service manual (common) - especmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · version date...

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Version Date Subject 1 01/2014 1 st Issue. 2 04/2014 Model Addition : Add 60” Models ( Model List , pg 45-46 ) LCD TV 9-888-150-02 For SM - Unique , please refer : 9-888-150-A1 ( America ) 9-888-150-C1 ( China) 9-888-150-E1 ( Europe ) 9-888-150-P1 ( Pan Asia ) HISTORY INFORMATION FOR THE FOLLOWING MANUAL: RB2G CHASSIS Segment: HM SERVICE MANUAL (COMMON)

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Page 1: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

Version Date Subject 1 01/2014 1st Issue.

2 04/2014 Model Addition : Add 60” Models ( Model List , pg 45-46 )

LCD TV

9-888-150-02 For SM - Unique , please refer :

9-888-150-A1 ( America ) 9-888-150-C1 ( China)

9-888-150-E1 ( Europe ) 9-888-150-P1 ( Pan Asia )

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

RB2G CHASSIS Segment: HM

SERVICE MANUAL (COMMON)

Page 2: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

LCD TV

SERVICE MANUAL (COMMON)

RB2G CHASSIS Segment: HM

Page 3: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

3

MODEL LIST THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:

REGION

ASIA CHINA AMERICA JAPAN EUROPE

MODEL

KDL-40W580B KDL-48W580B KDL-60W600B

KDL-40W590B KDL-48W585B KDL-60W605B

KDL-40W600B KDL-48W590B KDL-60W607B

KDL-40W605B KDL-48W600B KDL-60W608B

KDL-40W607B KDL-48W605B KDL-60W610B

KDL-40W608B KDL-48W607B KDL-60W630B

KDL-48W608B KDL-60WM15B

KDL-48WM15B

Page 4: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

Section Title Page

1. SAFETY NOTES 1-1. Warnings and Caution………………………………………………………. 5 1-2. Caution Handling of LCD Panel ......…………….................................... 5 1-3. Caution About the Lithium Battery………………………………………….. 6 1-4. Safety Check Out ........................……………......................................... 6 1-5. Leakage Test .......................................................................................... 6 1-6. How to Find a Good Earth Ground………………………………………… 7 1-7. Lead Free Information….…………………………………………………… 7 1-8. Handling the Flexible Flat Cable (FFC)……………………………………. 7

2. SELF DIAGNOSTIC FUNCTION 2-1. Overview of Control Buttons ................................................................... 8 2-2. LED Display Control ………..................................................................... 9 2-3. LED Pattern………………........................................................................ 9 2-4. Standby LED Error Display…………………………………………………. 9 2-5. Triage Chart ............................................................................................ 10

3. TROUBLE SHOOTING

3-1. No Power…….……………………………………………………………….. 11

3-2. LED Blinking……………….………………………………………............... 12 3-3. No Sound……………………………......................................................... 20 3-4. No Picture................................................................................................. 21 3-5. Side Buttons Malfunction……………………………………………………. 23 3-6. IR Remote Commander Malfunction……………………………………… 23 3-7. Light Sensor Error…………………………………………………………. 23 3-8. Network Malfunction: Ethernet (Wired)……………………………………. 24 3-9. 3D-Glasses (Active) malfunction………………………………………….. 25 3-10. Wireless Network Malfunction……………………………………………. 26 3-11. Bluetooth Malfunction……………………………………………………….. 27

4

TABLE OF CONTENTS

Please refer Service Manual – Unique for below information :

-Safety Warnings

-Wire Dressing

-Circuit Board Location

-Disassembly and Exploded View.

Section Title Page

4. SERVICE ADJUSTMENTS

4-1. Accessing Service Mode ..................................................................... 28

4-2. Transition of Each Micro’s Service Mode……….……………………… 28 4-3. Change Data by Service Mode 1…………………………………..……. 28 4-4. Change Data by Service Mode 2………………………………………... 29 4-5. Restore WB / Gamma Adj. Data to B Board.………………………….. 30

4-6. WB Adjustment by Service Mode……………………………………….. 31

4-7. VCOM Adjustment (NFR-AUO/SDC/FXC Panel) …………………………… 31 4-8. VCOM Adjustment (HFR-AUO /FXC Panel) …………………………………. 32 4-9. REC Setting………………………………………................................... 32 4-10. Reset Panel Operation Time………………………………………......... 33 4-11. Set to Shipping Condition……………………………………….............. 33 4-12. Summary of Service Control……………………………………….......... 33 4-13. Service Menu Tree………………………………………........................ 34 4-14. How to Enter Self Diagnosis Display…………………………………… 35

5. DIAGRAMS 5-1. Circuit Board Location ......................................................................... 38 5-2. Block Diagram...................................................................................... 39 5-3. Connector Diagram ………………………………………...................... 44

Page 5: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1-2. Caution Handling of LCD Panel When repairing the LCD Panel, make sure you are grounded with a wrist band. When repairing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press the panel or frame edge to avoid the risk of electric shock.

2) Do not scratch or press on the panel with any sharp objects.

3) Do not leave the module in high temperature or in areas of high humidity for an extended period of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water. It may cause short circuit within the module.

6) Disconnect the AC power when replacing the backlight (CCFL) or

inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)

7) Always clean the LCD panel with a soft cloth material.

8) Use care when handling the wires or connectors of the inverter circuit.

Damaging the wires may cause a short circuit.

9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10) During the repair, DO NOT leave the Power On or Burn-in period for more than 1 hour while the TV is face down on a cloth.

5

SAFETY NOTES SECTION 1

1-1. Warnings and Caution 1) These servicing instructions are for use by qualified service personnel only. 2) To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. 3) An isolation transformer should be used during any service to avoid Possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line. 4) Be sure to follow these guidelines to protect your property and avoid causing serious injury : • Carry the TV with an adequate number of people; larger size TVs require two or more people. • Correct hand placement while carrying the TV is very important for safety and to avoid damages. 5) Components identified by shading and mark on the exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

!

Figure 1. TV is faced down on a cloth during repair.

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

6

3) Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery operated digital multimeter that have a 2 VAC range are suitable. (see Figure 2.)

1-4. Safety Check-Out After correcting the original service problem, perform the following safety checks before releasing the set to the customer:- 1) Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2) Check the inter board wiring to ensure that no wires are pinched or contact high-wattage resistors. 3)Check all control knobs, shields, covers, ground straps and mounting hardware have been replaced. Be absolutely certain you have replaced all the insulators. 4) Look for unauthorized replacement parts, particularly transistors that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5) Look for parts which, though functioning show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6) Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7) Check the antenna terminals, metal trim, metalized knobs, screws and all other exposed metal parts for AC leakage. Check leakage test as described next. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

Figure 2. AC voltmeter to check AC leakage

Safety Notes

1-3. Caution About the Lithium Battery 1) Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type. 2) Outer case broken battery should not contact to water.

1-5.Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0.5mA (500 microamperes). Leakage current can be measured by any one of the three methods:- 1) A commercial leakage tester such as the SIMPSON 229 or RCA WT540A. Follow the manufacturers instructions to use those instructions. 2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital multimeter is suitable for this job.

1-6. How to Find a Good Earth Ground 1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. 2) If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. 3) If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure 3). Figure 3. Checking for earth

ground.

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

7

Safety Notes

1-7. Lead Free Information The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

Figure 4: LF Logo Figure 5: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.

1-8. Handling the FLEXIBLE FLAT CABLE (FFC) When you insert / pull out FFC, please grasp a reinforcement board and main

body of FFC.

< Insertion> <Pull out>

Main Board Main Board

Please hold reinforcement board and plunge it to depths.

Please pull out FFC while pushing the button of both ends at the same time.

Page 8: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B SECTION 2

SELF DIAGNOSTIC FUNCTION

2-1. Overview of Control Buttons

8

Self Diagnostic Function

2-1-1. (EXCEPT CHINA) 2-1-2. (CHINA)

频道 +

频道 - 主菜单

INPUT SELECT / SELECT/ CONFIRM Press to select the next or previous channel. In TV Home Menu: buttons will work as (select/confirm)

+/- (Channel) / / , +/- (Volume) / / . Press to select the next or previous channel. Press to adjust the volume. In TV Home Menu: buttons will work as , , , .

频道

Power Turn the TV on or switch to standby mode

Press to display the TV Home Menu.

主菜单

FRONT

REAR OF TV

HOME Press to display the TV Home Menu.

Power Turn the TV on or switch to standby mode

INPUT SELECT / SELECT/ CONFIRM Press to select the next or previous channel. In TV Home Menu: buttons will work as (select/confirm)

FRONT

CH+/- (Channel) / / , +/- (Volume) / / . Press to select the next or previous channel. Press to adjust the volume. In TV Home Menu: buttons will work as , , , .

REAR OF TV

Page 9: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

9

Self Diagnostic Function

2-4. Standby LED Error Display 2-2. LED Display Control

Example: The figure above shows LED display when SHUTDOWN is caused by Audio Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.

When safety shutdown occurs, Standby LED display reports the cause by using the lightning patterns as indicated below.

2-3. LED Pattern

3.0sec 3.0sec 0.5sec 0.5sec

RED LED

blinking count

Detection Items

Board Error Item

2x Main 12V failure [MAIN_POWE] * This failure is not saved

G** Board Error BAX_L Board Error

3x

Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT] * 5.0/1.0V failures are not saved.

BAX_L Board Error

Audio amp. protection [AUD_ERR] BAX_L Board Error Speaker

HDMI equalizer/switch I2C NACK [HDMI_EQ] * There is Temp. sensor on the same I2C bus. BAX_L Board Error

Tuner or demodulator I2C NACK [TU_DEMOD] BAX_L Board Error Tuner Board Error

AFE device I2C NACK [AFE_I2C] BAX_L Board Error Tuner Board Error

AFE device error SPI NACK [AFE_SPI] * only for AEP,CH BAX_L Board Error Tuner Board Error

4x

LED driver failure [LD_ERR] LED Driver (LD) Board Error Panel module

LED voltage error [VLED]] LED Driver (LD) Board Error Panel module

5x Panel ID EEPROM I2C NACK (Also panel power failure is a suspect) [P_ID_ERR]

Panel module Tcon board G** Board Error BAX_L Board Error

6x

Backlight failure [BACKLIGHT] Panel module G** Board Error BAX_L Board Error

Backlight converter OVP [BACKLIGHT]

Panel module Tcon board G** Board Error BAX_L Board Error

7x Over temperature protection [TEMP_ERR] Temp. sensor I2C NACK [TEMP_ERR] * There is HDMI Eq on the same I2C bus.

