service parts list models pc8000 pc8001 - impco rev c.pdf · i service parts list models pc8000...

i

Service Parts List Models PC8000 PC8001

30-B92-10 Rev C

P. Robertson November 2013

P. Robertson June 2013

Battery Powered AC System

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IMPCO Technologies Canada Inc.

www.impcotechnologies.com

Models covered by this publication Model # Description PC8000 ClearSky Battery Powered AC Unit

PC8001 ClearSky Battery Powered AC Unit with Shore Power

http://www.impcotechnologies.com/

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Table of Contents

Contents Evaporator ................................................................................................................................................ 1

Evaporator/ Compressor Box .................................................................................................................... 3

Compressor Box Internal Components ..................................................................................................... 4

Wiring Harnesses ...................................................................................................................................... 5

Wiring Harnesses ...................................................................................................................................... 5

Hoses and Fittings ..................................................................................................................................... 6

Venting, Accessories, Controls .................................................................................................................. 7

Labels, Electrical ........................................................................................................................................ 8

Optional Equipment, Shore Power ........................................................................................................... 9

Optional Equipment, Hotel Power .......................................................................................................... 10

Optional Equipment, Battery Boxes, Batteries ....................................................................................... 11

Optional Equipment, Start Assist, Heater ............................................................................................... 12

Numeric Parts Index ................................................................................................................................ 13

1

Evaporator

# Part Number Description

1 55-B40-06 EVAPORATOR AIR DIFFUSER VENT

2 55-B40-07 EVAPORATOR HSG FRONT COVER

3 55-B40-08 EVAPORATOR HOUSING

4 55-B50-01 EVAP. ANTI-ICE THERMOSTAT

5 55-B50-02 EVAPORATOR FAN ASSEMBLY

6 55-B50-03 EVAPORATOR CORE

5

3

4

6

2

1

Evaporator

2

Condenser


1 55-B60-03 For all units with Diamond Plate Cover

CONDENSER/BRACKET ASSY

2 55-B60-02 CONDENSER FAN

3 30-B20-01 COVER, CONDENSER BRACKET (Diamond Plate)

4 30-B20-08 MESH ASSEMBLY

5 55-B60-00 CONDENSER ASSEMBLY (DIAMOND PLATE COVER AND MESH NOT INCLUDED)

55-B60-10 CONDENSER INSTALL KIT (NOT SHOWN)

6 55-B88-21 55-B88-22

For all units with a Black Condenser

BRKT MOUNTS CONDENSER BRACKET TILT CONDENSER

7 55-B88-40 HOUSING CONDENSER

8 55-B88-10 COIL CONDENSER

9 55-B35-20 FAN CONDENSER

55-B88-00 CONDENSER COMPLETE (INCLUDES ITEMS 6, 7, 8 AND 9)

2

3

7

6

8

9

6

4

1

Condenser

5

3

Evaporator/ Compressor Box # Part Number Description

1 55-B50-00 EVAP. ASSY W/ MOUNTING KIT

2 55-B55-00 COMPRESSOR BOX ASSY

3 55-B55-05 COMPRESSOR BOX COVER

55-B55-20 COMPRESSOR BOX INSTALL KIT (not shown on exploded views)

Evaporator/ Compressor Box

2 1

3

4

Compressor Box Internal Components # Part Number Description

1 55-B55-01 REFRIGERANT PRESSURE SWITCH 2 55-B55-02 COMPRESSOR ECU,12VDC 3 55-B55-03 COMPRESSOR BOX BASE 4 55-B55-04 COMPRESSOR ASSY, TWIN 12V (w/ Copper Lines) 5 55-B55-06 COMPRESSOR BOX VENT FAN 6 55-B55-07

55-B55-TBA

COMPRESSOR APPLICATION MODULE W/ CLAMP FOR UNITS WITH A DIAMOND PLATE CONDENSER COMPRESSOR APPLICATION MODULE W/ CLAMP FOR UNITS WITH A BLACK CONDENSER

4

2

6

5

3

1

Compressor Box Internal Components

5


1 55-B30-01 TEMP. PROBE W/ CABLE (10’ 10” (3 m) long)

2 55-B30-02 POWER CABLE (App. Module to Evaporator - 16’ 5” (5 m) long)

