features of this collaboration. It all contributes to strengthening our market position. Further details available from:

www.kalzip.com www.sfsintec.biz/de

increased increased increased increased increased

stability economy flexibility quality innovation

Kalzip and SFS intec leaders in the fields of building cladding and fastening solutions.

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Contents

Double-skin roofingPre-fabricated roong: clips tted to trapezoidal-prole cladding Pre-fabricated roong: clips tted to separator-proles Clips to purlin prole separators Clip xing to timber frames and boarding 4 5 6 7

Single skin roofingClip-xing to: Steel purlins Timber purlins 8 8

soft insulation Load bearing insulation

Kalzip Duo Plus Kalzip DuoKalzip Duo Plus und Kalzip Duo on: Trapezoidal steel prole support prole Timber cladding over purlins 9 10

Kalzip on Prodach insulation boardsClip xing to Prodach sections 11

Kalzip on Foamglas cellular glass insulation boardsKalzip on Foamglas cellular glass insulation boards 12

Anchorage pointsFixing to anchorage points 13/14

Installation tools and accessoriesDI 600, AccuBird, cordless and manual riveting tools 15

3

Pre-fabricated roofing: clips fitted to trapezoidal-profile cladding

Application notesSteel: VD max.: 1,25 mm t min. : 0,75 mm Alu: VD max.: 2,5 mm t min. : 0,9 mm *Clamping length: 6 - 18 mm

SDK2 - S - 377 - 6,0 x 35

SDK2 - S - 377 - 6,0 x 45

Steel: VD max.: 1,25 mm t min. : 0,75 mm Alu: VD max.: 2,5 mm t min. : 0,9 mm *Clamping length: 6 - 28 mm

*The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel prole cladding. Minimum of two fasteners per clip; set diagonally [number according to static calculations] 4

VD max = maximum drill reach required.

Pre-fabricated roofing: clips fitted to separator-profiles

Application notesSteel: VD max.: 3,2 mm t min. : 1,3 mm Alu: VD max.: 3,2 mm t min. : 2,0 mm

SDK3 - S - 377 - 6,0 x 30 SDK3 - S - 377 - 6,0 x 45

Clamping length: 6,0 13,0 mm Clamping length: 6,0 28,0 mm The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel prole cladding. Minimum of two fasteners per clip; set diagonally [number according to static calculations]. Steel: VD max.: 3,8 mm t min. : 0,60 mm Alu: VD max.: 4,8 mm *Clamping length: 1,9 bis 3,8 mm

SL3/2-5-S-SV16-6,0 x 27

RV6604-6-3 W RV6604-6-4 W RV6604-6-6 W

*Clamping length: 0,5 4,75 mm 1,5 6,35 mm 4,75 9,50 mm Pre-drilling dia.: 5,40 mm

*The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel prole cladding. Minimum of two fasteners per clip; set diagonally [number according to static calculations] 5

Clips to purlin profile separators

Application notesSteel: VD max.: 3,2 mm t min. : 1,3 mm Alu: VD max.: 3,2 mm t min. : 2,0 mm

SDK3 - S - 377 - 6,0 x 30 SDK3 - S - 377 - 6,0 x 45

Clamping length: 6,0 13,0 mm Clamping length: 6,0 28,0 mm The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel prole cladding. Minimum of two fasteners per clip; set diagonally [ number according to static calculations] Steel: VD max.: 3,8 mm t min. : 0,60 mm Alu: VD max.: 4,8 mm

SL3/2-5-S-SV16-6,0 x 27

*Clamping length: 1,9 3,8 mm

RV6604-6- 3W RV6604-6- 4W RV6604-6- 6W*The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel prole cladding. Minimum of two fasteners per clip; set diagonally [number according to static calculations] 6

Steel: *Clamping length: 0,5 4,75 mm 1,5 6,35 mm 4,75 9,50 mm Pre-drilling dia.: 5,40 mm