BAX_L Board Error

8x Software Error (Also the main board’s memory or CAM module is a suspect) BAX_L Board Error

9x Tuner Board Error [TU_BOARD] Tuner Board Error

Size G** Board Type Tuner Board

America/Pan Asia/China/Europe Japan 40” Not applicable TUS TUW 48” Not applicable TUS TUW

Status

White Center LED

(applicable for HSC2 only)

Side RGB LED Side Amber LED Remarks

Power Off ( by power saving switch off and *1) - Off Off *1 power switch off (by side

key) Power On - Green Lit Off

STBY/i.LINK STBY/PC STBY ( by remote control off only ) - Off Off

Skype Call Receive - White one shot Off

Picture Off - White one shot Off

Device Connection - Cyan one shot Off

Power ON Animation - White one shot Off Sleep Timer/On

Timer/Reminder/REC Timer/Photo Frame

( Power On )

- Amber Lit*2, *6 Off

*2 One Shot is only user action. *6 The actual data behaviour is “One Shot->Lit” to solve issue

related to LED priority. On Timer/Reminder/REC Timer

( Deep Standby ) - Off Amber After 5 minutes, side amber LED On

Failure - Red Blinking Off

The number of LED blinking indicates cause of failure

( refer to Led Error / Triage chart)

Aging mode - Green Blinking Off Blinking:0.5sec On / 0.5sec Off

End of Aging mode - Green Blinking Off Blinking:3sec On / 3sec Off

Software Updating - white blinking off Software Updating finish - Blue lit off

Test Reset - white blinking Amber blinking

Error of panel ID - Green Blinking Amber Blinking Blinking:0.5sec On / 0.5sec Off

REC (SCART REC & HDD REC/LIVE PAUSE) [AEP/J only] - Red(Pink)

Lit*2, *6 Off

*2 One Shot is only user action. *6 The actual data behaviour is “One Shot->Lit” to solve issue

related to LED priority. ePOP/

Shop Illumination - Cyan loop Off One shot Center White when feature change.

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

2-5. Triage Chart

Self Diagnostic Function

10 Secondary possible defective part Most likely defective part

Size G** Board Type TU Board

America/Pan Asia/China/Europe Japan 40” Not applicable TUS TUW 48” Not applicable TUS TUW

Reference

Symptoms - Shutdown. Power LED blinking red diagnostics sequences

No Power

Video - missing or distorted Remote Network Audio Skype Smart Core Bluetooth

(BT)

2 3 4 5 6 7 8 9 10 No White Power LED & does not reponse

to remote (Dead Set)

Stationary colored lines

or dots

No video One of Inputs

No video all Inputs No Remote Wireless

can't connect No Audio Skype Can't Work

Smart Core no LED (Set is still alive)

Bluetooth / One Step Remote (OSR) can't

connect

B* Board p l p p l l p p l l p p l p p p

TU board p p l p l l p

G* Board l p p l l p

H* Board l l

Speaker p l

Skype Module l

Camera Module p

Mic. Module l

Wifi Module l l p

BT Module l

LD* Board l p

LVDS FFC p p p p

Tcon p l p p p p

LCD Panel l l l p l

p

Problem

Power Power LD Panel (Tcon)

Panel (Backlight) TEMP

Soft- ware Emitter

Audio FAN (N/A)

Local I2C

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

11

SECTION 3 TROUBLESHOOTING

3-1. NO POWER

Parts Board PWB (BAXL- A side) Detail

(L9107)

Troubleshooting

No Power

Check STBY 3.3V L9107

Harness

Adapter Replace

Between LD Board to B* Board Harness

BAXL Board

NG

OK

NG

OK

Replace LD- Board

NG

LD Board

OK

For HT, HM, change LD board.

For HE, change Panel.

3-1-1. NO POWER AC ADAPTER

1

L9107

Note : -B* Board – BAXL Board

3-1-2. NO POWER – AYU2/AYU2L failure

AYU2/L Fail Suspected

Replace BAXL Board

No

eMMC / RawNAND erase

Product SW rewrite

Recover? Product SW writing issue

Yes

Page 12: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

12

Troubleshooting

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) 3-2. LED BLINKING

Size G** Board Type B* Board

40” Not applicable BAX_L 48” Not applicable BAX_L

Speaker Check

Speaker Impedance at SP Connector

Check Audio +12.5V

at pin 18/20 of CN9101 on the B* Board

(except Adapter model)

G* Board

Check +12.5V / +19.5V

at Power Amp side of F4401 / F4601 on

the B* Board

F4401 / F4601, IC4901 / IC4601

,etc (B* Board)

IC4901 / IC4601,etc (B* Board)

AUDIO

NG

OK

NG

OK

NG

OK TUNER Board

TUNER

NG

3-time blinking

Check D+1.0V at JL9003 / JL9127 on

the B* Board

F9105,IC9103, Etc (B* Board)

Check +3.3V_MAIN_1 at JL9117 on the B* Board

F9104,IC9104, etc (B* Board)

DC_ALERT

NG

OK

NG

OK

NG

Check +1.8V_MAIN on Pin 2 of IC9201

IC9201,etc (B* Board)

Check +5.0V_MAIN

at JL9113 / JL9112 on the B* Board

NG

OK

IC9102 / IC9101 ,etc (B* Board)

OK

Note: For location details, refer to troubleshooting Reference for parts location.

Change TUS/TUW Board

Page 13: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

13

Troubleshooting

Board / Parts Board PWB (A side) Detail

BAXL (F9104)

BAXL (IC9104)

BAXL (IC9201)

F9104

IC9104

IC9201

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (a)

Page 14: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Board / Parts Board PWB (A side) (B side) Detail

BAXL (IC9101)

BAXL (JL9112)

TU-S (Others) (CL2101, CL2102)

TU-W (Japan) (CL2318, CL2319)

14

Troubleshooting

IC9101

JL9112

B-Side

CL2318

CL2319

CL2102

CL2101

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (b)

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Board /Parts Board PWB (A side) Detail

BAXL (RB8517)

BAXL (R8546, R8547)

BAXL (CL5023, CL5024)

15

Troubleshooting

B-Side RB8517

R8546 R8547

CL5023

CL5024

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (c)

Page 16: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Board /Parts Board PWB (A side) Detail

BAXL (R8546, R8547)

BAXL (CL5023, CL5024)

BAXL (F4601)

BAXL (IC4601)

BAXL (CN9101)

16

Troubleshooting

R8546 R8547

CL5023 CL5024

F4601

IC4601

CN9101

3-2-1. LED Blinking: 3x (DC Alert & Communication Error) Troubleshooting References (d)

Page 17: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Board /Parts Board PWB (BAX-L – B SIDE)

BAXL BACKLIGHT_MON = JL9106

17

Troubleshooting

3-2-3. LED BLINKING 4x (LED Voltage Error)

4-times blinking

Check BACKLIGHT_MON

on the BAXL Board

BAXL Board

LED driver

Between 0.49V to 1.32V

For HT, HM, change LD board. For HE, change Panel. BACKLIGHT_MON

= JL9106

Page 18: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

18

Troubleshooting

3-2-3. LED BLINKING 5x (T-Con Error)

5-times blinking

Check PANEL_VCC 12.5V at

CN8001 on on the BAXL Board

G* Board / Adaptor

Replace the Harness Between G* / LD board

and BAXL board

Replace the LVDS Harness

Change BAXL Board

Change Panel (T-con)

Harness

LVDS Harness

BAXL Board

About 12.5V

NG

OK

NG

Symptom improvement

Symptom improvement

Symptom improvement

NG

NG

Confirm Tcon 12V.

JL9132 (PANEL_VCC)

BAXL (B-Side)

Size G* Board Type

40” Not applicable 48” Not applicable

Page 19: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Parts Board PWB (BAXL- B side)

(JL9106)

19

Troubleshooting

3-2-4. LED BLINKING 6x (Backlight Error)

6-times blinking

Check JL9106* at (BACKLIGHT_MON)

of CN9101 on the BAXL Board

BAXL Board

No

Change G* board

1.3 -1.8 V Symptom improvement

Have G* board?

Change LD Board

G* Board Yes

LD Board

Symptom improvement

AYU2

JL9106

Size G* Board Type

40” Not applicable 48” Not applicable

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Troubleshooting

3-2-5. LED BLINKING 7x (Temperature Error)

7-times blinking

BAXL Board

Yes

Panel NG Change BAXL Board,

and Aging a few hours

Setting circumstance is OK?

Temperature, Ventilation, etc.

Set to another location, etc.

No

Symptom improvement

3-3. No Sound

No Sound

Change the Speaker

Harness

Speaker Harness

Replace the BAXL

Board

Speaker

NG

NG

Check the “Speakers setting”

Change to “TV Speaker”

“Audio System”

“TV Speakers”

Symptom improvement

Symptom improvement

No Sound: Audio

No Sound: Tuner

No Sound: HDMI

BAXL Board

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Troubleshooting

3-4.. NO PICTURE

No Picture

All blue picture is on? Factory SW is booted.)

BAXL Board

No

Yes

Replace the B-Tcon,

Tcon-LD FFC

B-Tcon, Tcon-LD FFC

NG

B* Board

Check the G*- LD Harness

Harness

NG

Change B* Board OK NG

G* Board

LCD Panel (T-con, LD) Change G* Board

NG

Symptom improvement

Symptom improvement

Symptom improvement

Tuner No Picture

HDMI No Picture

EXT. Video Input No Picture

3-4-1. NO PICTURE: LD Models only

Size G* Board Type B* Board

40” Not applicable BAX_L 48” Not applicable BAX_L

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Troubleshooting

3-4-2. NO PICTURE: (All Model)

No Picture

Is blue picture on display?

(Factory SW is booted)

No

Yes

Replace the LVDS FFC

Harness

LCD Panel (T-CON)

LVDS FFC Harness

NG Check BL_ON at JIG LAND

on the B* Board

BL_ON:H

BAXL Board NG

Replace Harness between G*-Board/

LD-Board to B-Board

Replace G*-Board/LD-Board to B-Board Harness

NG

BL_ON:L

Change B*-Board

Change G*-Board / LD board

NG

Check PANEL_VCC at JIG LAND

on the B* Board

No

G*-Board or Adaptor NG

Yes

PANEL_VCC = +12V HE,HM (BAX-L): JL9132

Symptom improvement

Symptom improvement

Symptom improvement

BAXL Board is OK.

