sfs_fastener solutions for kalzip roofing

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Fastener solutions for Kalzip ® roofing Plus

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Page 1: SFS_Fastener Solutions for Kalzip Roofing

Fastener solutionsfor Kalzip® roofing

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Page 2: SFS_Fastener Solutions for Kalzip Roofing

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A meeting of minds between Kalzip® and SFS intec:

freedom of architectural expression coupled with optimum stability.

Quality you can rely on; with no “ifs” or “buts”.Kalzip® aluminium roofing and façade systems fulfil great expectations when it comes to all kinds of buil-dings. No matter where the building is planned, whether in temperate climes or in countries with the most extreme weather conditions, Kalzip® and SFS intec stand for security and durability. Planners, architects and their clients throughout the world place their trust in them.

This demand for quality is an enduring part of our mar-ket profile. We have an all-embracing responsibility for stability, product quality and endurance. This includes not only our own raw materials and manufacturing pro-cesses, our planning capability and the assembly capa-bility of our distribution partner, but the materials and services offered by our suppliers.

In SFS intec, Kalzip® has gained a partner ready to assu-me the responsibility for quality, a specialist in fastening solutions in roof construction and façade cladding ack-nowledged to be in pole position throughout the world. Through innovation, pooling the know-how of two lea-ders in their respective fields and harmonising our com-ponents, we can achieve:

• increased stability• increased economy• increased flexibility• increased quality• increased innovation Kalzip® and SFS intec – leaders in the fields of building cladding and fastening solutions.

We take care of the details An impeccable level of service begins right from the word go, at the planning stage. Even at this early state of play, Kalzip® technical support and SFS intec expert advice on fastening can lead to significant technical and economic advantages:

• Informed choice of fastening systems• Static calculations• Accurate quantity surveying• Development of customised solutions

Our advisory service can offer help in targeted assembly planning, particularly in regard to maximising resources and achieving optimum economy, and can even offer you professional support on site if required. SFS intec, in con-junction with its switched-on logistical partner, can offer a comprehensive just-in-time delivery service, covering the full range of components.

The proper fastening medium for your roof constructionThe following guide offers a compact summary of the various officially approved, compatible components. It is also an aid to selecting the appropriate fastener. Close co-operation between SFS intec and Kalzip® has meant that practical experience can be brought to bear in deve-loping innovative fastening systems.

Technical feasibility and the achievement of individual, customised solutions are recognised features of this col-laboration. It all contributes to strengthening our market position.

Further details available from:

www.kalzip.com www.sfsintec.biz/de

Page 3: SFS_Fastener Solutions for Kalzip Roofing

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Contents

Double-skin roofing

Pre-fabricated roofi ng: clips fi tted to trapezoidal-profi le cladding 4

Pre-fabricated roofi ng: clips fi tted to separator-profi les 5

Clips to purlin profi le separators 6

Clip fi xing to timber frames and boarding 7

Single skin roofing

Clip-fi xing to:

Steel purlins 8

Timber purlins 8

Kalzip® on Prodach insulation boards

Clip fi xing to Prodach sections 11

Kalzip® on Foamglas® cellular glass

insulation boards

Kalzip® on Foamglas® cellular glass insulation boards 12

Kalzip® Duo Plus® Kalzip Duo®

Kalzip® Duo Plus und Kalzip® Duo on:

Trapezoidal steel profi le – support profi le 9

Timber cladding over purlins 10

Anchorage points

Fixing to anchorage points 13/14

Installation tools and accessories

DI 600, AccuBird®, cordless and manual riveting tools 15

Load bearing insulation

soft insulation

Page 4: SFS_Fastener Solutions for Kalzip Roofing

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Pre-fabricated roofing: clips fitted to trapezoidal-profile cladding

Steel: VD max.: 1,25 mmt min. : 0,75 mmAlu: VD max.: 2,5 mmt min. : 0,9 mm

*Clamping length: 6 - 18 mm

Application notes

Steel: VD max.: 1,25 mmt min. : 0,75 mmAlu: VD max.: 2,5 mmt min. : 0,9 mm

*Clamping length: 6 - 28 mm

*The clamping length is determined by theclip, sealing washer, insulation thickness andthe trapezoidal steel profi le cladding.Minimum of two fasteners per clip; setdiagonally [number according to static calculations] VD max = maximum drill reach required.