Clip fixing to timber frames and boarding

Application notesEffective insertion depth [thread] min. 23 mm

SDK2 - S - 377 - 6,0 x 35 SDK2 - S - 377 - 6,0 x 45

d

d= min. 30 mm incl. drill-tip

Effective insertion depth into OSB min. 18 mm Effective insertion depth into bre board min. 19 mm.Free edge allowance to DIN 1052

Effective insertion depth [thread] min. 23 mm

SDK2 - S - 377 - 6,0 x 45 SDK2 - S - 377 - 6,0 x 60

d

d= min. 30 mm drill-tipFree edge allowance to DIN 1052

TDA - S - S16 - 6,5 x L

Pre-drilling diameter: 4,8 mm Minimum insertion depth for TDA-S = 26 mm

d

Free edge allowance to DIN 1052

Minimum insertion depth for SXW = 36 mm

SXW - S16 - 6,5 x Ld

Free edge allowance to DIN 1052

Number according to static calculations.

7

Clip-fixing to steel and timber purlins

Application notesSteel: VD max.: 14,0 mm t min. : 4,0 mm

SX14/38 - S16 - 5,5 x 63

*Clamping length: 38 mm

SX5/38 - S16 - 5,5 x 63

Steel: VD max.: 5,0 mm t min. : 1,5 mm Alu: VD max.: 5,0 mm t min. : 3,0 mm *Clamping length: 38 mm Steel: VD max.: 5,0 mm t min. : 1,5 mm Alu: VD max.: 5,0 mm t min. : 3,0 mm *Clamping length: 38 mm Wood: pre-drilling for TDA: 4,0 mm

SX5/38 - S16 - 5,5 x 63

TDA - S - S16 - 6,5 x 51

minimum insertion depth: 26 mm

SXW - S16 - 6,5 x 54The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel prole cladding. Minimum of two fasteners per clip; set diagonally [number according to static calculations]

minimum insertion depth: 36 mm

8

Kalzip DuoPlus and Kalzip Duo on trapezoidal steel profile support profiles

soft insulation Load bearing insulation

Application notesSteel: VD max.: 1,25 mm t min. : 0,88 mm

t

SD2 - S - S16 - 6,0 x 127* x 165* x 225* x 240*

Clamping length: KL: 110 mm* Clamping length: KL: 150 mm* Clamping length: KL: 210 mm* Clamping length: KL: 225 mm* Material code Nr. 1.4401

*Prices on request. 9

Kalzip and Duo Plus on timber cladding over purlins

Application notes

Effective insertion depth into OSB: min. 18 mm Effective insertion depth into bre board 19 mm Clamping length depends on insertion depth.

Material code Nr. 1.4401

SD2 - S - S16 - 6,0 x 127* x 165* x 225* x 240*

Minimum insertion depth: 30 mm incl. drill-tip. Effective insertion depth [thread]: min. 23 mm Clamping length depends on insertion depth.

Material code Nr. 1.4401

Special lengths on request. 10

Clip fixing to Prodach sections

Application notesSteel: VD max.: 1,25 mm t min. : 0,75 mm

SDK2 - S - 377 - 6,0 x 35

Clamping length: 6,0 18,0 mm

Steel: VD max.: 3,2 mm t min. : 1,3 mm

SDK3 - S - 377 - 6,0 x 30

Clamping length: 6,0 13,0 mm

11

Kalzip on Foamglas cellular glass insulation boards

Application notesSteel: VD max.: 3,2 mm t min. : 1,3 mm

SDK3 - S - 377 - 6,0 x 30

Clamping length: 6,0 13,0 mm

12

Fixing to anchorage points with clips

Fixing to anchorage points with clipsPre-drilling dia.: 4,9 mm Rivet dia. : 4,8 mm x 11 mm long Head dia. 9 mm

CAP - S - 48110K9*

*Number of rivets determined by static calculations. 13