3 55-B30-03 POWER CABLE (Battery to Compressor ECU - 16’ 5” (5 m) long)

4 55-B30-04 POWER CABLE (App. Module to Condenser - 16’ 5” (5 m) long)

5 55-B30-05 COMPRESSOR CABLE SET (Internal Connections)

6 55-B30-06 POWER CABLE (Battery to Application Module - 16’ 5” (5 m) long)

7 55-B30-07 COMM. CABLE, DISPLAY (Application Module to Control/Display)

8 55-B30-TBA 55-B30-TBA2

CONDENSER FAN CABLE DIAMOND PLATE CONDENSER CONDENSER FAN CABLE, BLACK CONDENSER

Wiring Harnesses

1

2

3

4 5 6

7

Wiring Harnesses

8

6


1 55-B20-01 REFRIGERANT LINE,G6 (LIQUID - 13’ (4 M) LONG)

2 55-B20-02 REFRIGERANT LINE,G8 (GASEOUS - 23’ (7 M) LONG)

3 55-B20-03 SLEEVE, INSULATION (GASEOUS REFRIGERANT LINE – 23’ (7 M) LONG)

4 55-B20-11 FITTING W/ CLAMP , 90° - G8 LINE (COMPRESSOR “IN”, CONDENSER “IN”, BLACK CONDENSER)

5 55-B20-12 FITTING W/ CLAMP , STRAIGHT - G6 LINE (CAPILLARY TO DRIER/FILTER)

6 55-B20-13 FITTING W/ CLAMP , 90° - G6 LINE (CONDENSER “OUT”)

7 55-B20-14 FITTING W/ CLAMP , STRAIGHT - G8 LINE (EVAPORATOR “OUT”)

8 55-B20-15 FITTING W/ CLAMP , 90° - G8 LINE (COMPRESSOR “OUT” AND CONDENSER “IN” DIAMOND PLATE CONDENSER)

9 55-B35-01 TUBE, DOUBLE CAPILLARY (COPPER - WITH DRIER/FILTER)

Hoses and Fittings

1 2 3

4

5 6

7 8 9

Hoses and Fittings

7

Venting, Accessories, Controls


Not Shown 30-B73-10 CLEARSKY INTERLOCK HARNESS

1 55-B25-02 WIRELESS REMOTE CONTROL

2 55-B25-10 CONTROL/DISPLAY - PCB

3 55-B40-02 SAFETY GRATE, COOLING DUCT (COOLING DUCT)

4 55-B40-03 FLANGE, COOLING DUCT (COOLING DUCT)

5 55-B40-04 DUCT CLAMPS, METAL

6 55-B40-05 AIR GRILL, BLACK PLASTIC

7 55-B45-01 COOLING DUCT, FLEXIBLE

Venting, Accessories, Controls

7

5 6

3 2 1 4

8

Labels, Electrical


1 26-B20-02 FUSE HOLDER, BOLTON ,HI-AMP

2 26-B20-03 FUSE,BOLTON,200A

3 26-B20-04 AUXILIARY BATTERY ISOLATOR

4 26-B20-17 LUG #2 AWG, FLEX CONDUCTOR

5 30-B20-06 LABEL, CONDENSER COVER (DIAMOND PLATE CONDENSER)

6 37-B40-01 GROMMET,RUBBER,3/4" ID

7 55-B50-04 EVAPORATOR LABEL, CLEARSKY

1

2

3 4

4

6

5

7

Labels, Electrical

9

Optional Equipment, Shore Power


Not shown PGB800 SHORE POWER CLEARSKY KIT

1 29-B18-10 BATTERY CHARGER 70A, 14.7VDC

2 29-032-20 RECEPTACLE SHORE POWER, CLEARSKY COMP

Not shown 29-B14-00 BRACKET, RECEPTACLE CHROME

Not shown 29-B35-00 CABLE ASSY SH POWER KIT

1

2

Optional Equipment and Accessories Shore Power

10

Optional Equipment, Hotel Power


PGB100 KIT, HOTEL POWER

1 26-B20-00 INVERTER W GFCI,1000W,MODIFIED

2 26-B20-02 FUSE HOLDER, BOLTON, HI-AMP

3 26-B20-17 LUG #2 AWG, FLEX CONDUCTOR

4 26-B20-25 FUSE, BOLT ON,150 AMP

Not Shown 26-B20-15 WELDING CABLE,2 AWG, RED (purchase by meter)

