sew power press brochure

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We are pleased to introduce SEW is a leading and reputed Press Manufacturer and Exporter since more than 6 decades. SEW is a flagship company of I.S. Chawla Group of Companies established in 1950 at Mumbai to cater Indian Manufacturing Industry with precision and quality workshop machinery at reasonable values. SEW was set us its own manufacturing unit at Rajkot in 1989, a workshop machinery hub in India. We have manufacturing facilities in more than 20000 square meter at Shapar (Veraval) Industrial Area nearest to Rajkot. We have in house manufacturing facilities of components which give inter changeability and availability of components even after long period. Our workshop is equipped with mother machineries like CNC Base Flame Plate Cutting Machine, Hydraulic Plate Straightening Machine, Shot Blasting Machine, Stress Relieving Vibrators, very well equipped Fabrication Shop: in machining shop we have Doosan & WMW make Boring Machines with facilities single job operation up to 5 Meter also with VMCs’, CNC Turning Centers’, CNC Milling, Gear Grinding Machine. We strictly our quality measures from the beginning purchase of raw materials to dispatch of the machine and make sure there isn’t any compromise with the quality in any level. We follow the No Hammer on bearing assembly policy to make sure precision machine manufacturing. We strictly maintain our quality control with instruments. i.e. (list of instruments) SEW has 200+ skilled and dedicated team and 50+ well qualified and experienced team for Design, Purchase, Planning, Production, Quality Control and Administration. Since last 6 decades, we serve the workshops of Small Scale Industeis to MN Cs’ with 15000+ machines and our respective clients are, Maruti Suzuki India, Tata Ancillaries, Hero, Hero Honda, General Motors, Toyota India, TVS, LG, Samsung, Videocon, Panasonic, Havells India and this list going so far… If you need any further technical details, feel free and let’s contact us. Our team always be happy to assist you always. We look forward to hear your opt response and eager to begin healthy and depth business relation with your respected company. Thanks & Warm Regards, For, Singhal Power Presses Pvt. Ltd. Vijay N. Chavda Marketing Executive SINGHAL POWER PRESSES PVT. LTD. NH-8B, Opp. Field Marshal School, B/h. Gujarat Lathe Co. Ltd. Shapar (Veraval) - 360024, Dist: Rajkot., Gujarat – India Ph. 02827-252358 Mobile: +91 93766 24179 Email: [email protected] Website: www.sewpresses.com

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Page 1: SEW Power Press Brochure
Page 2: SEW Power Press Brochure

Singhal Power Presses Pvt. Ltd. is the flagship company of the INR 600 Million I.S. Chawla Group of EngineeringCompanies, of which INR 400 Million is contributed by Singhal Power Presses, itself. The I.S. Chawla Group wasestablished in 1950 in Mumbai to cater to growing industrial needs of Independent India.

In 1989 Singhal Power Presses Pvt. Ltd. (‘SEW’) was incorporated for manufacturing Power Presses in Rajkot,Gujarat.

From it’s modest beginnings ‘SEW’ has as established itself as India’s leading manufacturer of Power Presses whichare largely used by Automobile Industries such as ancillaries of Toyota, Hyundai, Maruti, Honda, Tata, Mahindra,TVS, the Hero Group etc. Our Power Presses cater to a large need with capacities up to 600 T. In addition ourpneumatic clutch driven presses are available in a variety of constructs which include: Cross Shaft ‘C’ Frame, ‘H’Frame (Straight Sided), Hybrid / Ring Frame, Link Motion, High Speed, Two Point Double Crank Presses etc.

SEW is very well equipped with the latest infrastructure, well-qualified skilled intellectual capital to supportthe manufacturing of high technology driven machines, that with-stand any amount of pressure.

With a large number of customers throughout India SEW has it’s own sales and service offices in all leading industrialcities of India to avoid external dependencies.

A work force of over 150 highly motivated skilled personnel and 50 strong professionally qualified staff in Design /Production/ Planning / QC / Fabrication / Assembly are the backbone of our company.

Highlights :

• Capacity to Manufacture 500 machines per annum

• More than 15000 machines manufactured till date

• Self Sufficient, Modern Manufacturing facilities equipped with the latest in technology forManufacturing, R&D and QC

• Clients include ancillaries of Tata Motors, Hyundai, TVS, Maruti, Hero Honda, Honda, General Motors,Toyota, LG, Samsung, Videocon and many more.

