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Page 1: SERVICE PARTS LIST GIPSY

SERVICE PARTS LIST

~51~ :

~ '

~52

~53 ~54

PLATE A

GIPSY

~56 j ~57

~4

To face page A I

e

Page 2: SERVICE PARTS LIST GIPSY

e ICE PARTS LIST GIPSY

~ 56

I~., ~

~

PLATE A To face paaa A l

Page 3: SERVICE PARTS LIST GIPSY

Austin Gipsy G4 Parts Cross Reference Version 1.0 www.BritishCarBreakfastClub.Com 3-Jul-19

Part BMC # Other # Plate Item Also Fits Vendor

Stripped Engine Unit (Petrol) 8G279 A -- None found None found

Half Engine 58G412 A -- None found None found

Block Cylinder 58G411 A 1 None found None found

Plug - Welch for Cylinder Block 2K8169 A 2 FX3/4 Taxi, AH 100/6 (Series BN6) www.kipmotor.com

Plug - Welch for Water Gallery (Side) AEC732 2K8170* A 3 *FX3/4 Taxi (may be the same) www.kipmotor.com

Plug - Welch for Water Gallery (Rear) AEC720 2K8160* A 4 *FX3/4 Taxi (may be the same) www.kipmotor.com

Plug for main oil channel (front) 2K6164 A 5 None found None found

Washer for Plug 6K433 A 6 Multiple https://rimmerbros.com/Item--i-6K433

Plug for Distributor & oil pump spindle-bore 8G500 A 7 MGA, AH 3000 www.mgspareparts.com.au

Washer for plug 6K432 A 8

AH 3000 (Series BN7 and BT7) gearbox sidecover

plug washer

Restrictor for Camshaft Bearing 1G1165 6K432L A 9

Land Rover Freelander, 2.0 L SERIES (TCIE)

DIESEL https://rimmerbros.com

Plug for oil cooler boss 2K4993 10M118 A 10 Morris Minor, Austin 1800 https://www.morrisminorspares.com

Washer for Plug 2K4954 A 11 AH 3000 (Series BN7 and BT7), MG TD

Plug for oil release valve 2K8377 A 12 AH 3000 (Series BN7 and BT7) oil pump plug valve

Washer for Plug 6K431 B875C A 13 BMC Farina

https://www.bmcfarina.com/contents/en-

uk/p1864_Washer-Relief_Valve.html

Plug for main bearing cap (felt) 11K396 A 14 None Found

https://buyexmilitarysurplus.co.uk/austin/11K

396-Felt-PlugSeal-LV7AN-2805-99-831-6872

Plug (Taper) for mail oil channe' - rear 8G507 EN7050 A 15 Austin 1800, AH BN4-BJ8 www.ahead4healeys.co.uk

Plug - for oilways and water gallery 2K6650 A 16 AH 3000 (Series BN7 and BT7) None found

Plug - for core hole (cylinder & crankcase) 6K38 A 17 None found None found

Cap - main bearing - front NSP A 18 N/A N/A

Cap - main bearing - center NSP A 19 N/A N/A

Cap - main bearing - rear NSP A 20 N/A N/A

Joint Washer - rear main bearing cap 1K1515 A 21 Leyland Thorny Croft 154 Marine Engine https://www.kdtrading.no/

Plug - rear main bearing cap 2K4608 A 22 BMC Mini

http://www.somerfordmini.co.uk/eshop/index.

php?main_page=page&id=118

Pipe - drain - rear main bearing cap 1K585 A 23 None found None found

Stud for main bearing cap 1K2810 A 24 AH BN1 and following www.britishcarspecialists.com

Nut for stud 1K2812 A 25 AH BN1 and following www.britishcarspecialists.com

Washer for stud (spring) LWN209 A 26 9/16" plain spring washer

Cover for water gallery (front) 1B1038 697-305 A 27 AH BN1 & BN2 www.ahead4healeys.co.uk

Joint Washer for Cover 1B1039 A 28 AH BN1 & BN2, Austin A70, A90 & A16 http://austincounties.org.uk

Stud for front cover 2K3405 A 29 AH 100/4 (Note: BSF threads) http://www.britishcarspecialists.com

Nut for stud 2K3975 A 30 AH 100/4 (Note: BSF threads) http://www.britishcarspecialists.com