Check:

Tuner – No Picture

HDMI – No Picture

Ext. Video Input -

No Picture

BL_ON (L or H): JL9105

<BAXL- B SIDE>

Parts Location/Parts

Detail

(1) (JL9132

(PANEL_VCC)

(2) JL9105

(BL_ON)

JL9132

(PANEL_VCC)

JL9105

(BL_ON)

1

2

Size G* Board Type B* Board

40” Not applicable BAX_L 48” Not applicable BAX_L

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23

Troubleshooting

3-5. SIDE BUTTONS MALFUNCTION

Side Key button malfunction

Harness on Switch Unit and BAXL Board properly

connected

Change Switch unit-BAXL board Harness

Harness connection issue

Change BAXL Board

Change Switch Unit Switch unit issue

Harness issue

OK

NG

NG

NG

OK

OK

IR do not response to Remote Commander

Remote control battery could be weak.

Change battery.

Center white LED lit up when remote is control is pressed

Check whether center white LED blink ,when using commander near

the sensor windows

Harness on H-board and BAXL Board properly connected

Change H-BAXL board Harness

H-BAXL board harness

issue

Harness connection

issue

Change BAXL Board

Change Smart Core or H-board

OK Smart core issue or

H-board issue

NG

3-6. IR REMOTE COMMANDER MALFUNCTION

Note: Blue line/font for HM segment

3-7. Light Sensor Error

Change BAXL Board

Backlight doesn’t change when ambient lighting

level changed

Check UI setting for light Sensor. Make sure it is “on”

Change the UI setting to “:ON”

OK Harness on H-board and

B* Board properly connected

Harness connection

issue

NG

User did not activate light

sensor function

OK

Change

H-BAXL board Harness

NG

OK Smart Core issue

Change Smart Core OK H-BAXL board harness

issue

NG

NG

Size G* Board Type B* Board H Board

40” Not applicable BAX_L HJM 48” Not applicable BAX_L HJM

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24

Troubleshooting

3-8. Network Malfunction: Ethernet (Wired)

[Network Set-up] >[Wired Set-up]

on the TV

Ethernet Cable

Connection Results Cable

Connection

Proxy setting

OK Connection

Results Local Access

Connection Results Internet Access

Failed

OK

Failed Failed

Wired Set-up IP address

setting

Auto Check Local router

DHCP server

Manual

Check IP address

& Local router

setting

Check cable BAXL board

OK

NG

BAXL board

OK

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25

Troubleshooting

3-9. 3D-Glasses(Active) malfunction

*(2) BT Active 3D glasses doesn’t work

Replace to New Battery and try again. (use CR2025 only.)

Check 3D-Glasses Battery voltage is >2.8V?

<2.8V

Restart TV. Power-off 3D-Glasses and TRY registration again with 50cm distance.

Registered

Cannot Register

Interference from other devices.

Check another 3D-Glasses and re-register.

NG

3D-Glasses NG.

OK

Check if 2.4GHz devices are used or not?(ex. WiFi, other bluetooth devices, microwave, cordless phone,....)

Change to another environment and try registration again.

NG

OK

Very strong interference on that spot.

Confirm BT (Bluetooth) malfunction trouble shooting flow.

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26

Troubleshooting

3-10. Wireless Network malfunction

1) Internal Wireless Network malfunction

Wireless Network on the TV

Is the radio field Strength too weak

or even No signal?

Access Point

BAXL Board Error Message appear

when the Wireless Network is selected?

Hardware defect suspected.

Go to the next

No

Yes

No

Yes

*1 Change WiFi module

NG

OK

WiFi module

From *1

OK Check harness connection is OK between WiFi and BAXL

Loose harness NG

OK

Connect properly

Change Wi-Fi module

NG NG Change BAXL board

Wi-Fi module

OK

If Wi-Fi malfunction happens,

• Wi-Fi module

• Harness between WiFi and BAXL

• BAXL board are suspected.

NG

Change harness between BAXL board and WiFi

Main Harness

OK

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27

Troubleshooting

3-11.Bluetooth malfunction

Touch pad Remote doesn’t work Or

One touch remote doesn’t work Or

3D-glasses (Active) doesn’t work

Confirm Touch pad Remote malfunction trouble shooting flow

Or One touch remote doesn’t work

Or *(2) 3D-glasses (Active) malfunction trouble shooting flow

BT version check in Service Menu

Ver info. can be read

OK Check harness connection is OK between BT and BAXL

Loose harness NG

OK

Connect properly

Ver = --------

Change BT module NG

Change BAXL board

BT module

OK

If Bluetooth malfunction happens,

• BT module

• Harness between BT module and BAXL

• BAXL board are suspected.

NG

001 OP 000 VERS <MAIN> <EXT> DM0.001JPA WF: 3.0.0.1021 WF0.300W00AA WF: -------- DF2.070W00AA FD: 0.003 YM0.619W00AA BT: M4.922C 1.2.14.848 (DM0.0J00AA) DD0.320W00AA PK0.320W00AA EFR:----------- AM0.030JP MID: 04A3B50F PID: 0F051040 PNL: DQ3Y400LN0101

BT Version info.

Change harness Between BAXL board and BT

Main Harness

OK

NG

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28

SECTION 4 SERVICE ADJUSTMENTS

4-1. Accessing Service Mode 1) Go to TV standby condition by remote commander. 2) Press “i+ (info)”, “5”, “Volume +” then “TV power” on remote. 3) You can see Service Mode on display. * The above operation should be finished within 15 seconds after the set go to STBY

mode

Remote Commander

Screen Sample

Remote Commander

(i+)

(5)

TV Power

1

2

3

4

4-2. Transition of Each Micro’s Service Mode

OPTIONS

1. First of all, when you enter Service Mode, you can see “Digital” service mode.

2. Whenever you press “OPTIONS” on remote, service mode is changed according to the flow below:

Part A “Chassis” & “VPC”

Part B “Digital” service mode

Digital” -> “Chassis” -> “VPC”

1. Change Data of “Chassis” or “VPC” service mode a. Press “2 / 5” on remote to select (up / down) category. b. Press “1 / 4” on remote to select (up / down) Item. c. Press “3 / 6” on remote to change (up / down) data.

4-3. Change Data by Service Mode 1 (Part A)

CHASSIS SERVICE 000 WYVERN 000 S2_NOISE_TH 32

Press 2: increment Press 5: decrement

Press 1: increment Press 4: decrement

Press 3: increment Press 6: decrement

CHASSIS Service menu

a

b c

Remote Commander

Save Changing Data by Service Mode 1

CHASSIS WRITE 000 WYVERN 000 S2_NOISE_TH 32

CHASSIS Service menu

a b

Remote Commander

2. Write data for “Chassis” or “VPC” service mode. a. Press “Mute” on remote. It shows green “SERVICE” changes to green

“WRITE”. b. Press “0” on remote. Green “WRITE” changes to

red “WRITE”. It indicate writing is processing. c. After a while, red “WRITE” changes to green

“SERVICE”. Writing process is done at this point. 3. TV reboot is necessary for applying data change.

DIGITAL SERVICE 001 OP 000 VERS --- <MAIN> <EXT> DM0.270EUA WF:3.5.3.9999 WF0.190W00AA WF:-------- DF5.091W00AA FD:-.--- YM1.212W00AA BT: M5.426C 2.1.14.413 (DM0.270EUA) DD0.181W00AA EFR:----------- PK0.181W00AA AM0.270WW MID:2A11A30E PID:0E048040 PNL: LC550EUF-FGF1-00

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Service Adjustment

29

1. Change Data of “Digital” service mode (except “003 DIG_SRV_MODE” category)

a. Press “2 / 5” on remote to select (up / down) category. b. Press “1 / 4” on remote to select (up / down) Item. c. Press “3 / 6” on remote to change (up / down) data.

4-4. Change Data by Service Mode 2 (Part B)

Remote Commander

a b c

DIGITAL Service menu

“Digital” service mode don’t have to Save. (except “002 MODEL”)

Remote Commander

e e

d

c

2. Change Data of “Digital” service mode ( “003 DIG_SRV_MODE” category). “003 DIG_SRV_MODE” is one category of “Digital” service mode. Please note because this operation is special.

a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”. b. Press “1 / 4” on remote to select (up / down) Item. c. Press “0 / 10” on remote to select item. d. Press number key “1”~”9” directly. “*” stamp move. e. Press “12 / enter / select” to decide and advance to the next

step. Press “return”, to return to the previous page.

DIGITAL Service menu

DIGITAL(DIG_SRV_MODE) SERVICE TEST PATTERN *1 Video 2 Audio

DIGITAL SERVICE 004 TUNER 000 !A_NOSIG_DET 001 VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD MAIN: SUB: TUNER/----/---- ----/----/----- ----X----/----- 6553X6553/----- -----/--- -----/---

DIGITAL SERVICE 003 DIG_SRV_MODE 000 TEST_PATTERN --- VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD MAIN: SUB: TUNER/----/---- ----/----/----- ----X----/----- 6553X6553/----- -----/--- -----/---

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Service Adjustment

30

1. In “Digital” service mode ( “002 MODEL” category) 2. Press “0 / 10” on remote to select item.

DIGITAL SERVICE

002 MODEL

000 BOARD CHECK

Checking Board Information

DIGITAL (MODEL) SERVICE

Board Check

1. REPLACE MAIN BOARD (and TUNER BOARD)

2. REPLACE TUNER BOARD ONLY

3. Press “1” on Remote.

DIGITAL (MODEL) SERVICE

Board Check

NG

WRONG COMBINATION of MAIN BOARD and TUNER BOARD

This case is NG. The main board is mismatch to the tuner board. The value of Tuner Board Option was kept.

DIGITAL (MODEL) SERVICE

Board Check

OK TUNER BOARD OPTION:PCA/HTL TUNER BOARD OPTION is changed correctly

This case is OK. -Only when TUNER BOARD OPTION part of model ID has been changed -The value of Tuner Board Option was changed automatically.

DIGITAL (MODEL) SERVICE

Board Check

OK TUNER BOARD OPTION:STANDARD

This case is OK. The value of Tuner Board Option was kept..

This value is below;

・Standard

・C4

・PCA

・HTL

・PCA/Dsub

・PCA/Dsub/HTL

・Dsub

・PCA/HTL

4. Press “Return” on Remote 5. Press “2” on Remote.

DIGITAL (MODEL) SERVICE

Board Check

NG

DIFFERENT KIND of TUNER BOARD HAS BEEN CONNECTED

This case is NG. The main board is mismatch to the tuner board. The value of Tuner Board Option was kept.

DIGITAL (MODEL) SERVICE

Board Check

OK TUNER BOARD OPTION:STANDARD

This case is OK. The value of Tuner Board Option was kept. In this case, The value of Tuner Board Option is never changed automatically.

.