• Group Turnover: INR 600 Million

Page 3: SEW Power Press Brochure

Infrastructure :

SEW continuously upgrades its infrastructure to match the latest in technological advancements. This includes thebest in manufacturing to the most accurate of measuring instruments and techniques.

CNC Machines at our works include Doosan Horizontal Boring & Milling machine, WMW CNC Boring machine, BFW& Takeda VMCs, DMTG Turning Center, SEW CNC Lathe, Scharman Horizontal Milling Machine, Zinser CNC FlameCutting & Takishawa Turning Center.

Quality Control :

Our complete effort is to deliver the best technologicalSheet Metal solutions at par with the International level.

The company offers the machines with the latestcomponents from Japan/Taiwan. The in house fabricatedframes are machined with single set up boring machineswith stringent accuracies parameters.

All the further parts of machines are done with the latestCNC machining centers.

All the basic parameters and assembly levels aremaintained to serve the client with the best quality machineenabling our customers to achieve the desired accuraciesin their end products.

Doosan CNC 5 Axis Horizontal Boring Machine WMW CNC 5 Axis Horizontal Boring Machine

BFW Vertical Machining Centre WMW Niles Gear Grinder

Electronic Vertical Measuring Instrument

Page 4: SEW Power Press Brochure

EXTRA RIGID CROSS SHAFT POWER PRESS - SNX SERIES

DOUBLE CRANK CROSS SHAFT POWER PRESS - SNX2 SERIES

SNX :• High torque pneumatically operated single disc combined

clutch and brake unit.• High accuracy transmission gears and high rigidity crank

ensure press long life and accuracy.• 6 points GIBS duly fitted with sintered bronze linings.

SNX2 :• Applicable for single and progressive die application in

blanking, piercing, bending, forming, interlink with transfer unit• Rigid Frame with less deflection• Wide Bolster and Slide Area• These Presses are most suitable for Automobile components

& White Goods Industry

NG : Ungeared Series HG : High Speed Geared Series SG : Standard Geared Series

MODEL SNX-35 SNX-45 SNX-63 SNX-80 SNX-110 SNX-160 SNX-200 SNX-250NG HG SG NG HG SG NG HG SG HG SG HG SG HG SG HG SG HG SG

Capacity Tonne 35 45 63 80 110 160 200 250Fix Stroke mm 40 40 90 50 50 110 50 50 130 60 150 70 160 80 200 90 220 100 250Adjustable Stroke mm 8~40 8~40 8~80 8~50 8~50 8~90 8~50 8~50 8~100 8~60 8~100 8~70 8~125 - 8~160 - - - 20~160SPM (Fix) SPM 150 130 80 140 120 70 130 100 60 100 60 80 50 80 40 65 35 55 30SPM (Variable) SPM 100~200 80~170 60~90 100~180 80~160 50~80 100~160 70~150 40~70 60~130 40~70 60~120 35~60 50~100 30~50 40~80 25~45 30~70 25~40Rating Point mm 1.2 2.3 3.2 1.5 2.3 3.2 1.5 2.3 4 3 4.5 3 5 3.5 6 3.5 6 4 6Die Height mm 250 270 300 330 360 400 450 450Slide Adjustment mm 50 60 70 80 90 100 110 120Slide Area mm² 380 x 300 430 x 350 500 x 400 560 x 460 650 x 520 720 x 580 860 x 650 960 x 720Bolster Area mm² 780 x 400 840 x 440 900 x 520 1050 x 600 1150 x 680 1250 x 760 1400 x 840 1500 x 900

MODEL SNX-2-110 SNX-2-160 SNX-2-200 SNX-2-250 SNX-2-300SG HG SG HG SG HG SG HG SG HG

Capacity tonne 110 160 200 250 300Length of Stroke mm 180 110 200 130 230 150 250 180 280 180Stroke per Minute Fixed speed SPM 50 70 40 60 35 50 30 45 30 45