Washer for stud (spring) LWN204 A 31 1/4" Std. spring washer

Stud for cylinder head 51K3483 A 32 FX3/4 Taxi www.kipmotor.com

cover for cylinder head block (rear) 11B238 A 33 AH 3000 (Series BN7 and BT7) None found

Joint Washer - for rear cover 11B239 A 34 None found None found

dowel for rear cover 11K131 A 35 None found None found

screw for rear cover 6K502 A 36 None found None found

Bush for distributor driving spindle 1K114 A 37 None found None found

Page 4: SERVICE PARTS LIST GIPSY

Screw for bush AJD6154N A 38 Nuffield M4,M3 Tractor Engine

https://www.tractorspareparts.co.uk/nt4206-

m4-governor-rear-end-assembly-p-

2056.html?sesid=812vdik58oe1102blnd2kbj1

j6

washer for screw (spring) LWN104 A 39 Morris 1/4 Ton & 6 Cwt. Civillian Van/Truck

Liner for camshaft 8G2214 550-645 A 40 AH BN1 & BN2, FX3/4 Taxi www.ahead4healeys.co.uk

Stud for petrol pump (long) 2K3451 A 41 None found None found

Stud for petrol pump (short) 2K3450 EN4504 A 42 AH BN1 & BN2, FX3/4 Taxi www.ahead4healeys.co.uk

Bearing - main - .01" 8G205810 A 43 AH BN1 & BN2, FX3/4 Taxi www.kipmotor.com

Bearing - main - .02" 8G205820 A 43 AH BN1 & BN2, FX3/4 Taxi www.kipmotor.com

Bearing - main - .03" 8G205830 A 43 AH BN1 & BN2, FX3/4 Taxi www.kipmotor.com

Bearing - main - standard 8G2058 A 43 AH BN1 & BN2, FX3/4 Taxi www.kipmotor.com

washer - thrust - (upper) 1D943 A 44 AH BN1 & BN2, FX3/4 Taxi www.kipmotor.com

washer - thrust - (lower) 1D1056 828-010 A 45 AH BN1 & BN2 www.ahead4healeys.co.uk

Stud for water pump 2K6065 EN4745 A 46 AH BN1 & BN2 www.ahead4healeys.co.uk

stud for dynamo bracket 6K440 A 47 None found None found

screw - oil pump locating 1K120 A 48 AH BN1 & BN2 www.ahead4healeys.co.uk

nut (cap) for screw 1K714 A 49 AH BN1 & BN2 www.ahead4healeys.co.uk

Washer for screw (fibre) 2K6958 A 50 AH BN1 & BN2

http://www.britishcarspecialists.com/store/ad

dToCart.php?ID=416&action=add

Piston Set - Std. 8G681 A 51 FX3/4 Taxi www.kipmotor.com

Ring Set - .01" 8G68110 A 51 FX3/4 Taxi www.kipmotor.com

Ring Set - .02" 8G68120 A 51 FX3/4 Taxi www.kipmotor.com

Ring Set - .03" 8G68130 A 51 FX3/4 Taxi www.kipmotor.com

Ring Set - .04" 8G68140 A 51 FX3/4 Taxi www.kipmotor.com

Ring - comression 1B2378 A 52 FX3/4 Taxi www.kipmotor.com

Ring - comression (taper) 2nd & 3rd Groove 1B2379 A 53 FX3/4 Taxi www.kipmotor.com

Ring - scraper 1B1341 A 54 FX3/4 Taxi www.kipmotor.com

Pin - Gudgeon 1B1007 A 55 Austin A70/A90 http://austincounties.org.uk/

Union for pressure pipe 6K22 A 56 AH BN1 & BN2 www.ahead4healeys.co.uk

washer for union (fibre) 2K4954 324-670 A 57 AH Sprite (coolant drain tap), AH BN1-BJ8 www.ahead4healeys.co.uk

washer for union (copper) 6K638 324-626 A -- MGA, FX3/4 Taxi, AH BN4-BJ8 (drain plug) www.ahead4healeys.co.uk

Page 5: SERVICE PARTS LIST GIPSY

SERVICE PARTS LIST e

Commendns E.IIO

Qty.

