several years ago we created our first test plot for utilizing...
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Several years ago we created our first test plot for utilizing UltraBaseSystemsTM panels as the
base support system for interlocking concrete pavers. We showed this concept to a top
executive of one of the world's largest paver companies, his response was that nearly 70% of
all paver failures are base related. We knew we were on the right track. Where others may
have seen a problem we knew we had a solution
The following presentation is a commercially available interlocking concrete paver system that was
installed over UltraBaseSystems panels. With no excavation or additional fill added to the jobsite this
installation was completed in just two days by UltraBaseSystems’ President Dave Barlow
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The existing mulch and organics in the
area was stripped away and the entire
site compacted and leveled.
An 8 oz permeable woven geotextile
fabric was installed on the prepared
ground ready for panels.
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Utilizing a homemade compass the 14 foot
diameter circle was drawn onto the assembled
panels in the driveway and cut to shape using a
jigsaw. It was much easier to precut the panels in
the driveway rather than the heavily landscaped
backyard. The panels were disassembled and
moved to the backyard and reassembled over the
geotextile fabric. You'll note that there are a few
missing panels; that is a result of my inability to
count properly so there was a quick trip back to the
shop for a few extra panels.
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A thin layer of permeable woven geo-fabric was installed on top of the panels. We used a poly propylene material
that would prevent moisture from absorbing into the geo fabric which could result in mold in the sand joints. This
thin layer of permeable material is there to prevent the sand filler used between the pavers from washing away. If the
pavers had been uneven such as the inconsistencies found in flagstone, then a 1 inch layer of bedding sand
would've been secreted on top of the geo-fabric and then the pavers installed. This is the same technique used on a
compacted rock base but instead the bedding sand is installed on the geo covered panels.
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This pre-engineered paver kit made easy
work of laying out the concentric rings of
the patio. As long as you are able to
count and read a tape measure this
installation is quite easy. Row after row
the ring finally reaches the 14 foot
diameter measurement.
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The excess geo-fabric is cut away and the
commercially available paver edging is
secured in place. This edging prevents the
pavers from moving outwards. Prior to the
edging being installed additional sand was
packed under the cut panels to firm up the
outer edge.
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The existing synthetic turf was trimmed and
wrapped into the gap that was left between the
new UltraBaseSystems panels and pavers and
the existing panels on which the turf is installed.
Panels are everywhere in this yard.
Course sand is swept into the joints and
watered to lock the pavers in place.
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Two coats of sealer are sprayed onto the pavers giving a nice low luster finish while helping stabilize the sand joints.
The end result is a beautiful new patio capable of supporting the load of an automobile and was easily achieved by using this
great base technology.
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We have added a few additional photographs of this yard to show the versatility of UltraBaseSystems. From the putting green
area to the pet run, the paver fire pit to the landscaping turf, panel base technology transformed this yard into a showplace
without the need of heavy equipment or trucks of fill material. The turf is easily attached to the panels using staples which
prevent even the smallest sections of turf from moving in the wind or rain.
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UltraBaseSystems panels performed
perfectly in my own yard and I'm
confident they will pass your test also.
Dave Barlow, President
Innovative Base Technologies LLC,
5030 Seminole Blvd., St. Petersburg, FL 33708
+1-727-391-9009 :: US 1-866-921-7888
www.ultrabasesystems.com