Not Shown 26-B20-16 WELDING CABLE,#2 AWG, BLACK (purchase by meter)

Optional Equipment and Accessories Hotel Power

3

4

2

1

11

Optional Equipment and Accessories Battery Boxes, Batteries

Optional Equipment, Battery Boxes, Batteries


1 PGB106 BATT. BOX 2X2 SIDE MNT. W HW

2 26-B27-01 FRAME RAIL BATTERY BOX

3 PGB104 4 BATTERY STACK PACK BOX

4 PGB107 4 BATTERY SIDE PACK

Not Shown 26-B26-20 NO DRILL MOUNTING KIT

Not Shown 26-B20-01 BATTERY, DEEP CYCLE - AGM31

1 2

3

4

12

Optional Equipment and Accessories Start Assist, Heater

Optional Equipment, Start Assist, Heater


Not shown PGB801 KIT, START ASST, CLEARSKY APU

1 30-540-04 AIR HEATER AIR TOP 2000 ST

1

13

Numeric Parts Index Description Page #

26-B20-00 INVERTER W GFCI,1000W,MODIFIED 10 26-B20-01 BATTERY, DEEP CYCLE - AGM31 11 26-B20-02 FUSE HOLDER, BOLTON ,HI-AMP 8 26-B20-02 FUSE HOLDER, BOLTON, HI-AMP 10 26-B20-03 FUSE,BOLTON,200A 8 26-B20-04 AUXILIARY BATTERY ISOLATOR 8 26-B20-15 WELDING CABLE,2 AWG, RED 10 26-B20-16 WELDING CABLE,#2 AWG, BLACK 10 26-B20-17 LUG #2 AWG, FLEX CONDUCTOR 8 26-B20-17 LUG #2 AWG, FLEX CONDUCTOR 10 26-B20-25 FUSE, BOLT ON,150 AMP 10 26-B26-20 NO DRILL MOUNTING KIT 11 26-B27-01 FRAME RAIL BATTERY BOX 11 29-032-20 RECEPTACLE SHORE POWER, CLEARSKY COMP 9 29-B14-00 BRACKET, RECEPTACLE CHROME 9 29-B18-10 BATTERY CHARGER 70A, 14.7VDC 9 29-B35-00 CABLE ASSY SH POWER KIT 9 30-540-04 AIR HEATER AIR TOP 2000 ST 12 30-B20-01 COVER, CONDENSER BRACKET (Diamond Plate) 2 30-B20-06 LABEL, CONDENSER COVER (DIAMOND PLATE CONDENSER) 8 30-B20-08 MESH ASSEMBLY 2 30-B73-10 CLEARSKY INTERLOCK HARNESS 7 37-B40-01 GROMMET,RUBBER,3/4" ID 8 55-B20-01 REFRIGERANT LINE,G6 (LIQUID - 13’ (4 M) LONG) 6 55-B20-02 REFRIGERANT LINE,G8 (GASEOUS - 23’ (7 M) LONG) 6 55-B20-03 SLEEVE, INSULATION (GASEOUS REFRIGERANT LINE – 23’ (7 M) LONG) 6 55-B20-11 FITTING W/ CLAMP , 90° - G8 LINE (COMPRESSOR “IN”, CONDENSER “IN”, BLACK

CONDENSER) 6

55-B20-12 FITTING W/ CLAMP , STRAIGHT - G6 LINE (CAPILLARY TO DRIER/FILTER) 6 55-B20-13 FITTING W/ CLAMP , 90° - G6 LINE (CONDENSER “OUT”) 6 55-B20-14 FITTING W/ CLAMP , STRAIGHT - G8 LINE (EVAPORATOR “OUT”) 6 55-B20-15 FITTING W/ CLAMP , 90° - G8 LINE (COMPRESSOR “OUT” AND CONDENSER “IN”