Variable speed 35~65 45~90 30~50 35~70 25~45 30~60 22~40 30~50 20~35 30~50Tonnage Rating Point at B.D.C. mm 5 6 7 7 8Die Height mm 400 350 450 400 500 450 550 450 550 450Adjustment of Slide mm 90 100 110 120 120Area of Slide mm 1430 x 520 1560 x 580 1850 x 650 2100 x 700 2100 x 800Area of Bolster mm 1880 x 680 2040 x 760 2420 x 840 2700 x 920 2700 x 940

Page 5: SEW Power Press Brochure

STRAIGHT SIDE SINGLE CRANK POWER PRESS - SNXR SERIES

STRAIGHT SIDE DOUBLE CRANK POWER PRESS - SNXP2 SERIES

SNXR :• Straight side frame design virtually eliminates angular

deflection, increases accuracy for progressive dieapplications and reduces maintenance costs on toolings.

• Zero angle deflection of frame and cost effective in toolingmaintenance work.

• So easy to operate and applicable to integrate with varioustype of press ancillary equipment.

SNXP2 :• Presses are designed to resist deflection & provide accurate

pressings and long tool life even at full loads.• These presses are most suitable for automobile components and

white goods industry.• Improve stamping quality.• Minimum frame deflection Increase permissible off center loads.• Reduced noise and variations when blanking.

MODEL SNXP-2-160 SNXP-2-200 SNXP-2-250 SNXP-2-300 SNXP-2-400HG SG HG SG HG SG HG SG HG SG

Capacity Tonne 160 200 250 300 400Stroke mm 130 200 150 230 180 250 180 280 200 300Fixed SPM 60 40 50 35 45 30 40 30 35 25Variable 40~85 30~55 35~70 25~45 30~60 22~40 25~50 20~35 25~50 15~30Rating Point mm 4 6 4 7 5 7 5 7 6 7Die Height mm 400 450 450 500 450 550 450 550 450 600Slide Adjustment mm 100 100 120 120 120Slide Area mm 1560x 650 1850x 750 2100x 820 2100 x 900 2200x 1000Bolster Area mm 1800 x 760 2200x 900 2500 x 920 2500 x 1000 2500 x 1100

MODEL SNXR-80 SNXR-110 SNXR-160 SNXR-200 SNXR-250HG SG HG SG HG SG HG SG HG SG

Capacity Tonne 80 110 160 200 250Fix Stroke mm 60 150 70 180 80 200 90 220 100 250Adjustable Stroke mm 8 ~ 50 8 ~ 100 8 ~ 70 8 ~ 125 - 8~160 - - - 20~160

Fixed 100 60 80 50 80 40 65 35 55 30 Variable 60 ~ 130 40 ~ 70 60~120 35 ~ 60 50~100 30 ~ 50 40 ~ 80 25 ~ 45 30~70 25 ~ 40

Rating Point mm 3 4.5 3 5 3.5 6 3.5 6 4 6Die Height mm 330 360 400 450 450Slide Adjustment mm 80 90 100 110 120Slide Area Standard mm 560 X 460 650 X 520 720 X 580 860 X 650 960 X 720Slide Area Optional mm 700 X 500 800 X 600 900 X 650 1000 X 700 1100 X 800Bolster Area mm 900 X 600 1000 X 680 1150 X 760 1250 X 840 1350 X 900

Strokes per min.

HG : High Speed Geared Series SG : Standard Geared Series

Page 6: SEW Power Press Brochure

LINK MOTION CROSS SHAFT POWER PRESS - SLX SERIES

STRAIGHT SIDE CROSS SHAFT POWER PRESS - SXP SERIES

SLX :• Fast approach / return speeds with reduced slide velocity

during the working portion of the stroke, minimizingvibration and noise while extending tooling life

• Highly rigid frame with minimum deflection• Speed slows down near bottom dead center

SXP :• Straight sided frame designed victually eliminates angular

deflection, providing increased precision and reducingmaintenance cost of tools

• Rigid Frame duly straightened for achieving zero deflection

MODEL SLX -110 SLX - 160 SLX - 200 SLX- 250

Capacity Tonne 110 160 200 250

Length of Stroke (D) mm 160 200 220 220

Fixed Speed 50 40 35 30

Variable Speed 35 - 60 30 - 50 25 - 45 25 - 40

Tonnage Rating Point (BDC) mm 5 6 6 6

Die Height (DH) mm 360 400 450 450

Slide Adjustment mm 90 100 110 120

Slide Area (PXG) mm 650 X 520 720 X 580 860 X 650 960 X 720

Bolster Area (EXF) mm 1150 X 680 1250 X 760 1400 X 840 1450 X 900

MODEL SXP-110 SXP-160 SXP-200 SXP-250 SXP-315 SXP-400 SXP-500Capacity Tonne 110 160 200 250 3 1 5 400 500