SDK2 - S - 377 - 6,0 x 35

SDK2 - S - 377 - 6,0 x 45

Page 5: SFS_Fastener Solutions for Kalzip Roofing

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Pre-fabricated roofing: clips fitted to separator-profiles

Application notes

Steel: VD max.: 3,8 mmt min. : 0,60 mmAlu:VD max.: 4,8 mm

*Clamping length: 1,9 bis 3,8 mm

*Clamping length: 0,5 – 4,75 mm1,5 – 6,35 mm4,75 – 9,50 mmPre-drilling dia.: Ø 5,40 mm

Steel: VD max.: 3,2 mmt min. : 1,3 mmAlu: VD max.: 3,2 mmt min. : 2,0 mm

Clamping length: 6,0 – 13,0 mm

Clamping length: 6,0 – 28,0 mm

The clamping length is determined by theclip, sealing washer, insulation thickness andthe trapezoidal steel profi le cladding.Minimum of two fasteners per clip; setdiagonally [number according to static calculations].

SL3/2-5-S-SV16-6,0 x 27

RV6604-6-3 W

RV6604-6-4 W

RV6604-6-6 W

*The clamping length is determined by theclip, sealing washer, insulation thickness andthe trapezoidal steel profi le cladding.Minimum of two fasteners per clip; setdiagonally [number according to static calculations]

SDK3 - S - 377 - 6,0 x 30

SDK3 - S - 377 - 6,0 x 45

Page 6: SFS_Fastener Solutions for Kalzip Roofing

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Clips to purlin profile separators

Application notes

SDK3 - S - 377 - 6,0 x 30

SDK3 - S - 377 - 6,0 x 45

SL3/2-5-S-SV16-6,0 x 27

Steel: VD max.: 3,2 mmt min. : 1,3 mmAlu: VD max.: 3,2 mmt min. : 2,0 mm

Steel: VD max.: 3,8 mmt min. : 0,60 mmAlu:VD max.: 4,8 mm

*Clamping length: 1,9 – 3,8 mm

RV6604-6- 3W

RV6604-6- 4W

RV6604-6- 6W

Clamping length: 6,0 – 13,0 mm

Clamping length: 6,0 – 28,0 mm

The clamping length is determined by theclip, sealing washer, insulation thickness and the trapezoidal steel profi le cladding.Minimum of two fasteners per clip; setdiagonally [ number according to static calculations]

*The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel profi le cladding. Minimum of two fasteners per clip; setdiagonally [number according to static calculations]

Steel:*Clamping length: 0,5 – 4,75 mm1,5 – 6,35 mm4,75 – 9,50 mmPre-drilling dia.: Ø 5,40 mm

Page 7: SFS_Fastener Solutions for Kalzip Roofing

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Clip fixing to timber frames and boarding

Application notes

d

Effective insertion depth [thread]min. 23 mm

d= min. 30 mm incl. drill-tip

SDK2 - S - 377 - 6,0 x 35

SDK2 - S - 377 - 6,0 x 45

dSDK2 - S - 377 - 6,0 x 45

SDK2 - S - 377 - 6,0 x 60

d

d

Effective insertion depth into OSB min. 18 mm

Effective insertion depth into fi bre board min. 19 mm.Free edge allowance to DIN 1052

TDA - S - S16 - 6,5 x L

Pre-drilling diameter:4,8 mmMinimum insertion depth for TDA-S = 26 mm

Free edge allowance to DIN 1052

Minimum insertion depth for SXW = 36 mm

Free edge allowance to DIN 1052

Effective insertion depth [thread]min. 23 mm

d= min. 30 mm drill-tip

Free edge allowance to DIN 1052

SXW - S16 - 6,5 x L

Number according to static calculations.