V~e

e GIPSY

MODIFICATIONS DESCRimON REMARKS

I ~Uillt mus. of 1 No. RHD LH . ~ , ---. !Ss,, ___ 1 I

Part Number

Type of

Vehicle I Amctldment

No. New Part Nwnber Change Point

ENGINE {2 ·1 UIRE PETROL) Stripped easJne 11Ait ................. - ............................ _ ...... (R) 8Gl79

Hall .engiDe ........................ -· ----·-··-·· ........... ----------- .. .,.... .. . S1JG411 Block eyu.clet ...... _. ______ , ........................... -~--- - ---·--··· · ·-- 5SG411

Ptug-wek:b for cylinder blocL .. - ...................... - .. lK8169 Plwg-welch ihr water pllery (sid.e} ... .. ..... . ............. AEC732 Plus-welch for water plluy (rear) ........................ AEC720 Plug for main oil cbn.nnel (front) ................ -------- 2K6164 Washer ror plug (copper) ......................................... 6K433 P~ug for distributor and oil pump spi:ndle-borc .. 8GmD Washer for plug _, _______ _ .... , .......... - .... -..................... 6K4l2 RC$t.rictor fof camshaft bearing ................................ I.QJ 16S Plug fo.r oil oooter bos:s ..... ... ...... ................ ................ 2K499J Washer for plug ............................... -....................... 2K4954 Plug for oil release valv~ ....... .................................... 2K8Jn Wuber ror Jili!g (~ppc:r) .................. .............. .......... 61<.431 Plug for main ~cap (felt) .......... _.................. IIK396 Plug- (tllpcf) for IIIlllll oil channel-rear ................ 80507 Plug- for oil ways a11d water gt~llery ........................ 2K66.50

~~~.:i:'~~:~!~~~~-~~~-~~-~~~-::::::::: ~~l~. Cap-main bearing-cemre ........ _ .................... - ... N.S.P. Cap--maiB bearing-rear .............. ....... ...... -............. N.S.P. Joint wuher-rear main bearins cop ----------~··--·-- IK1.51S Plug- rear main bearing cap .......... ....... _............... 2K4608 Pipe-draill-t'C4~ mai11 beari•ng cop ..... _................ J KS-85 Stud for main bearing cap................ ....................... I KlalO Nut for stud .......... ~------.. ~·-· ................................... IK2812 Washer for stud (spring) ........................................... LWN.209 Cover for waler gall«y (front) _ ................... .. . ______ 181038 Joint washer for covu ........ ...... _ ................................ IBI039 Stud for front cover ................ - .................... ---------- 21<.3405 Nut for stud .. - ................. -............................. _........... 2K397' Washer for stud (spring) ...... _ ..................... _............ lWN204 Stud for cylinder head ......... _ ..................................... SII04&3 Cover for cylirul« blodc (rear) ......... ....................... r I 8238 Joint washer for rear OO\'er ....... .............................. II 8239 Dowel foT rear cover ........ ---------.. -- ............. __ , . .,.... II KIll Screw ror rear cover .................................... _ ........... 6KS02 Bush fOf distrib11tor driving ~indlc .......... -............ IKI 14 Screw for bush ................... _ .................... - .............. AJD61S4N Washer for screw (spring) ______ , ........ ------------ ......... L WN 104

AI A2 Al A4 AS A6 A7 A8 A9 AU) All All AIJ Al4 AJS Al6 Al7 AlB Al9 A20 All A22 All A24 A25 A26 A27 A28 A29 A30 All Al2 A33 A34 A3S A36 Al1 Al8 Al9

_,J ,~.I.,.,}, ,. , j_, . ..,l ..... ,.,,..,, , ,.,.,, .... l w•--·-.-"-"'" • ul ... •• ,.,.,._ .... ,,.,.,, • '"''' • • ., ... - ... -,..,f.,_,, • ""' ,,.,.,_,..,,,.,,. • ''"" • "'"' ·------·• •• """ •

1 • ~·· ,,.,.~ ... , ~~••..J ... ... ....... .. r ..... ••••• 1 n••Lo ou·~• lu ···-~ · • •__.. ••r• ,.._ •• , ... .._. .... .. _••••• · ~••••, , .... u-. -... ........ ~ •·• •-•••r•J• o o•Lu u .. ....... ... ..... . .. ,. • ••••-• •••' '"' , .......... • • • ....... •••rro • u•o 1 •·•

.... ! ....... 1 .... ------· .......... .... _, ______ ·---------------··· -· ----- ............. .......... - ... ~----·· ........... _ .. ___ ___ ................ _____ , .............. ..

.... 5 .... .... S. .. ...... ............. - ... - ........................ ~ ........................ - .... -.............. ·-----------.......... Replaces AEC7l9

.... 1 .... ---- ~-- ................ ...... ~·-----· _ ............ -····~ .............................. - .................. -................................... _, .... .................. ..

.... 1 . .- ---•- -- ................. ___ ________ '""""'"" _____ .................. __________ , ............. -~----------- - ·--·------ ------------............. ___________ __