6. Press “Return” on Remote.

This value is below;

・Standard

・C4

・PCA

・HTL

・PCA/Dsub

・PCA/Dsub/HTL

・Dsub

・PCA/HTL

Note : Check the Result. Result 1 : NG , Result 2: OK, Result 3 : OK (With “TUNER BOARD OPTION is changed correctly”) comment IF “OK” Go to

Save Changing Data by Service Mode 2.

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Service Adjustment

Save Changing Data by Service Mode 2 1. In “Digital” service mode ( “002 MODEL” category) 001 SEG Select segment information 002 DEST Select destination information 003 MODELNAME Select Model Name 004 SERIAL Can be set Only Once for the new board 005 SHIP_CONFIRM...Can set correct Product Code 006 VAR_TYPE Select variable information

a. Change data for each model. (Refer to 4-4 Part B)

b. Press “Mute”, “0” on remote sequentially. Red “WRITE” is shown. This indicates writing is in process.

c. After a while, red “WRITE” disappears. Green Done will be displayed for a while, which means writing process is done.

d. For the items SEG, DEST, MODELNAME after changing each item, service save (“mute”+”0”) is required. For the item SERIAL, after inputting the serial number, press key “12” or “Enter” to save the data.

– Please save the items according to the sequence “SEG -> DEST -> MODELNAME-> VAR_TYPE”

– When Saving the item "SEG", sometimes instead of "Writing", the word "Pending" will appear. In this case, skip "SEG", saving "DEST“ , "MODELNAME“ and “VAR_TYPE” is OK.

DIGITAL Service menu

Only when B* board is replaced.

Remote Commander

a a a

b

b

4-5. Restore WB / Gamma Adj. Data to B board.

1.in “VPC” service mode a.Select “000 DATA_COPY” category by pressing “2 / 5” on remote. b.Change data from “0” to “1” by pressing “3 / 6” on remote. c.Wait until data is changed from 1 to 3. d.When data is changed from 1 to 3, restoring process is finished. e.In case data is changed from 1 to 2, keep default setting. (No more process is needed.)

HE,HS Models

Remote Commander

a b

End restore process

VPC SERVICE 000 DATA_COPY 000 BU_TRANS 3 DATA TRANSFER SUCCESS

Restore process

VPC SERVICE 000 DATA_COPY 000 BU_TRANS 1 DO NOT POWER OFF DO NOT TOUCH ANY KEY NOW

Please apply after USB-DL when B board is replaced.

31

DIGITAL SERVICE 002 MODEL 001 SEG HE_BASE Write VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD MAIN: SUB: TUNER/----/---- ----/----/NTSCU ----X----/----- ----X----/----- -----/--- -----/---

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Service Adjustment

4-6. WB Adjustment by Service Mode 1. in “VPC” service mode (“004 WB” category)

a. Press “1” or “4” on remote to select WB adjustment menu. b. Change data by pressing “3” or “6”. Each range of these

items is 0~1023. c. Press “mute” +”0” on remote to save the data. “SERVICE”

comment is changed to “WRITE”, indicating writing process. d. After a while, “WRITE” comment returns to “SERVICE”,

which means writing process is done. (takes about a couple of seconds)

VPC Service menu

Remote Commander

a

c b

4-7-1. STEP1

DIGITAL (DIG_SRV_MODE) SERVICE TEST PATTERN --> 1 Video *1 White 2 Ramp 3 R Raster 4 G Raster 5 B Raster 6 Color Bar 7 VCOM Pattern1 8 VCOM Pattern2 9 Off

1. in “Digital” service mode a. Select “003 DIG_SRV_MODE”

category by pressing “2 / 5” on remote.

b. Press “0” to go to “TEST PATTERN” Mode.

c. Press “Enter” or “12” to go into Video TEST PATTERN.

d. Press “7” or “8” to select the test pattern

e. Press “Enter” or “12” twice to show the VCOM TEST PATTERN.

4-7-2. STEP2

VPC SERVICE 002 VCOM 000 ENABLE 0

2.in “VPC” service mode a. Select “002 VCOM” category by pressing

“2 / 5” on remote. b. Select “000 ENABLE” item by pressing “1

/ 4” on remote. c. Change ENABLE from “0” to “1” by

pressing “3” to enable VCOM adjustment.

4-7-3. STEP3

VPC SERVICE 002 VCOM 001 ADJUST 64

3. in “VPC” service mode a. Select “002 VCOM” category by

pressing “2 / 5” on remote. b. Select “001 ADJUST” item by

pressing “1 / 4” on remote. c. Change data by pressing “3 / 6” on

remote.

DIGITAL SERVICE 007 VCOM 000 SRV_OSD_EN 1 VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD MAIN: SUB: TUNER/----/---- ----/----/NTSCU ----X----/----- ----X----/----- -----/--- -----/---

4-7-4. STEP4 4. in “Digital” service mode

a. Select “007 VCOM” category by pressing “2 / 5” on remote.

b. Change data from “1” to “0” by pressing “3 or 6 ” on remote.

c. Confirm the final result of the VCOM adjustment .

d. If OK, Finish the VCOM adjustment. If NG, pressing “3 or 6” to show the OSD again and go back to VCOM adjustment Step 3.

4-7. VCOM Adjustment (NFR-AUO/SDC/FXC Panel)

VPC SERVICE 003 WB 000 R_DRV 128

VPC SERVICE 003 WB 001 G_DRV 128

VPC SERVICE 003 WB 002 B_DRV 128

VPC SERVICE 003 WB 003 R_BKG 128

VPC SERVICE 003 WB 004 G_BKG 128

VPC SERVICE 003 WB 005 B_BKG 128

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4-8-2. STEP2

4-8-1. STEP1

33

Service Adjustment

4-8. VCOM Adjustment (HFR-AUO/FXC Panel)

VPC SERVICE 002 VCOM 000 ENABLE 0

1. in “VPC” service mode a. Select “002 VCOM” category by pressing “2 /

5” on remote. b. Select “000 ENABLE” item by pressing “1 / 4”

on remote.. c. Change ENABLE from “0” to “1” by pressing

“3” to enable VCOM adjustment. -The Picture is change Vcom Pattern and you

can’t see OSD

VPC SERVICE 002 VCOM 001 ADJUST 64

2. in “VPC” service mode (There is no OSD.) a. Select “002 VCOM” category by pressing

“2 / 5” on remote. b. Select “001 ADJUST” item by pressing “1 /

4” on remote. c. Change data by pressing “3 / 6” on remote. d. Finish the adjustment when the picture

seems OK. e. Select “000 ENABLE” item by pressing “1 /

4” on remote. f. Change ENABLE from “1” to “0” by

pressing “6” to disable VCOM adjustment. and you can see OSD.

DIGITAL (DIG_SRV_MODE) SERVICE REC_SETTING * 1 Key Copy 2 HDD Re-Register

1. in “Digital” service mode a.Select “003 DIG_SRV_MODE” category by pressing “2 / 5” on remote. b. Select “006 REC_SETTING ” item by pressing “1 / 4” on remote. c. Press “0” or “10” to go to detailed REC Setting screen.

4-9-1. STEP1

2. in detailed REC setting screen a. Press “1” to select “Key Copy” item b. Press “Enter” or “12” twice to execute the command. c. If OK, show the message “Key Copy OK”. If NG, show the message

“Key Copy NG (= xx )”. d. Press “Return” to return to previous page.

DIGITAL (DIG_SRV_MODE) SERVICE REC_SETTING * 1 Key Copy 2 HDD Re-Register Key Copy OK

DIGITAL (DIG_SRV_MODE) SERVICE REC_SETTING * 1 Key Copy 2 HDD Re-Register Key Copy NG ( xx )

4-9-2. STEP2

3. in detailed REC setting screen a. Press “2” to select “HDD Re-Register” Item. b. Press “Enter” or “12” twice to execute the command. c. If OK, xx= x+1. If NG, xx=x. d. Press “Return” to return to previous page.

DIGITAL (DIG_SRV_MODE) SERVICE REC_SETTING 1 Key Copy * 2 HDD Re-Register (x) HDDs OK ( xx )

4-9-3. STEP3

4-9. REC Setting

xx value representation

0 copy success

1 decrypt error

2 file acquisition error

3 other

xx value representation

0 register success

1 HDD repetition

2 file acquisition error

3 HDD info miss-match

4 other

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

<Another way>

You can set to shipping condition w/o entering Service Mode. -> “Cursor Up” + “Power Key” on remote.

34

Service Adjustment

4-10. Reset Panel Operation Time

1. In Self Diagnosis Display (refer to How to Enter Self Diagnosis Display) a. Reset Panel Operation Time <7> -> <0>

Only when Panel is replaced.

Remote Commander

1. How to do shipping condition. a. Move to “Digital” service mode. b. Press “8” on remote. It shows green “SERVICE” changes to

green “RST-”. c. Press “mute” on remote. Added green “EXE” after green

“RST-” . d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-

RST”. It indicate writing is processing. e. After a while, red “EXE-RST” changes to green “SERVICE”. f. And blink Smart Core WHITE LED. Writing process is done

at this point.

c d

b SONY

4-11. Set to Shipping Condition

Function The flow of control

Service mode on <Test>+<TV>/<Display><5><Vol Up><Power>

Service mode off <Other> / <Power off + on>

Item up / down <1>/<4>

Category up / down <2>/<5>

Data up / down <3>/<6>

Test reset (テストリセット) <8> + <Mute> + <0>

HDD Deregistration (HDD登録削除)

From UI Menu: HDD登録削除 (JPモデル)

HDD Deregistration (AEP Model)

Execute (実行) <10 or 0>

Write data (書込み) <Mute> + <0>

Change module (モジュール変更) <Jump> / <Option>

4-12. Summary of Service Control `

SELF CHECK

002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-RB2

003 AFE_I2C ------------ ------------ ------------ 00 Serial Number : 1000008

003 DC_ALERT ------------ ------------ ------------ 00 Package Number : PKG0.270EUA

003 AUD_ERR ------------ ------------ ------------ 00 Device ID : B0:00:01:EF:4B:C6

003 HDMI_EQ ------------ ------------ ------------ 00 Wired MAC : D8:D4:3C:17:84:3E

003 TU_DEMOD ------------ ------------ ------------ 00 Wireless MAC : N/A

003 AFE_SPI ------------ ------------ ------------ 00 USB dongle : N/A

004 VLED ------------ ------------ ------------ 00

004 LD_ERR ------------ ------------ ------------ 00 <MAIN> <EXT>

005 TCON_ERR 120823132523 ------------ ------------ 01 DM0.270EUA WF:3.5.3.99

005 P_ID_ERR ------------ ------------ ------------ 00 WF0.190W0AA WF:--------

005 FRCTC_I2C ------------ ------------ ------------ 00 DF5.091W00AA FD:-.---

006 BACKLIGHT ------------ ------------ ------------ 00 YM1.212W00AA BT:2.1.14.413

007 TEMP_ERR ------------ ------------ ------------ 00 M5.426C

007 FAN_ERR ------------ ------------ ------------ 00 (DM0.270EUA) EFR : -----------

008 VPC_WDT ------------ ------------ ------------ 00 DD0.181W00AA

008 MEPS_WDT ------------ ------------ ------------ 00 PK0.181W00AA

008 HOST_WDT ------------ ------------ ------------ 00 AM0.270WW

008 STBY_WDT ------------ ------------ ------------ 00

008 AFE_WDT ------------ ------------ ------------ 00 MID:2A11A30E

009 TU_BOARD ------------ ------------ ------------ 00 PID:0E048040

PNL:LC550EUF-FGF1

00021-10573-00025 0000000000000600-0000000000000000

Diagnosis Display

PANEL OPERATION TIME

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-13. Service Menu Tree

35

Service Adjustment

4-13-1. Tree 1 4-13-2. Tree 2 “Digital”

