sfs_fastener solutions for kalzip roofing
TRANSCRIPT
Fastener solutionsfor Kalzip® roofing
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A meeting of minds between Kalzip® and SFS intec:
freedom of architectural expression coupled with optimum stability.
Quality you can rely on; with no “ifs” or “buts”.Kalzip® aluminium roofing and façade systems fulfil great expectations when it comes to all kinds of buil-dings. No matter where the building is planned, whether in temperate climes or in countries with the most extreme weather conditions, Kalzip® and SFS intec stand for security and durability. Planners, architects and their clients throughout the world place their trust in them.
This demand for quality is an enduring part of our mar-ket profile. We have an all-embracing responsibility for stability, product quality and endurance. This includes not only our own raw materials and manufacturing pro-cesses, our planning capability and the assembly capa-bility of our distribution partner, but the materials and services offered by our suppliers.
In SFS intec, Kalzip® has gained a partner ready to assu-me the responsibility for quality, a specialist in fastening solutions in roof construction and façade cladding ack-nowledged to be in pole position throughout the world. Through innovation, pooling the know-how of two lea-ders in their respective fields and harmonising our com-ponents, we can achieve:
• increased stability• increased economy• increased flexibility• increased quality• increased innovation Kalzip® and SFS intec – leaders in the fields of building cladding and fastening solutions.
We take care of the details An impeccable level of service begins right from the word go, at the planning stage. Even at this early state of play, Kalzip® technical support and SFS intec expert advice on fastening can lead to significant technical and economic advantages:
• Informed choice of fastening systems• Static calculations• Accurate quantity surveying• Development of customised solutions
Our advisory service can offer help in targeted assembly planning, particularly in regard to maximising resources and achieving optimum economy, and can even offer you professional support on site if required. SFS intec, in con-junction with its switched-on logistical partner, can offer a comprehensive just-in-time delivery service, covering the full range of components.
The proper fastening medium for your roof constructionThe following guide offers a compact summary of the various officially approved, compatible components. It is also an aid to selecting the appropriate fastener. Close co-operation between SFS intec and Kalzip® has meant that practical experience can be brought to bear in deve-loping innovative fastening systems.
Technical feasibility and the achievement of individual, customised solutions are recognised features of this col-laboration. It all contributes to strengthening our market position.
Further details available from:
www.kalzip.com www.sfsintec.biz/de
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Contents
Double-skin roofing
Pre-fabricated roofi ng: clips fi tted to trapezoidal-profi le cladding 4
Pre-fabricated roofi ng: clips fi tted to separator-profi les 5
Clips to purlin profi le separators 6
Clip fi xing to timber frames and boarding 7
Single skin roofing
Clip-fi xing to:
Steel purlins 8
Timber purlins 8
Kalzip® on Prodach insulation boards
Clip fi xing to Prodach sections 11
Kalzip® on Foamglas® cellular glass
insulation boards
Kalzip® on Foamglas® cellular glass insulation boards 12
Kalzip® Duo Plus® Kalzip Duo®
Kalzip® Duo Plus und Kalzip® Duo on:
Trapezoidal steel profi le – support profi le 9
Timber cladding over purlins 10
Anchorage points
Fixing to anchorage points 13/14
Installation tools and accessories
DI 600, AccuBird®, cordless and manual riveting tools 15
Load bearing insulation
soft insulation
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Pre-fabricated roofing: clips fitted to trapezoidal-profile cladding
Steel: VD max.: 1,25 mmt min. : 0,75 mmAlu: VD max.: 2,5 mmt min. : 0,9 mm
*Clamping length: 6 - 18 mm
Application notes
Steel: VD max.: 1,25 mmt min. : 0,75 mmAlu: VD max.: 2,5 mmt min. : 0,9 mm
*Clamping length: 6 - 28 mm
*The clamping length is determined by theclip, sealing washer, insulation thickness andthe trapezoidal steel profi le cladding.Minimum of two fasteners per clip; setdiagonally [number according to static calculations] VD max = maximum drill reach required.
SDK2 - S - 377 - 6,0 x 35
SDK2 - S - 377 - 6,0 x 45
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Pre-fabricated roofing: clips fitted to separator-profiles
Application notes
Steel: VD max.: 3,8 mmt min. : 0,60 mmAlu:VD max.: 4,8 mm
*Clamping length: 1,9 bis 3,8 mm
*Clamping length: 0,5 – 4,75 mm1,5 – 6,35 mm4,75 – 9,50 mmPre-drilling dia.: Ø 5,40 mm
Steel: VD max.: 3,2 mmt min. : 1,3 mmAlu: VD max.: 3,2 mmt min. : 2,0 mm
Clamping length: 6,0 – 13,0 mm
Clamping length: 6,0 – 28,0 mm
The clamping length is determined by theclip, sealing washer, insulation thickness andthe trapezoidal steel profi le cladding.Minimum of two fasteners per clip; setdiagonally [number according to static calculations].