... .1- ..... I .... ........ ·---------------- ........... - ....................... - ....................... - ... ,_ ................ - ... - ......................... _. ___ _____ _

.... 1 ....... 1 ... . ........ -~--.......... ........... _________ ,.,, ............ - .......................................................... - ............... ·---------------- ......... .

.... l.. ...... 2. ... ------ .......... .............. ---· ---~ ............ _______ ......................... - ....................... - ........................... ~ ............ .. ....... .. .. . l.. ... .... 2.- ............... .. ........... -· ______ ,., .... ........ _ __ __ ....... .. ............ ...... _ ............. ---·----................... _________ ...................... ..

:::: ~ ::~ I·::J ::: :::::::: :::::: ::::::~:::::.:: :::::::: :· .:::~::::::: ·::::: ::::::::::::::::::::.::::::::::::::::: ::· ::::::::::::::::::::::::: ·:::::::::::::::::::::: ::::::::::::::::::: .... 1 .... .... I .... .......................... - ... .................... _, .................. _____________ ,,., ...... _______ ... ., ............ --------............................. . .... I ....... 1.. .. .......... ........... _______ ........................... ............ - . .............................. _ .................................... .................. _ ... ., .... I ....... I .. ............ ........................................... __ , ................ - .......................................................... - ........................... ____ _ .. .4 ........ 4 .... ------- .................... _ ....................... _ .................. - .... - ................... ... - ...................... ~ ........................... ______ _

.. .. l ........ 1-- ............................ _. __ , .................... _ ........................ - ---·----------·"" _____ .... , ............. ______ .,,, ................. -......... .

.... 7 ........ 7 .............................. - ............. .......... _ ........................ - .................... ---................................. ................. , ... _________ !

.... I ........ L ... ......................... ~---- ..................... _ ................. ______ ...................... .. ...................... _ ...................................... . ... I ... -- 1 ............ ------------·--··---- ........ _, _ ______ ................ - ........................ -......................... -.............................. ~ ........... . --- ' --- .... I ............ _________ ,_, ........... --·-- -----------· .... -·-- ----------------~ ........... ~ ........................ _ ...................... - ......................... -. ... ........ r .... -- ·-- .............. ... _____ ........................ _ ........................................... .... ' .. _____ ......................................................... . .... L ..... I .... ____ ................... -... ..................... - .................................................... - ........................................................ -.. .. .... 1 ........ 1.. .. ~------ ........................ ........ ............ - ........................ ~---- ............... _______ ,, ............... ____ _,,. ........................ ___ __ .... I ........ 1. ............................................................ ............................. - ...... ........... _____ , .. , ..................................................... . .... 6 ....... 6 .......... ., ............... _______ .................. - ......................... _ ......................... _ .................................................. - ........... . .... 6 .... .... 6 .... ........ .............. -.................................................... _ .... ~--................................................................................. .. .... 6 .... .... 6 .... ........ -....................... .......... -----------. · ....... ......................................... ....... - ............................... -----~----................ . ,. __ [ __ .... I .... .. ...... ·-------...................... _______ , ........................................ ---------· ................................................................. .. .... L ...... I ........................................................... ---·----------....... ................................ _ .. _________ ,_,. ........................................ .. ___ .] ____ .... 3 .... ------- --~-----.............. ______ ............... ..-..................................................................... ~---- ---- ................ ·----------· ... .3 .... .... J .... -----· .................... _ ....................... - ......................... ~ .................................................................................... . __ 3 ......... 3 .... ------ -------·--··------·-· --~----·--............ - ................................................................ ........ _____ , .............................. .. .. 11 ... :1-.11 .... ------ ........................ -----............... _ .................................................. __________ ,.., .......... _______ ,. ................... _ .. __ , __ ,