Fixed Standard 125 160 200 200 200 250 250Adj. Optional 8-125 10-160 10-160 -- -- -- --

Rating Point at 20° BDC 5 6.3 7 8 8 10 12Speed SPM 45 40 40 35 30 20 20

Standard 600 x 550 700 x 650 700 x 650 800 x 750 850 x 800 900 x 850 900 x 850Optional 700 x 650 800 x 750 800 x 750 900 x 800 950 x 850 1000 x 900 1000 x 900Shank Dia 63 63 80 80 80 80 80Standard 800 x 700 900 x 800 900 x 800 1000 x 900 1050 x 900 1100 x 1000 1100 x 1000Optional 900 x 800 1000 x 900 1000 x 900 1100 x 1000 1150 x 1000 1200 x 1050 1200 x 1050Thickness 140 165 165 180 180 200 200Opening (Dia) 140 170 170 200 200 250 250

SlideArea

Stroke

BolsterArea

StrokesPer Minute

SPM

Page 7: SEW Power Press Brochure

DOUBLE COLUMN TWO POINT POWER PRESS - SDU SERIES

• SDU Series are designed for blanking, drawing, trimming, piercing,forming of relatively thick metal parts. Due to wide bolster area thepresses are suitable for automobile industry and white goodsindustry with high quality and precision.

MODEL SDU - 200 SDU - 250 SDU - 315 SDU - 400 SDU - 500

Capacity Tonne 200 250 315 400 500

Fixed Stroke mm 200 200 250 300 300

Rating Point mm 9 12 12 12 12

Die Height mm 500 600 600 700 700

Slide Area mm 1700 x 1100 1900 x 1100 2150 x 1200 2150 x 1200 2400 x 1400

Bolster Area mm 1800 x 1200 2000 x 1200 2250 x 1300 2250 x 1300 2500 x 1500

• Hydraulic overload protection• Extra long 8 points gibs• Air counter balancer device• Motorised lubrication with distributing monitor

Page 8: SEW Power Press Brochure

HIGH SPEED PRECISION POWER PRESS - HSD SERIES

• Welded steel construction with maximum rigidity andlowest deflection

• Fabricated steel slide running in extra -long guides toensure perfect alignment

• Plunger guiding system permits the precise adjustmentof slide running clearances and also helps achieveparallelism and squareness of travel, thus improving tool life

• Combination clutch and brake with inter-locking of functionsand dual solenoid valve to ensure “fail - safe” operations

• Variable speed drive for wide range and quickselections of speed

• Motorised lubrication system, centrally controlled andmonitored, so that in case of any fault in the system themachine stops immediately

• Bearing temperature sensor is an standard feature. Thisprevents demage to major bearings by stoping machineif bearing temperature exceeds preset values

MODEL HSD-125 HSD-200

Capacity Tonne 125 200

Stroke Fixed mm 30 30

Speed Variable min / max 80 / 250 80 / 200

Shut Height from Table to Slide face with Slide down adjustment mm 380 400

Slide Area LR x FB 1200 x 600 1700 x 700

Bolster Area LR x FB 1300 x 800 1800 x 900

Scan for video

Page 9: SEW Power Press Brochure

STRAIGHT SIDED DOUBLE COLUMN “H” FRAME

SINGLE POINT CRANK UN-GEARED

HIGH SPEED POWER PRESS - PSH SERIES

MODEL PSH-1-40 PSH-1-63 PSH-1-110 PSH-2-40 PSH-2-80 PSH-2-125

Capacity Tonne 40 63 110 40 80 125

Fixed Stroke mm 30 40 40 25 40 40

Fixed Spm 150 150 125 140 140 125

Variable Spm 100~200 100 ~200 100~150 65~200 100~180 100 ~150

Rating Point mm 1 1.3 1.5 1.3 1.3 1.5

Die Height mm 300 300 350 300 300 350

Slide Adjustment mm 60 70 90 60 60 70

Slide Area mm 510 x 450 700 x 550 750 x 600 600 x 490 1000 x 550 1040 x 650

Bolster Area mm 700 x 550 800 x 600 850 x 630 750 x 550 1200 x 650 1320 x 750

• Single Action, Single Point Suspension, ‘H’ TypeStraight Sided Non Geared Press having Box typewelded Monolithic Frame Construction, Pneumaticallyoperated Clutch and Brake, Motorised CentralisedLubrication. Accuracy confirming to JIS Standards.