SL3/2-5-S-SV16-6,0 x 27
RV6604-6-3 W
RV6604-6-4 W
RV6604-6-6 W
*The clamping length is determined by theclip, sealing washer, insulation thickness andthe trapezoidal steel profi le cladding.Minimum of two fasteners per clip; setdiagonally [number according to static calculations]
SDK3 - S - 377 - 6,0 x 30
SDK3 - S - 377 - 6,0 x 45
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Clips to purlin profile separators
Application notes
SDK3 - S - 377 - 6,0 x 30
SDK3 - S - 377 - 6,0 x 45
SL3/2-5-S-SV16-6,0 x 27
Steel: VD max.: 3,2 mmt min. : 1,3 mmAlu: VD max.: 3,2 mmt min. : 2,0 mm
Steel: VD max.: 3,8 mmt min. : 0,60 mmAlu:VD max.: 4,8 mm
*Clamping length: 1,9 – 3,8 mm
RV6604-6- 3W
RV6604-6- 4W
RV6604-6- 6W
Clamping length: 6,0 – 13,0 mm
Clamping length: 6,0 – 28,0 mm
The clamping length is determined by theclip, sealing washer, insulation thickness and the trapezoidal steel profi le cladding.Minimum of two fasteners per clip; setdiagonally [ number according to static calculations]
*The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel profi le cladding. Minimum of two fasteners per clip; setdiagonally [number according to static calculations]
Steel:*Clamping length: 0,5 – 4,75 mm1,5 – 6,35 mm4,75 – 9,50 mmPre-drilling dia.: Ø 5,40 mm
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Clip fixing to timber frames and boarding
Application notes
d
Effective insertion depth [thread]min. 23 mm
d= min. 30 mm incl. drill-tip
SDK2 - S - 377 - 6,0 x 35
SDK2 - S - 377 - 6,0 x 45
dSDK2 - S - 377 - 6,0 x 45
SDK2 - S - 377 - 6,0 x 60
d
d
Effective insertion depth into OSB min. 18 mm
Effective insertion depth into fi bre board min. 19 mm.Free edge allowance to DIN 1052
TDA - S - S16 - 6,5 x L
Pre-drilling diameter:4,8 mmMinimum insertion depth for TDA-S = 26 mm
Free edge allowance to DIN 1052
Minimum insertion depth for SXW = 36 mm
Free edge allowance to DIN 1052
Effective insertion depth [thread]min. 23 mm
d= min. 30 mm drill-tip
Free edge allowance to DIN 1052
SXW - S16 - 6,5 x L
Number according to static calculations.
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Clip-fixing to steel and timber purlins
Steel: VD max.: 14,0 mmt min. : 4,0 mm
*Clamping length: 38 mm
Application notes
SX5/38 - S16 - 5,5 x 63
SXW - S16 - 6,5 x 54
Steel:VD max.: 5,0 mmt min. : 1,5 mmAlu: VD max.: 5,0 mmt min. : 3,0 mm
*Clamping length:38 mm
Steel: VD max.: 5,0 mmt min. : 1,5 mmAlu: VD max.: 5,0 mmt min. : 3,0 mm
*Clamping length:38 mm
Wood: pre-drilling Ø for TDA: 4,0 mm
minimum insertion depth: 26 mm
minimum insertion depth: 36 mm
TDA - S - S16 - 6,5 x 51
SX14/38 - S16 - 5,5 x 63
The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel profi le cladding.Minimum of two fasteners per clip; set diagonally [number according to static calculations]
SX5/38 - S16 - 5,5 x 63
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Kalzip® DuoPlus® and Kalzip Duo®
on trapezoidal steel profile – support profiles
Load bearing insulation
soft insulation
Application notes
Material code Nr. 1.4401
t
Steel: VD max.: 1,25 mmt min. : 0,88 mm
Clamping length: KL: 110 mm*
Clamping length: KL: 150 mm*
Clamping length: KL: 210 mm*
Clamping length: KL: 225 mm*
SD2 - S - S16 - 6,0 x 127*
x 165*
x 225*
x 240*
*Prices on request.
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Kalzip® and Duo Plus® on timber cladding over purlins
Application notes
Material code Nr. 1.4401
Material code Nr. 1.4401
Effective insertion depth into OSB:min. 18 mm
Effective insertion depth into fi bre board 19 mm
Clamping length depends on insertion depth.
Minimum insertion depth:30 mm incl. drill-tip.
Effective insertion depth [thread]:min. 23 mm
Clamping length depends on insertion depth.
SD2 - S - S16 - 6,0 x 127* x 165* x 225* x 240*
Special lengths on request.