001 OP 000 VERS …Software version

002 MODEL 000 BOARD CHECK ...Check the main board and tuner board combination 001 SEG ...Select segment information 002 DEST ...Select destination information 003 MODELNAME ...Select Model Name 004 SERIAL ...Can be set Only Once for the new board 005 SHIP_CONFIRM ...Can set correct Product Code 006 VAR_TYPE

003 DIG_SRV_MODE 000 TEST_PATTERN …Main Chip Test Pattern 001 MONITOR_MODE …Tuner Monitor 002 FACT_SETTING …Factory shipment settings 003 MODEL_DATA 004 NETWORK 005 TT84 …Only for AEP 006 REC_SETTING

004 TUNER 000 A_NOSIG_DET …Analog-RF No signal detection 001 SCAN_COPY …Copy the scan data to USB. 003 ASCOT 004 WYVERN_1

007 VCOM …Service item for VCOM Adjustment 000 SRV_OSD_EN

008 WIFI …Service item for WIFI (only WiFi model) 000 PING 001 MONITOR

009 BT MODE 000 MONITOR

“Chassis” 000 WYVERN

<omission> 001 TUNING

<omission> 002 D_DEMOD

<omission> 003 SATELLITE

<omission> 004 AUDIO

000 MPEG_LV …Level OFFSET for MPEG1-L1/L2. 001 HEAAC_LV …Level OFFSET for HE-AAC.

005 TEMPSEN No Use for Service <omission>

006 DL 000 PID_DATA_MISMAT

007 BT_MODE … Service Item for BT (only BT model) 000 FEATURE 001 FIRST_DIS_CH 002 LAST_DIS_CH 003 3D_BEACON_ENABLE1 004 BT_DEBUG

008 CAM … Service Item for CI (only AEP/CH/HK model) 000 CAM_TS_FORMAT

009 OBI 000 RSTBOT

No use for Service.

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RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

`

36

Service Adjustment

1. Go to TV standby condition by remote commander.

2. Press “i+ (info)”, “5”, “Volume-” then “TV power” on remote.

3. You can see Self Diagnosis Display. 4. To Exit , Press Power Off and On.

4-14. How to Enter Self Diagnosis Display

Remote Commander

1

2

3

4

4-13-3. Tree 3 “VPC”

000 DATA_COPY …WB Data Restore Function (Tcon board-to-B board). 000 BU_TRANS

001 DATA_BAKUP ...WB Data Backup Function (B board-to-Tcon board). 000 BU_FLASH

002 DATA_INIT ...WB Data initialization (B board-to-Tcon board). 000 WB_INIT 001 ADJUST

003 VCOM …VCOM Adjustment Function. 000 ENABLE 001 ADJUST

004 WB …W/B adjustment <omission>

005 TEST_PTN <omission> 006 PANEL

<omission>

Self Diagnosis Display

SELF CHECK

002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-46W90AA

003 AFE_I2C ------------ ------------ ------------ 00 Serial Number : --------

003 DC_ALERT ------------ ------------ ------------ 00 Package Number : PKG0.280JPA

003 AUD_PROT ------------ ------------ ------------ 00 Wired MAC : 30:F9:ED:04:2C:17

003 HDMI_EQ ------------ ------------ ------------ 00 Wireless MAC : F0:F0:02:AA:82:DA

003 TU_DEMOD ------------ ------------ ------------ 00 USB dongle : N/A

003 AFE_SPI ------------ ------------ ------------ 00

004 VLED ------------ ------------ ------------ 00 <MAIN> <EXT>

004 LD_ERR ------------ ------------ ------------ 00 DM1.301JPA WF:2.0.0.99

005 TCON_ERR ------------ ------------ ------------ 00 WF1.003W00AA WF:0B

005 P_ID_ERR ------------ ------------ ------------ 00 DF1.001W00AA FD:-.---

006 BACKLITE ------------ ------------ ------------ 00 YM1.010W00AA BT:1.2.14.848

007 TEMP_ERR 120823132523 ------------ ------------ 01 M4.992C

007 FAN_ERR ------------ ------------ ------------ 00 (DM1.301W00AA)

008 VPC_WDT ------------ ------------ ------------ 00 DD1.016W00AA

008 MEPS_WDT ------------ ------------ ------------ 00 PK1.016W00AA

008 HOST_WDT ------------ ------------ ------------ 00 AM01.300JP

008 STBY_WDT ------------ ------------ ------------ 00

008 AFE_WDT ------------ ------------ ------------ 00 MID:1C117081

009 TU_BOARD ------------ ------------ ------------ 00 PID:04020000

010 EMIT_ERR ------------ ------------ ------------ 00 PNL:LC470EUF-FFP1

00081-000671-00088 00000000000000000570-00000000000000000132

Description on Part i Description on Part ii

Page 37: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

`

SELF CHECK

002 MAIN_POWE ------------ ------------ ------------ 00

003 AFE_I2C ------------ ------------ ------------ 00

003 DC_ALERT ------------ ------------ ------------ 00

003 AUD_PROT ------------ ------------ ------------ 00

003 HDMI_EQ ------------ ------------ ------------ 00

003 TU_DEMOD ------------ ------------ ------------ 00

003 AFE_SPI ------------ ------------ ------------ 00

004 VLED ------------ ------------ ------------ 00

004 LD_ERR ------------ ------------ ------------ 00

005 TCON_ERR ------------ ------------ ------------ 00

005 P_ID_ERR ------------ ------------ ------------ 00

006 BACKLITE ------------ ------------ ------------ 00

007 TEMP_ERR 120823132523 ------------ ------------ 01

007 FAN_ERR ------------ ------------ ------------ 00

008 VPC_WDT ------------ ------------ ------------ 00

008 MEPS_WDT ------------ ------------ ------------ 00

008 HOST_WDT ------------ ------------ ------------ 00

008 STBY_WDT ------------ ------------ ------------ 00

008 AFE_WDT ------------ ------------ ------------ 00

009 TU_BOARD ------------ ------------ ------------ 00

010 EMIT_ERR ------------ ------------ ------------ 00

00081-000671-00088 0000000000000570-0000000000000132

37

Service Adjustment

Self Diagnosis Display [Part i) Format of error time stamps YYMMDDhhmmss (in UTC) Example: 120823132523 -> Aug 23 2012 13:25:23 UTC * Only when time is set, an error timestamp is saved.

Error history clear <8> -> <0> Panel operation time clear <7> -> <0>

*Following error is invalid in RB1. - FAN_ERR - EMIT_ERR - TCON_ERR

•Panel Operation Time is recorded every 30 min, but Total Operation Time is recorded every 1 hr. Therefore, the panel op. time might become larger than the total op. time.

Smart Core Red LED blinking count

Error Naming Error count

Total Operation Time [hr] – Boot Count – Panel Operation Time [hr]

Count of writing to NAND device: As vfat partition– As ext4 partition

Self Diagnosis Display (Part ii)

USB dongle: 1. When no Wi-Fi USB dongle is connected, NA is displayed. 2. If you insert/disconnect Wi-Fi USB Dongle during Self Diagnosis Display, press <1> -> <4> on remote commander to refresh MAC address displayed on “USB dongle”. - Alternatively, you can re-display Self Diagnosis Display to update the information.

Error timestamp for last recorded error

Error timestamp for second last recorded error

Error timestamp for 3rd last recorded error

`

Model Name : KDL-46W90AA

Serial Number : --------

Package Number : PKG0.280JPA

Wired MAC : 30:F9:ED:04:2C:17

Wireless MAC : F0:F0:02:AA:82:DA

USB dongle : N/A

<MAIN> <EXT>

DM1.301JPA WF:2.0.0.99

WF1.003W00AA WF:0B

DF1.001W00AA FD:-.---

YM1.010W00AA BT:1.2.14.848

M4.992C

DM1.301W00AA

DD1.016W00AA

PK1.016W00AA

AM01.300JP

MID:1C117081

PID:04020000

PNL:LC470EUF-FFP1

Main CPU information

External module information

MAC address

of Wi-Fi USB dongle.