Page 8: SFS_Fastener Solutions for Kalzip Roofing

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Clip-fixing to steel and timber purlins

Steel: VD max.: 14,0 mmt min. : 4,0 mm

*Clamping length: 38 mm

Application notes

SX5/38 - S16 - 5,5 x 63

SXW - S16 - 6,5 x 54

Steel:VD max.: 5,0 mmt min. : 1,5 mmAlu: VD max.: 5,0 mmt min. : 3,0 mm

*Clamping length:38 mm

Steel: VD max.: 5,0 mmt min. : 1,5 mmAlu: VD max.: 5,0 mmt min. : 3,0 mm

*Clamping length:38 mm

Wood: pre-drilling Ø for TDA: 4,0 mm

minimum insertion depth: 26 mm

minimum insertion depth: 36 mm

TDA - S - S16 - 6,5 x 51

SX14/38 - S16 - 5,5 x 63

The clamping length is determined by the clip, sealing washer, insulation thickness and the trapezoidal steel profi le cladding.Minimum of two fasteners per clip; set diagonally [number according to static calculations]

SX5/38 - S16 - 5,5 x 63

Page 9: SFS_Fastener Solutions for Kalzip Roofing

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Kalzip® DuoPlus® and Kalzip Duo®

on trapezoidal steel profile – support profiles

Load bearing insulation

soft insulation

Application notes

Material code Nr. 1.4401

t

Steel: VD max.: 1,25 mmt min. : 0,88 mm

Clamping length: KL: 110 mm*

Clamping length: KL: 150 mm*

Clamping length: KL: 210 mm*

Clamping length: KL: 225 mm*

SD2 - S - S16 - 6,0 x 127*

x 165*

x 225*

x 240*

*Prices on request.

Page 10: SFS_Fastener Solutions for Kalzip Roofing

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Kalzip® and Duo Plus® on timber cladding over purlins

Application notes

Material code Nr. 1.4401

Material code Nr. 1.4401

Effective insertion depth into OSB:min. 18 mm

Effective insertion depth into fi bre board 19 mm

Clamping length depends on insertion depth.

Minimum insertion depth:30 mm incl. drill-tip.

Effective insertion depth [thread]:min. 23 mm

Clamping length depends on insertion depth.

SD2 - S - S16 - 6,0 x 127* x 165* x 225* x 240*

Special lengths on request.

Page 11: SFS_Fastener Solutions for Kalzip Roofing

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Clip fixing to Prodach sections

Steel: VD max.: 1,25 mmt min. : 0,75 mm

Clamping length:6,0 – 18,0 mm

Application notes

SDK3 - S - 377 - 6,0 x 30

SDK2 - S - 377 - 6,0 x 35

Steel: VD max.: 3,2 mmt min. : 1,3 mm

Clamping length:6,0 – 13,0 mm

Page 12: SFS_Fastener Solutions for Kalzip Roofing

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Kalzip® on Foamglas® cellular glass insulation boards

Application notes

Steel: VD max.: 3,2 mmt min. : 1,3 mm

Clamping length:6,0 – 13,0 mmSDK3 - S - 377 - 6,0 x 30

Page 13: SFS_Fastener Solutions for Kalzip Roofing

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Fixing to anchorage points with clips

Fixing to anchorage points with clips

CAP - S - 48110K9*

Pre-drilling dia.: Ø 4,9 mm

Rivet dia. : 4,8 mm x 11 mm longHead dia. 9 mm

*Number of rivets determined by static calculations.

Page 14: SFS_Fastener Solutions for Kalzip Roofing

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Anchorage points

Anchorage point set Kalzip®

Anchorage point screw

M6 x 25 EPDM sealing

washers both sides

SX5/8 - S16 - 5,5 x 33

TDA - S - S16 - 6,5 x 19

Stainless engineer’s screwM6 x 25

Stainless engineer’s screwM6 x 25

Page 15: SFS_Fastener Solutions for Kalzip Roofing

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Positioning of fasteners into clips

SDK fasteners should be fittedinto the 6,1 mm dia. corner bores.