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Clip fixing to Prodach sections
Steel: VD max.: 1,25 mmt min. : 0,75 mm
Clamping length:6,0 – 18,0 mm
Application notes
SDK3 - S - 377 - 6,0 x 30
SDK2 - S - 377 - 6,0 x 35
Steel: VD max.: 3,2 mmt min. : 1,3 mm
Clamping length:6,0 – 13,0 mm
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Kalzip® on Foamglas® cellular glass insulation boards
Application notes
Steel: VD max.: 3,2 mmt min. : 1,3 mm
Clamping length:6,0 – 13,0 mmSDK3 - S - 377 - 6,0 x 30
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Fixing to anchorage points with clips
Fixing to anchorage points with clips
CAP - S - 48110K9*
Pre-drilling dia.: Ø 4,9 mm
Rivet dia. : 4,8 mm x 11 mm longHead dia. 9 mm
*Number of rivets determined by static calculations.
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Anchorage points
Anchorage point set Kalzip®
Anchorage point screw
M6 x 25 EPDM sealing
washers both sides
SX5/8 - S16 - 5,5 x 33
TDA - S - S16 - 6,5 x 19
Stainless engineer’s screwM6 x 25
Stainless engineer’s screwM6 x 25
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Positioning of fasteners into clips
SDK fasteners should be fittedinto the 6,1 mm dia. corner bores.
The above listed fasteners should be fitted into the 7 mm dia centre bores.
- SDK2- SDK3
- TDA-S- TDB-S- SX3- SX6- SX14- SXW
Installation tools and accessories
AccuBird®
Manual riveting unit
RM25RM20
Installation unit DS-K185 lenght 185 mm Installation unit DS-K265 lenght 265 mm
Riveting equipment
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Two strong brands with global presence!
www.kalzip.com www.sfsintec.biz
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International Network SFS intec
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SFS intec GmbHWiener Str. 29AT-2100 [email protected] + 43 2262-90500000
SFS intec AGRosenbergsaustrasse 10CH-9435 [email protected] +41 71 727 57 22
SFS intec s.r.o.Vesecko 500CZ-51101 [email protected] + 420 481 354 400
SFS intec SAS39 rue Georges MélièsBP 55FR-26902 Valence Cedex [email protected] +33 475 75 44 51
SFS intec Ltd.153 Kirkstall RoadGB-Leeds, LS4 [email protected] + 44 113 208 55 65
SFS intec Kft.Vásártér 18HU-9241 Já[email protected] + 43 2262-90500000
SFS intec s.p.a.Via Monti 24IT-33074 Fontanafredda [email protected] +39 0434 99 52 04
SFS intec ABOlivehällsvägen 10SE-645 42 Strängnä[email protected] +46 152 71 50 12
SFS intec Inc.Spring St. & Van Reed Rd.PO Box 6326US-Wyomissing, PA [email protected] +1 610 790 26 23
SFS intec FZCOJebel Ali Free ZoneP.O. Box [email protected] +971 4 283 13 70
SFS intec Inc.Canada Service Center 40 Innovation Drive880 Cranberry CourtCA-Dundas, Ontario L9H [email protected] +1 905 847 54 00
Guangzhou SFS intec Fastening and Precision Parts Co. Ltd.5/F. Bi Hua BuildingJinxiu Road No. 3Guangzhou Development District GuangzhouP. R. China, [email protected] +86 20 822 213 05
SFS intec GmbHIn den Schwarzwiesen 2DE-61440 Oberursel / [email protected] +49 6171 700 260
SFS intec Oy Eesti FiliaalTöökoja 1 / Veerenni 53AEE-11313 [email protected] +358 19 357 03 20
SFS intec E. y F. S. A.C/Fragua, 1 OF. 2105ES-28933 Móstoles [email protected] +34 91 665 99 44
SFS intec OyTarrantie 4FI-08500 Lohja [email protected] +358 19 357 03 20
SFS intec ASSolheimveien 44NO-1473 Lø[email protected] +47 679 214 41
SFS intec Sp.z o.o.ul. Torowa 6PL-61-315 [email protected] +48 61 660 49 00
SFS intec Sucursal em PortugalRua Vasco da Gama 5bInfantadoPT-2670-395 Loures, [email protected] +34 91 665 99 44
SFS intec s.p.a. Irtibat BürosuFaziletli Sokak Çiçek Apt. 5/1TR-34740 Bakirkö[email protected] +90 212 447 10 60
Dejond N.V.Terbekehofdreef 55-59B-2610 Wilrijk (Antwerpen)[email protected] + 32 382 034 43
VIBA N.V.Bleiswijkseweg 41, NL-2712 PB ZoetermeerPostbus 441, NL-2700 AK [email protected] +31 79 341 88 81
SFS unimarket AGBefestigungstechnikNefenstrasse 30CH-9435 [email protected] +41 71 727 61 31
SFS intec AG / FasteningSystems-Construction / CH-9435 Heerbrugg / [email protected] / www.sfsintec.biz