Page 38: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

38

5-1.CIRCUIT BOARD LOCATION

Diagrams SECTION 5 DIAGRAMS

5-1-1. KDL- 40W*B 5-1-2. KDL-48W*B

SWITCH UNIT

CARD, WIRELESS LAN HJM BOARD

TUS BOARD

LD BOARD BAXL BOARD SWITCH UNIT

CARD, WIRELESS LAN

HJM BOARD

TUS BOARD

LD BOARD BAXL BOARD

Page 39: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

39

5-2. Block Diagram

Diagrams

5-2-1. AEP based

Ayu2L Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

USB HUB GL850G

HDMI

HDMI×4

SPDIF

HP

L/R Out

Key

SIRCS

60Hz

Non-3D

USB2.0

Ether

PHY

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

Brownie VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

WiFi

Bluetooth

USB

Ether

HDMI

/ MHL

Raw NAND 1GB

LVDS

Sircs

CI/CI+

GPIO GPIO

AMP

HDMI

S-TS x2 P-TS SD Video

I2S x2 LVDS

/60Hz

DDR3 1GB (4Gb×2)

UART

: New device LED

HDD

EQ SW

Sil9589

(5ch)

IF

AMP

75Ω

TS

BAX-CI

SP

2ch

I2S Audio

P-AMP

(YDA178)

USB2.0

TUS_L_AEP

Page 40: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

40

5-2. Block Diagram

Diagrams

5-2-2. BR, AR, LA_ISDB

Ayu2L Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

USB HUB GL850G

HDMI

HDMI×4

SPDIF

HP

L/R Out

Key

SIRCS

60Hz

Non-3D

USB2.0

Ether

PHY

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

Brownie VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

WiFi

Bluetooth

USB

Ether

HDMI

/ MHL

Raw NAND 1GB

Sircs

CI/CI+

GPIO GPIO

AMP

HDMI

S-TS x2 P-TS SD Video

I2S x2

LVDS

/60Hz

DDR3 1GB (4Gb×2)

UART

: New device LED

HDD

EQ SW

Sil9589

(5ch)

IF TS

BAX-L

SP

2ch

I2S Audio

P-AMP

(YDA178)

USB2.0

TUS_BR/

TUS_COL_

LTN

LVDS

Page 41: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

41

5-2. Block Diagram

Diagrams

5-2-3. JP

Ayu2L Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

USB HUB GL850G

HDMI

HDMI×4

SPDIF

HP

L/R Out

Key

SIRCS

60Hz

Non-3D

USB2.0

Ether

PHY

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

Brownie VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

WiFi

Bluetooth

USB

Ether

HDMI

/ MHL

Raw NAND 1GB

LVDS

Sircs

CI/CI+

GPIO GPIO

AMP

HDMI

S-TS x2 P-TS SD Video

I2S x2

LVDS

/60Hz

DDR3 1GB (4Gb×2)

UART

: New device LED

HDD

EQ SW

Sil9589

(5ch)

IF TS

BAX-L

SP

2ch

I2S Audio

P-AMP

(YDA178)

USB2.0

TUW-J

Page 42: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

42

5-2. Block Diagram

Diagrams

5-2-4. CH, HK, TW

Ayu2L Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

USB HUB GL850G

HDMI

HDMI×4

SPDIF

HP

L/R Out

Key

SIRCS

60Hz

Non-3D

USB2.0

Ether

PHY

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

Brownie VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

WiFi

Bluetooth

USB

Ether

HDMI

/ MHL

Raw NAND 1GB

LVDS

Sircs

CI/CI+

GPIO GPIO

AMP

HDMI

S-TS x2 P-TS SD Video

I2S x2

LVDS

/60Hz

DDR3 1GB (4Gb×2)

UART

: New device LED

HDD

EQ SW

Sil9589

(5ch)

IF TS

BAX-L_AVS

SP

2ch

I2S Audio

P-AMP

(YDA178)

USB2.0

TUS_TW/

TUS_HK/

TUW_CH

Page 43: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

43

5-2. Block Diagram

Diagrams

5-2-5 UC

Ayu2L Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

USB HUB GL850G

HDMI

HDMI×4

SPDIF

HP

L/R Out

Key

SIRCS

60Hz

Non-3D

USB2.0

Ether

PHY

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

Brownie VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

WiFi

Bluetooth

USB

Ether

HDMI

/ MHL

Raw NAND 1GB

LVDS

Sircs

CI/CI+

GPIO GPIO

AMP

HDMI

S-TS x2 P-TS SD Video

I2S x2

LVDS

/60Hz

DDR3 1GB (4Gb×2)

UART

: New device LED

HDD

EQ SW

Sil9589

(5ch)

IF TS

BAX-L_AVS

SP

2ch

I2S Audio

P-AMP

(YDA178)

USB2.0

TUS_UC

Page 44: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

44

5-3. Connector Diagram

Diagrams

CN

8001

LVDS_SEL1

RESERVED2

RESERVED3

CN

7301

RESERVED4

41

WFI_U

SB

_GN

D_S

PANEL_CTRL_07/LUT_SEL15

GND

131

72

WIF

I_STB

Y_3

.3V

PANEL_CTRL_08/LUT_SEL06

POW

ER_INT

227

63

WIF

I_USB

_PPANEL_CTRL_12/ SA_M

ODE7

KEY13

398

4W

IFI_S

TB

Y_3

.3V

RESERVED8

1-822-693-111-821-900-11

55

WIF

I_USB

_MPAN

EL_C

TRL_0

4/ B

INT

9

JAM SZ15-03W

LRSZ15-03HG

R

16

WIF

I_GN

DRESERVED

10

97

WIF

I_GN

DSD

A11

28

WIF

I_WAKE

SC

L12

69

BT_D

EVIC

E_W

AKE

PANEL_DET13

310

WIF

I_RST

RX4P_EVEN/Tx7p14

NC

11

RX4N_EVEN/Tx7n15

10

12

BT_S

TB

Y_3

.3V

RX3P_EVEN/GND16

NC

13

RX3N_EVEN/GND/Option17

CN

101

214

BT_U

ART_R

XGND

18

STB

Y_+

3.3

V1

20

115

BT_G

ND

RXCLKP_EVEN/Tx6p19

MAIN

_+5V

234

NC

16

RXCLKN_EVEN/Tx6n20

GN

D3

NC

917

BT_U

SB

_GN

D_S

BT_G

ND

GND21

LED

_AM

BER

422

318

BT_U

ART_T

XRX2P_EVEN/Tx5p

22

LED

_PW

M_W

524

719

BT_H

OST_W

AKE

RX2N_EVEN/Tx5n23

LED

_STB

Y_P

WM

_R6

30

120

SC

_STB

Y_3

.3V

RX1P_EVEN/GND24

LED

_STB

Y_P

WM

_B7

28

521

BT_R

ST

RX1N_EVEN/GND25

LED

_STB

Y_P

WM

_G8

26

422

SC

_LED

_AM

BER

RX0P_EVEN/Tx4p26

GN

D9

25

823

BT_E

MT_S

YN

CRX0N_EVEN/Tx4n

27

MAIN

3.3

V10

40

524

SC

_LED

_PW

M_W

GND28

OPT_S

EN

SE

11

32

925

SC

_GN

DRX4P_ODD/Tx3p

29

SIR

CS

12

36

826

SC

_LED

_PW

M_G

RX4N_ODD/Tx3n30

1-819-339-112

27

HU

S_P

OW

ER_K

EY

RX3P_ODD/GND31

J

728

SC

_LED

_PW

M_B

RX3N_ODD/GND/Option32

NC

29

GND33

630

SC

_LED

_PW

M_R

RXCLKP_ODD/Tx2p34

131

HU

S__G

ND

_2RXCLKN_ODD/Tx2n

35

11

32

SC

_OPT_S

EN

SO

RGND

36

USB

Cable

(UL2725)

NC

33

RX2P_ODD/Tx1p37

GND1

62

34

SC

_MAIN

_5V (L

ED

)RX2N_ODD/Tx1n

38

WO_W

LAN2

8N

C35

HU

S_G

ND

_2RX1P_ODD/GND

39

WIFI_RST

310

12

36

SC

_SIR

CS

RX1N_ODD/GND40

GND4

11

Shie

ldN

C37

RX0P_ODD/Tx0p41

USB_DM5

51

WH

T#28

NC

38

RX0N_ODD/Tx0n42

USB_DP6

31

GRN

#28

339

HU

S__K

EY_A

DGND

43

STBY3.3V7

21

RED

#28

10

40

SC

_MAIN

_3.3

V (O

PT)

GND/LOCKN144

STBY3.3V8

41

BLK#28

1-819-760-11GND/HTPDN1

45

GND9

7M

OLEX 501571-4007NC

46

GND10

NC

POWER

47

1-819-469-11

1-819-497-11

POWER

48

J

G

HR-10V-S

POWER

49

POWER

50

POWER

51

FFC

Dire

ct C

onnecto

r :I-P

EX

CN

4601

SP

EA

KE

L+

14

11

R+

Fro

nt

L-

23

22

R-

Lch

23

L-

14

L+

1-842-593-11

1-842-566-12

JST P

BVP-04V

JS

T S

M04B

-P

BV

SS

-T

B(L

F)(S

N)

SP

EA

KE

R+

11

Fro

nt

R-

22

Rch

CN

9101

NC

30

GN

D

NC

29

GN

D

228

BL_E

RR

NC

27

BL_O

N

NC

26

DIG

ITAL_S

TB

Y 14

25

GN

D

12

24

GN

D

10

23

GN

D

822

GN

D

CN

2001

421

+19.5

V(1

2V)

PW

M0

20

23

20

+19.5

V(1

2V)

PW

M1

19

37

19

+19.5

V_S

S(1

2V)

IP_R

EF

18

89

18

+19.5

V_H

OLD

(12V)

PW

M2

17

411

17

REG

+12V

AC

_MO

N16

12

616

GN

D

MAIN

_PW

R15

11

515

GN

D

GN

D14

25

13

14

STB

Y+3.3

V

STB

Y_+

3.3

V13

14

NC

13

TC

ON

_ON

GN

D12

24

16

12

AC

_OFF_D

ET

REG

+12V

11

17

15

11

PO

WER_O

N

GN

D10

23

NC

10

SA_M

OD

E

19.5

V_H

OLD

918

19

LD

_STB

Y

GN

D8

22

18

8IP

_REF

19.5

V_S

S7

19

NC

7FB

_REF

GN

D6

16

NC

6LD

_PW

R_4

/ S

PI0

_RD

ATA /

BLU

_TEM

P

GN

D5

15

NC

5LD

_PW

M_3

/ S

PI0

_3(C

LKF)

+19.5

V4

21

17

4LD

_PW

M_2

/ S

PI0

_2(D

ATAF)

+19.5

V3

20

19

3LD

_PW

M_1

/ S

PI0

_1(L

ATF)

LD

_ERR

228

20

2LD

_PW

M_0

/SPI0

_0(E

MIT

IN)

LD

_STB

Y1

9N

C1

LD

_MO

DE_S

W

1-843-151-11Housing : PBDP-20V-S

1-843-917-11

J

Term

inal : SPBD-001T-P0.5JS

T S

M30B

-P

BD

SS

(LF)(S

N)