~fY.:E [~~~:::::.:·:::§ I~-:·::~·:0 ~~:::·.0::~~~:f:~:: f=~]=.::::~::: :~~:·:::·::.:: s~::::l :::::::::1::::::::: ::::::1::::::::::.::::::::::: ::::::::::::: .. :::::~ -:~:::::::::::::::::::.::::::::::::::::::::. : :: =-~:::::::::::::::::::::: --~~~~~~--~-~~~---- ·----.

.. , .... -

.-. ....... - .. ........ ,,.~,. u,.••·•• •••••••••• -.,, ,,,,. ,. ,,,,,,_ •.•• , "'"'' u .,_-, •••• •• •• , •• ••••••• l oo •·•••"•••· ••.,n•••l•" ''''•·· · l •••··- •••·1- ·•••••• • ··~·••• , ,.,. • •o

AI

Page 6: SERVICE PARTS LIST GIPSY

SERVICE PARTS LIST

Commencing E. llO

Qty. per

Vehicle

GIPSY

MODIFICATIONS DESCRIPTION 1-----1---1 1Unit Type

of Vehicle

REMARKS

Petrol Engble-continu~d

Liner for camshaft ................................... ~ ............... . Stud for petrol pump (long) .................... _ ... - ...... .. . Stud for petrol pump (short) .................... ~ .... ........ .

Barine-main-standard ·-···-··········--.. ··~····-····· · Washer-thrust (upper) ..... - ... ~ ................ ~ .. --.. ·· Washer-thrust (lower) ............ ............................ ~ .. . Stud for water pump .............. _ ... _ ........................... . Stud for dynamo brackeL. ....... _ ...................... ~----Scn::w--oil pump locating ......... ~ .... ............. ...... _ .. .. Nut (cap) for screw .... ................. - ...................... - .. Washer for screw (fibre) ........................................... . Plst~ assembly ..... _. ............. ~ .. ·~····· .......................... .

Ring-compression ................................... _ ........... . Ring-compression (taper) 2nd and 3rd groove Ring-5CI'aper ................................................. ........ . Pin- gudgeon ....................... ~ ............................ ... ..

Union for pressure pipe ........... - .. ~ ........................ . Washer for union (fibre) ..................................... _ .. Washer for union (copper) .. . .. .. ....... ..... .. ..... ~ ..

Part Nwnbcr

802214 2K3451 210450 BG2058 10943 101056 2K606S 6K440 1Kl20 1K714 2K6958 8G681 182378 182379 181341 181007 6K22 2K4954 6K638

IUus. No.

A40 A41 A42 A43 A44 A4S A46 A47 A48 A49 ASO ASI AS2 AS3 A 54 ASS AS6 AS1

or RHDI LHDiissue

New Part Number Change Point

Amendment No.

.... 1 ... ]-·• -~ set ........... _ .................... - ......... ~: .............................. - ............... j ............................... ~ ............................... ..

,~J::::I::::i: ::: :::i ::::::::::::=~::~~ ::::::~::::.~::::::t::~:::::::::=::~~:::::::~::::=:::::,::::~ ::=~::::::::: :~::::.~~::=:::::::::.~::::::::

'!!! !1--\I~ !~:_-~1i !l::_~~~!~:-=~!~1i=~:~~~~i~::!~~ ~~~l:f~j~:~ .... 8 ... .... 8 .... ............. ~............... .. .. -............... .. ....................... _ ... -.......... - .... ........ -..... ........... _ .............................. ...... . ... .4 .... ... 4 ............ ....... - ..................... - ........... ~ .. ....... - ....................... - ................ _ .................... - ....................... ...... . -... . .... 4 ....... 4 .............. ~ ... ........ ...................... .......... .. _ ... ........ ........... _ ........... ..... ~ .... - .......... ...................................... - ......... , .... 1 ....... 1 ............................................ - ................ ~ .... -................. _ ...................... - .................. ............................. - ....... . . ... 1 ...... 1. ........... ........................ .... ~ ................. To (E) 2S16

1 . .. .1 _. ··- 1.... .. .... ..... . . . .. .. . .. ., .... .... . .. Fr0111 {E) 2517

.-................... I ........... I.. .... .... !. ........ •

-~::::: :::::::::::::::::: ... :. ::: .. :::::::~::: :.=.:::~:::::::::::::::::::·::::-~::.::::::: .::::: .. 1.::: ::.::~:::::::::.~.1.::: ::::: :r::::: ... F:.:::: 1. ·:· : ::.c~:::::: ::· :.::: · Al

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