DIAMOND PLATE CONDENSER) 6

55-B25-02 WIRELESS REMOTE CONTROL 7 55-B25-10 CONTROL/DISPLAY - PCB 7 55-B30-01 TEMP. PROBE W/ CABLE (10’ 10” (3 m) long) 5 55-B30-02 POWER CABLE (App. Module to Evaporator - 16’ 5” (5 m) long) 5 55-B30-03 POWER CABLE (Battery to Compressor ECU - 16’ 5” (5 m) long) 5 55-B30-04 POWER CABLE (App. Module to Condenser - 16’ 5” (5 m) long) 5 55-B30-05 COMPRESSOR CABLE SET (Internal Connections) 5 55-B30-06 POWER CABLE (Battery to Application Module - 16’ 5” (5 m) long) 5 55-B30-07 COMM. CABLE, DISPLAY (Application Module to Control/Display) 5 55-B30-TBA CONDENSER FAN CABLE DIAMOND PLATE CONDENSER 5

Numeric Parts Index

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Part Number Description Page # 55-B30-TBA2 CONDENSER FAN CABLE, BLACK CONDENSER 5 55-B35-01 TUBE, DOUBLE CAPILLARY (COPPER - WITH DRIER/FILTER) 6 55-B35-20 FAN CONDENSER 2 55-B40-02 SAFETY GRATE, COOLING DUCT (COOLING DUCT) 7 55-B40-03 FLANGE, COOLING DUCT (COOLING DUCT) 7 55-B40-04 DUCT CLAMPS, METAL 7 55-B40-05 AIR GRILL, BLACK PLASTIC 7 55-B40-06 EVAPORATOR AIR DIFFUSER VENT 1 55-B40-07 EVAPORATOR HSG FRONT COVER 1 55-B40-08 EVAPORATOR HOUSING 1 55-B45-01 COOLING DUCT, FLEXIBLE 7 55-B50-00 EVAP. ASSY W/ MOUNTING KIT 3 55-B50-01 EVAP. ANTI-ICE THERMOSTAT 1 55-B50-02 EVAPORATOR FAN ASSEMBLY 1 55-B50-03 EVAPORATOR CORE 1 55-B50-04 EVAPORATOR LABEL, CLEARSKY 8 55-B55-00 COMPRESSOR BOX ASSY 3 55-B55-01 REFRIGERANT PRESSURE SWITCH 4 55-B55-02 COMPRESSOR ECU,12VDC 4 55-B55-03 COMPRESSOR BOX BASE 4 55-B55-04 COMPRESSOR ASSY, TWIN 12V (w/ Copper Lines) 4 55-B55-05 COMPRESSOR BOX COVER 3 55-B55-06 COMPRESSOR BOX VENT FAN 4 55-B55-07 COMPRESSOR APPLICATION MODULE W/ CLAMP FOR UNITS WITH A DIAMOND

PLATE CONDENSER 4

55-B55-TBA COMPRESSOR APPLICATION MODULE W/ CLAMP FOR UNITS WITH A BLACK CONDENSER

4

55-B55-20 COMPRESSOR BOX INSTALL KIT (not shown on exploded views) 3 55-B60-00 CONDENSER ASSEMBLY (DIAMOND PLATE COVER AND MESH NOT INCLUDED) 2 55-B60-02 CONDENSER FAN 2 55-B60-03 CONDENSER/BRACKET ASSY 2 55-B60-10 CONDENSER INSTALL KIT (NOT SHOWN) 2 55-B88-00 CONDENSER COMPLETE (INCLUDES ITEMS 6, 7, 8 AND 9) 2 55-B88-10 COIL CONDENSER 2 55-B88-21 BRKT MOUNTS CONDENSER 2 55-B88-22 BRACKET TILT CONDENSER 2 55-B88-40 HOUSING CONDENSER 2 PGB100 KIT, HOTEL POWER 10 PGB104 4 BATTERY STACK PACK BOX 11 PGB106 BATT. BOX 2X2 SIDE MNT. W HW 11 PGB107 4 BATTERY SIDE PACK 11 PGB800 SHORE POWER CLEARSKY KIT 9 PGB801 KIT, START ASST, CLEARSKY APU 12

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PID# 30-B92-10

service parts list models pc8000 pc8001 - impco rev c.pdf · i service parts list models pc8000...

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