AC

_IN

DC

-IN

1

DC

_GN

D2

JA

M S

FP

79-02W

LB

CN304 on HTLC

N7318

STBY_+3.3V1

1212

1H

TL_V

OL_D

OW

N

UART_HTL_to_B

211

11

2H

TL_V

OL_U

P

UART_B_to_HTL

310

10

3H

TL_L

INEO

UT_L

HTL_SIRC

S_OUT

49

94

HTL_S

P_M

UTE

NC5

NC8

5H

TL_G

ND

HTL_GND

67

76

HTL_1

2V

HTL_12V7

6A

WG

306

7H

TL_G

ND

HTL_GND

85

AW

G30

NC

8N

C

HTL_SP_MUTE

94

49

HTL_S

IRC

S_O

UT

HTL_LINEOUT_L

103

310

UART_B

_to_H

TL

HTL_VOL_UP

112

211

UART_H

TL_to

_B

HTL_VOL_D

OW

N12

11

12

HTL_S

TB

Y_3

.3V

1-821-152-11 1-821-126-11

1-821-126-111-821-152-11

JAM SYT10-12W

L-ETSYT10-12HG

SYT10-12HGJA

M S

YT

10-12W

L-ET

CARD

ED

GE C

ON

NEC

TO

R S

O-D

IMM

204PIN

1-8G

H

1-8 50

1

1-

1-

1

51pin

B

AC

Adaptor

SF7

T

HTL4

Hotel only

HS

CH

JM

Wifi

LV-FFC

M

B-LD Harn

(Th

is not ribbon harness

S

H

LD

-H

M

5-3-1. 40, 48 W*B

Page 45: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

45

5-1.CIRCUIT BOARD LOCATION

Diagrams SECTION 2 DIAGRAMS

5-1-3. KDL- 60W*B

SWITCH UNIT

CARD, WIRELESS LAN

HJM BOARD

TUS BOARD

GL2 BOARD BAXL BOARD

Supp-1: KDL-60W600B

TCON BOARD

Page 46: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

46

5-3. Connector Diagram

Diagrams

5-3-2. 60” W*B

CN

1C

N11

CN

12C

N15

CN

8001C

N1

CN

600G

ND80

80G

NDG

ND80

80G

NDCS1

30

PANEL_CTRL_11/SPI_CS1

51SPI_CS

25P80B120

VL25579

79VL255

VL25579

79VL255

CS229

PANEL_CTRL_02/ FRC_RST2

50FRC_RST

ZXECVL247

7878

VL247VL247

7878

VL247CS3

28

PANEL_CTRL_06/ SPI_CK3

49SPI_CLK

VL19177

77VL191

VL19177

77VL191

CS427

CN

7301NC

448

3D_ENVL159

7676

VL159VL159

7676

VL159CS5

26

41

WFI_USB_G

ND_SPANEL_CTRL_07/ SPI_DO

547

SPI_DOVL127

7575

VL127VL127

7575

VL127CS6

25

GND1

317

2W

IFI_STBY_3.3VPANEL_CTRL_08/ SPI_DI

646

SPI_DIVL95

7474

VL95VL95

7474

VL95CS7

24

KEY_AD2

396

3W

IFI_USB_PPANEL_CTRL_12/ SA_M

ODE

745

SA_MO

DEVL63

7373

VL63VL63

7373

VL63CS8

23

POWER_INT

327

84

WIFI_STBY_3.3V

NC8

44SPI_EN

VL3172

72VL31

VL3172

72VL31

CS922

1-821-143-111-821-117-11

55

WIFI_USB_M

PANEL_CTRL_04/ BINT9

43B

INTVL0

7171

VL0VL0

7171

VL0CS10

21

JAM SYT10-3WL

SYT10-03HG1

6W

IFI_GND

RESERVED10

423D_SYNC

VLS70

70VLS

VLS70

70VLS

CS1120

97

WIFI_G

NDSDA

1141

I2C_SDAVLS

6969

VLSVLS

6969

VLSCS12

19

28

WIFI_W

AKESCL

1240

I2C_SCLLLV0N

6868

LLV0NLLV0N

6868

LLV0NG

ND18

69

BT_DEVICE_WAKE

PANEL_DET13

39G

NDLLV0P

6767

LLV0PLLV0P

6767

LLV0PG

SP117

310

WIFI_RST

RX4P_EVEN/Tx7p14

38BIN4+

LLV1N66

66LLV1N

LLV1N66

66LLV1N

GSP2

16

NC11

RX4N_EVEN/Tx7n15

37BIN4-

LLV1P65

65LLV1P

LLV1P65

65LLV1P

GCK

15

1012

BT_STBY_3.3VRX3P_EVEN/GND

1636

BIN3+LLV2N

6464

LLV2NLLV2N

6464

LLV2NG

OE

14

NC13

RX3N_EVEN/GND/Option17

35BIN3-

LLV2P63

63LLV2P

LLV2P63

63LLV2P

UD13

CN

1002

14BT_UART_RX

GND18

34G

NDG

ND62

62G

NDG

ND62

62G

NDG

ND12

STBY_+3.3V1

201

15BT_G

NDRXCLKP_EVEN/Tx6p

1933

BCK+LLVCKN

6161

LLVCKNLLVCKN

6161

LLVCKNVCC

11

MAIN_+5V

234

NC16

RXCLKN_EVEN/Tx6n20

32BCK-

LLVCKP60

60LLVCKP

LLVCKP60

60LLVCKP

VCC10

GND

3NC

917

BT_USB_GND_S

GND21

31G

NDG

ND59

59G

NDG

ND59

59G

NDG

ND9

LED_AMBER

422

318

BT_UART_TXRX2P_EVEN/Tx5p

2230

BIN2+LLV3N

5858

LLV3NLLV3N

5858

LLV3NVG

H8

LED_PWM

_W5

247

19BT_HO

ST_WAKE

RX2N_EVEN/Tx5n23

29BIN2-

LLV3P57

57LLV3P

LLV3P57

57LLV3P

VGL

7

LED_STBY_PWM

_R6

301

20SC_STBY_3.3V

RX1P_EVEN/GND24

28BIN1+

LLV4N56

56LLV4N

LLV4N56

56LLV4N

GND

6

LED_STBY_PWM

_B7

285

21BT_RST

RX1N_EVEN/GND25

27BIN1-

LLV4P55

55LLV4P

LLV4P55

55LLV4P

YOB11

5

LED_STBY_PWM

_G8

264

22SC_LED_AM

BERRX0P_EVEN/Tx4p

2626

BIN0+LLV5N

5454

LLV5NLLV5N

5454

LLV5NYO

B124

GND

925

823

BT_EMT_SYNC

RX0N_EVEN/Tx4n27

25BIN0-

LLV5P53

53LLV5P

LLV5P53

53LLV5P

YOB13

3

MAIN3.3V

1040

524

SC_LED_PWM

_WGND

2824

GND

GND

5252

GND

GND

5252

GND

YOB14

2

OPT_SENSE

1132

925

SC_GND

RX4P_ODD/Tx3p29

23AIN4+

LS51

51LS

LS51

51LS

GND

1

SIRCS12

368

26SC_LED_PW

M_G

RX4N_ODD/Tx3n30

22AIN4-

REV50

50REV

REV50

50REV

1-819-339-113

27HUS_PO

WER_KEY

RX3P_ODD/GND31

21AIN3+

FS49

49FS

FS49

49FS

728

SC_LED_PWM

_BRX3N_ODD/GND/Option

3220

AIN3-VCC3.3V

4848

VCC3.3VVCC3.3V

4848

VCC3.3V

NC29

GND33

19G

NDVCC3.3V

4747

VCC3.3VVCC3.3V

4747

VCC3.3V

SSHL-002T-P0.26

30SC_LED_PW

M_R

RXCLKP_ODD/Tx2p34

18ACK+

RLV0N46

46RLV0N

RLV0N46

46RLV0N

131

HUS__GND_2

RXCLKN_ODD/Tx2n35

17ACK-

RLV0P45

45RLV0P

RLV0P45

45RLV0P

1132

SC_OPT_SENSO

RGND

3616

GND

RLV1N44

44RLV1N

RLV1N44

44RLV1N

USB Cable(UL2725)NC

33RX2P_ODD/Tx1p

3715

AIN2+RLV1P

4343

RLV1PRLV1P

4343

RLV1P

GND1

62

34SC_M

AIN_5V (LED)RX2N_ODD/Tx1n

3814

AIN2-RLV2N

4242

RLV2NRLV2N

4242

RLV2N

WO_W

LAN2

8NC

35HUS_G

ND_2RX1P_ODD/GND

3913

AIN1+RLV2P

4141

RLV2PRLV2P

4141

RLV2P

WIFI_RST

310

1236

SC_SIRCSRX1N_ODD/GND

4012

AIN1-G

ND40

40G

NDG

ND40

40G

ND

GND4

11

ShieldNC

37RX0P_ODD/Tx0p

4111

AIN0+RLVCKN

3939

RLVCKNRLVCKN

3939

RLVCKN

USB_DM5

51

WHT#28

NC38

RX0N_ODD/Tx0n42

10AIN0-

RLVCKP38

38RLVCKP

RLVCKP38

38RLVCKP

USB_DP6

31

GRN#28

239

HUS__KEY_ADGND

439

GND

GND

3737

GND

GND

3737

GND

STBY3.3V7

21

RED#2810

40SC_M

AIN_3.3V (OPT)

GND/LOCKN144

8G

NDRLV3N

3636

RLV3NRLV3N

3636

RLV3N

STBY3.3V8

41

BLK#281-819-760-11

GND/HTPDN145

7G

NDRLV3P

3535

RLV3PRLV3P

3535

RLV3P

GND9

7M

OLEX 501571-4007NC

466

NCRLV4N

3434

RLV4NRLV4N

3434

RLV4N

GND10

NCPOW

ER47

5VCC

RLV4P33

33RLV4P

RLV4P33

33RLV4P

1-819-469-11POW

ER48

4VCC

RLV5N32

32RLV5N

RLV5N32

32RLV5N

J

POW

ER49

3VCC

RLV5P31

31RLV5P

RLV5P31

31RLV5P

POWER

502

VCCVH0

3030

VH0VH0

3030

VH0

SSHL-002T-P0.2POW

ER51

1VCC

VH3129

29VH31

VH3129

29VH31

VH6328

28VH63

VH6328

28VH63

FFC D

irect Connector :I-PEX

91213-0510YVH95

2727

VH95VH95

2727

VH95

AC

ESVH127

2626

VH127VH127

2626

VH127

VH15925

25VH159

VH15925

25VH159

CN

4601VH191

2424

VH191VH191

2424

VH191

SPEAKL+

14

11

R+VH247

2323

VH247VH247

2323

VH247

FrontL-

23

22

R-VH255

2222

VH255VH255

2222

VH255

Lch2

3L-

VCOM

2121

VCOM

VCOM

2121

VCOM

14

L+CS12

2020

CS12CS12

2020

CS12

1-842-566-12CS11

1919

CS11CS11

1919

CS11

JST SM04B

-PBV

SS-TB(LF)(SN

)CS10

1818

CS10CS10

1818

CS10

SPEAKR+

11

CS917

17CS9

CS917

17CS9

FrontR-

22

CS816

16CS8

CS816

16CS8

RchC

N9101

CS715

15CS7

CS715

15CS7

1230

GND

CS614

14CS6

CS614

14CS6

1129

GND

CS513

13CS5

CS513

13CS5

328

BL_ERRCS4

1212

CS4CS4

1212

CS4

527

BL_ON

CS311

11CS3

CS311

11CS3

NC26

DIGITAL_STBY

CS210

10CS2

CS210

10CS2

1025

GND

CS19

9CS1

CS19

9CS1

924

GND

U/DL8

8U/DL

U/DL8

8U/DL

823

GND

GO

E7

7G

OE

GO

E7

7G

OE

722

GND

GCK

66

GCK

GCK

66

GCK

CN

6401 (CN

2)17

21+19.5V(12V)