Page 10: SEW Power Press Brochure

QUICK DIE CHANGE SYSTEM (QDCS)

In order to save time for the die change and ensure the safety of theoperation, it is just in time to apply quick die change system.

QDCS Consists of :

Die Clamps for Upper Clamp 4 Nos.

Die Clamps for Lower Clamp 4 Nos.

Hydraulic Die Lifters 2 Nos.

Air Driven Hydraulic Pump Unit 1 Nos.

Die Arm 2 Nos.

AIR DRIVEN HYDRAULICPUMP UNIT• It has the function of inspection

pressure and can be interlockedwith the machine.

• The movement between eachequipment will be pined downmutually in order to insure thesafety of operation.

ELECTRONIC CONTROLOPERATION PANEL• It is equipped with interlock

control-switch of which its cableis interlocked the machine.

• It is equipped with onesafety-control device in which isfor preventing any wrongoperation.

DIE CLAMP• Replace the traditional

method which used thescrew to fix the die.

• Use the T-slot of the plateto fix or fix directly on theplate.

DIE LIFTER• Model : DL, DB

1. Hydraulic type2. lnstall in the T-slot or U-slot

• Model : DS1. Spring type2. Spread equally andinstall in the plate.

• ModeL : DLS1. Spring type2. Install in the T-slot or U-slot

DIE ARM• Can pull out and push in the

die from the plate easily.• There are 4 easy operative

ways for the storage when it isnot used.

Page 11: SEW Power Press Brochure

PRESS AUTOMATION ACCESSORIES

Auto Leveller and Cradle2 in 1 CL SeriesRange :Width 150 mm - 300 mmThickness : 0.35 mm - 2.5 mm

Uncoiler & Leveller2 in 1 SeriesRange :Width 200 mm - 800 mmThickness : 0.35 mm - 2.5 mm

Pneumatic FeederAF SeriesRange :Feeding Width 50 mm - 450 mmMaterial Thickness : 0.5 mm - 3 mm

Roll FeederRange :Feeding Width 100 mm - 700 mmMaterial Thickness : 0 - 3.5 mm

Twin Decoiles and Sloop Straightenerfor HSD SeriesRange :Material Width 200 mm - 400 mmMax. Material Thickness : 0 - 1.6 mm

Gear Change Cam FeederRange :Material Width 150 mm - 300 mmMaterial Thickness : 0.35 mm - 1.0 mm

Page 12: SEW Power Press Brochure

SINGHAL POWER PRESSES PVT. LTD.

SALES OFFICES

CORP. OFFICE : 201-202, KARMA STAMBH INDUSTRIAL ESTATE, OPP. MTNL OFFICE, LBS MARG, VIKHROLI (W), MUMBAI-400 083

TEL.: 67242000, 25784515 FAX : 91-22-25798809, 67969652 E-mail : [email protected] Web : www.sewpresses.com

PLANT : NH 8B, OPP. FIELD MARSHAL SCHOOL, SHAPAR, DIST. RAJKOT TEL.: 02827-252358, 253381 FAX : 02827-253278

PUNE :

18, Soham Industrial Complex,

Plot No. 318, Sector -10,

Near Times of India, Bhosari, Chinchwad,

Pune-411010 Tel.: 9619776951

CHENNAI :

143, Angappa Naicken Street,

CHENNAI-600 001

Tel.: 25221246

Telefax : 044-25221245

BENGALURU :

603 - A, Mittal Tower, M. G. Road,

BENGALURU-560 001

Tel.: 25587728

Telefax : 080-25594143

FARIDABAD :

53, 1st Floor,

Neelam Flyover Market,

FARIDABAD-121001

Tel.: 0129-2420150

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