The above listed fasteners should be fitted into the 7 mm dia centre bores.

- SDK2- SDK3

- TDA-S- TDB-S- SX3- SX6- SX14- SXW

Installation tools and accessories

AccuBird®

Manual riveting unit

RM25RM20

Installation unit DS-K185 lenght 185 mm Installation unit DS-K265 lenght 265 mm

Riveting equipment

Page 16: SFS_Fastener Solutions for Kalzip Roofing

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Page 17: SFS_Fastener Solutions for Kalzip Roofing

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Two strong brands with global presence!

www.kalzip.com www.sfsintec.biz

Page 18: SFS_Fastener Solutions for Kalzip Roofing

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International Network SFS intec

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SFS intec GmbHWiener Str. 29AT-2100 [email protected] + 43 2262-90500000

SFS intec AGRosenbergsaustrasse 10CH-9435 [email protected] +41 71 727 57 22

SFS intec s.r.o.Vesecko 500CZ-51101 [email protected] + 420 481 354 400

SFS intec SAS39 rue Georges MélièsBP 55FR-26902 Valence Cedex [email protected] +33 475 75 44 51

SFS intec Ltd.153 Kirkstall RoadGB-Leeds, LS4 [email protected] + 44 113 208 55 65

SFS intec Kft.Vásártér 18HU-9241 Já[email protected] + 43 2262-90500000

SFS intec s.p.a.Via Monti 24IT-33074 Fontanafredda [email protected] +39 0434 99 52 04

SFS intec ABOlivehällsvägen 10SE-645 42 Strängnä[email protected] +46 152 71 50 12

SFS intec Inc.Spring St. & Van Reed Rd.PO Box 6326US-Wyomissing, PA [email protected] +1 610 790 26 23

SFS intec FZCOJebel Ali Free ZoneP.O. Box [email protected] +971 4 283 13 70

SFS intec Inc.Canada Service Center 40 Innovation Drive880 Cranberry CourtCA-Dundas, Ontario L9H [email protected] +1 905 847 54 00

Guangzhou SFS intec Fastening and Precision Parts Co. Ltd.5/F. Bi Hua BuildingJinxiu Road No. 3Guangzhou Development District GuangzhouP. R. China, [email protected] +86 20 822 213 05

SFS intec GmbHIn den Schwarzwiesen 2DE-61440 Oberursel / [email protected] +49 6171 700 260

SFS intec Oy Eesti FiliaalTöökoja 1 / Veerenni 53AEE-11313 [email protected] +358 19 357 03 20

SFS intec E. y F. S. A.C/Fragua, 1 OF. 2105ES-28933 Móstoles [email protected] +34 91 665 99 44

SFS intec OyTarrantie 4FI-08500 Lohja [email protected] +358 19 357 03 20

SFS intec ASSolheimveien 44NO-1473 Lø[email protected] +47 679 214 41

SFS intec Sp.z o.o.ul. Torowa 6PL-61-315 [email protected] +48 61 660 49 00

SFS intec Sucursal em PortugalRua Vasco da Gama 5bInfantadoPT-2670-395 Loures, [email protected] +34 91 665 99 44

SFS intec s.p.a. Irtibat BürosuFaziletli Sokak Çiçek Apt. 5/1TR-34740 Bakirkö[email protected] +90 212 447 10 60

Dejond N.V.Terbekehofdreef 55-59B-2610 Wilrijk (Antwerpen)[email protected] + 32 382 034 43

VIBA N.V.Bleiswijkseweg 41, NL-2712 PB ZoetermeerPostbus 441, NL-2700 AK [email protected] +31 79 341 88 81

SFS unimarket AGBefestigungstechnikNefenstrasse 30CH-9435 [email protected] +41 71 727 61 31

SFS intec AG / FasteningSystems-Construction / CH-9435 Heerbrugg / [email protected] / www.sfsintec.biz