GSP1

55

GSP1

GSP1

55

GSP1

To B board (100106)

1620

+19.5V(12V)G

SP24

4G

SP2G

SP24

4G

SP2

POW

ER_ON

2811

1519

+19.5V_SS(12V)VG

H3

3VG

HVG

H3

3VG

H

AC_O

FF_DET27

1214

18+19.5V_HO

LD(12V)VG

L2

2VG

LVG

L2

2VG

L

T-CO

N_ON

26NC

1317

REG+12V

GND

11

GND

GND

11

GND

NC25

NCNC

16G

ND

GND

24NC

NC15

GND

STBY3.3V23

1423

14STBY+3.3V

CN

2C

N21

CN

22C

N25

GND

22NC

NC13

TCON_O

NC

N601

GND

8080

GND

GND

8080

GND

CS130

GND

21NC

2712

AC_OFF_DET

25P80B120

VL25579

79VL255

VL25579

79VL255

CS229

T-CO

N_VCC

12V20

NC28

11PO

WER_O

NZXEC

VL24778

78VL247

VL24778

78VL247

CS328

T-CO

N_Vcc12V19

NCNC

10SA_M

ODE

VL19177

77VL191

VL19177

77VL191

CS427

REG12V

18NC

NC9

LD_STBYVL159

7676

VL159VL159

7676

VL159CS5

26

REG12V

1721

18

IP_REFVL127

7575

VL127VL127

7575

VL127CS6

25

REG12V

1620

NC7

FB_REFVL95

7474

VL95VL95

7474

VL95CS7

24

REG12V

1519

NC6

LD_PWR_4 / SPI0_RDATA / BLU_TEM

PVL63

7373

VL63VL63

7373

VL63CS8

23

REG12V

1418

NC5

LD_PWM

_3 / SPI0_3(CLKF)VL31

7272

VL31VL31

7272

VL31CS9

22

REG12V

1317

NC4

LD_PWM

_2 / SPI0_2(DATAF)VL0

7171

VL0VL0

7171

VL0CS10

21

GND

1230

43

LD_PWM

_1 / SPI0_1(LATF)VLS

7070

VLSVLS

7070

VLSCS11

20

GND

1129

22

LD_PWM

_0 /SPI0_0(EMIT IN)

VLS69

69VLS

VLS69

69VLS

CS1219

GND

1025

NC1

LD_MO

DE_SWLLV0N

6868

LLV0NLLV0N

6868

LLV0NG

ND18

GND

924

1-843-917-11LLV0P

6767

LLV0PLLV0P

6767

LLV0PG

SP117

GND

823

JST SM30B-PBDSS (LF)(SN)

LLV1N66

66LLV1N

LLV1N66

66LLV1N

GSP2

16

GND

722

1-843-125-11LLV1P

6565

LLV1PLLV1P

6565

LLV1PG

CK15

DIGITAL_STBY

6NC

LLV2N64

64LLV2N

LLV2N64

64LLV2N

GO

E14

BL ON

527

LLV2P63

63LLV2P

LLV2P63

63LLV2P

UD13

BLINKING4

3G

ND62

62G

NDG

ND62

62G

NDG

ND12

BL_ERR3

28LLVCKN

6161

LLVCKNLLVCKN

6161

LLVCKNVCC

11

PWM

_DIMM

ER2

2LLVCKP

6060

LLVCKPLLVCKP

6060

LLVCKPVCC

10

DC_DIM

MER

18

GND

5959

GND

GND

5959

GND

GND

9

1-842-551-111-842-598-11

11

LLV3N58

58LLV3N

LLV3N58

58LLV3N

VGH

8

JAM

SJM20-28W

LBSJM

20-28HG

22

LLV3P57

57LLV3P

LLV3P57

57LLV3P

VGL

7

31

LLV4N56

56LLV4N

LLV4N56

56LLV4N

GND

6

42

LLV4P55

55LLV4P

LLV4P55

55LLV4P

YOB11

5

1-822-359-11+O

UT11

15

1LLV5N

5454

LLV5NLLV5N

5454

LLV5NYO

B124

53426-0410 / MO

+OUT2

29

62

LLV5P53

53LLV5P

LLV5P53

53LLV5P

YOB13

3

CN

6801 (CN

3)+O

UT33

177

1G

ND52

52G

NDG

ND52

52G

NDYO

B142

+OUT4

425

82

LS51

51LS

LS51

51LS

GND

1

91

REV50

50REV

REV50

50REV

1-822-360-11-O

UT11

810

2FS

4949

FSFS

4949

FS

53426-0510 / MO

-OUT2

216

111

VCC3.3V48

48VCC3.3V

VCC3.3V48

48VCC3.3V

CN

6802 (CN

4)-O

UT33

2412

2VCC3.3V

4747

VCC3.3VVCC3.3V

4747

VCC3.3V

-OUT4

432

131

RLV0N46

46RLV0N

RLV0N46

46RLV0N

NC5

NC14

2RLV0P

4545

RLV0PRLV0P

4545

RLV0P

151

RLV1N44

44RLV1N

RLV1N44

44RLV1N

162

RLV1P43

43RLV1P

RLV1P43

43RLV1P

171

RLV2N42

42RLV2N

RLV2N42

42RLV2N

182

RLV2P41

41RLV2P

RLV2P41

41RLV2P

191

GND

4040

GND

GND

4040

GND

202

RLVCKN39

39RLVCKN

RLVCKN39

39RLVCKN

211

RLVCKP38

38RLVCKP

RLVCKP38

38RLVCKP

222

GND

3737

GND

GND

3737

GND

CN610123

1RLV3N

3636

RLV3NRLV3N

3636

RLV3N

AC

_IN24

2RLV3P

3535

RLV3PRLV3P

3535

RLV3P

AC-N1

251

RLV4N34

34RLV4N

RLV4N34

34RLV4N

AC-L2

262

RLV4P33

33RLV4P

RLV4P33

33RLV4P

1-822-908-1127

1RLV5N

3232

RLV5NRLV5N

3232

RLV5N

JAM

SFP79-02WLB

28

2RLV5P

3131

RLV5PRLV5P

3131

RLV5P

291

VH030

30VH0

VH030

30VH0

302

VH3129

29VH31

VH3129

29VH31

311

VH6328

28VH63

VH6328

28VH63

322

VH9527

27VH95

VH9527

27VH95

VH12726

26VH127

VH12726

26VH127

VH15925

25VH159

VH15925

25VH159

VH19124

24VH191

VH19124

24VH191

VH24723

23VH247

VH24723

23VH247

VH25522

22VH255

VH25522

22VH255

VCOM

2121

VCOM

VCOM

2121

VCOM

CS1220

20CS12

CS1220

20CS12

CS1119

19CS11

CS1119

19CS11

CN304 on HTLC

N7318

CS1018

18CS10

CS1018

18CS10

STBY_+3.3V1

1212

1HTL_VO

L_DOW

NCS9

1717

CS9CS9

1717

CS9

UART_HTL_to_B2

1111

2HTL_VO

L_UPCS8

1616

CS8CS8

1616

CS8

UART_B_to_HTL3

1010

3HTL_LINEO

UT_LCS7

1515

CS7CS7

1515

CS7

HTL_SIRCS_OUT4

99

4HTL_SP_M

UTECS6

1414

CS6CS6

1414

CS6

NC5

NC8

5HTL_G

NDCS5

1313

CS5CS5

1313

CS5

HTL_GND6

77

6HTL_12V

CS412

12CS4

CS412

12CS4

HTL_12V7

6AW

G30

67

HTL_GND

CS311

11CS3

CS311

11CS3

HTL_GND8

5AW

G30

NC8

NCCS2

1010

CS2CS2

1010

CS2

HTL_SP_MUTE9

44

9HTL_SIRCS_O

UTCS1

99

CS1CS1

99

CS1

HTL_LINEOUT_L10

33

10UART_B_to_HTL

U/DL8

8U/DL

U/DL8

8U/DL

HTL_VOL_UP11

22

11UART_HTL_to_B

GO

E7

7G

OE

GO

E7

7G

OE

HTL_VOL_DOWN

121

112

HTL_STBY_3.3VG

CK6

6G

CKG

CK6

6G

CK

1-821-152-11 1-821-152-11

GSP1

55

GSP1

GSP1

55

GSP1

JAM SYT10-12WL-ET

JAM

SYT10-12WL-ET

GSP2

44

GSP2

GSP2

44

GSP2

VGH

33

VGH

VGH

33

VGH

VGL

22

VGL

VGL

22

VGL

GND

11

GND

GND

11

GND

LED 1

LED 1

LED 1

LED 1

LED 1

LED 1

LED 1

LED 1

LED 1

LED 1

LED 1

LED 1

LED 8

LED 9

LED 9

LED 1

LED 1

LED 6

LED 6

LED 7

LED 7

LED 8

LED 3

LED 4

LED 4

LED 5

LED 5

J

J

Housin

Term

1 1 S

JST P

LED 3

LED 1

LED 1

LED 2

LED 2

Housi

J

STerm

Term

1 J

Housin

1 S

Term

1 JA

Housi

1 S

Housin

1 G

Term

1

Housin

1 G

Term

1

1

CARD EDGE CO

NNECTOR SO

-DIMM

204

1 1

1 5 1

Housi

Term

1 5

51pin FFC

B

SM

T

HTL4

Hotel only

HSCHJM

Wifi

LV-FFC

M G-B H

S

H

RB2

GL

2

AC pigtail

80 pin

Mini LV

80 pin

Mini LV

FPC to

2nd

Part SoC

(Provide by

SDP)

FPC to

2nd

Part SoC

(Provide by

SDP)

1 block

3 block

2 block

4 block

Fem

-502585

-001/M

OLEX (on LS Bar) M

a

-502578

-001/M

OLEX

Page 47: SERVICE MANUAL (COMMON) - ESpecmonitor.espec.ws/files/sony_kdl-60w600b_146.pdf · Version Date Subject 1 01/2014 1st Issue.. 2 04/2014 Model Addition : Add 60” Models ( Model List

RB2G CHASSIS W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

47

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Sony Corporation Sony EMCS (Malaysia) Sdn. Bhd.

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