service partsresources.kohler.com/power/kohler/industrial/pdf/tp6996.pdfgenerator set models:...

Engine Model:

SFGLD480 Gas

Generator Set Models:

1000REZKSpecifications:GM94910--GA1GM94910--GA2

TP-6996 3/16

Service Parts

Table of ContentsDescription PageIntroduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Numbering System Significance 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Illustrations 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Find Part Numbers 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Model Index 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--1: Dipstick 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--2: Starter 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--3: Fan Spacer 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--4: Lifting Eye 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--5: Flywheel Adapter 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--6: Flywheel Housing 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--7: Exhaust Manifold 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--8: Exhaust Pipe 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--9: Thermostat 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--10: Starter Stud 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--11: Wiring 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--12: Front Mount 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--13--1: Fuel System 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--13--2: EPR 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--15: Alternator 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--18: Turbo/Exhaust Adapter 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--20: Turbocharger 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--21: Intake Crossover 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--22: Charge Air Cooler Tubing 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--23: Breather 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1--24: Throttle Body 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--1: Cylinder Head 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--2: Valve Actuation 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--3: Engine Cover 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--4: Water Pump 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--5: Coolant Crossover Pipe 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--6: Intake Manifold 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--7: Sensors and Spark Plugs, Oil Filter 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--8: Flywheel 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--9: Cylinder Block 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--10: Crankshaft 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--11: Camshaft 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--12: Piston & Rods 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--13: Oil Pump 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--14: Crankshaft Balancer 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--15: Front Drive 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--16: Oil Pan 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2--17: Oil Pump Drive 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3TP-6996 3/16

IntroductionThis manual lists service replacement parts for engineslisted on the front cover.

Information in this publication represents data availableat the time of print. Kohler Co. reserves the right tochange this publication and the products representedwithout notice and without any obligation or liabilitywhatsoever.

This manual includes the following main sections:

Table of Contents. Lists the sections of the manual.

Introduction (and other information sections).Contains introductory material about part numbers,illustrations, and hardware.

GroupParts Lists. List the part numbers of parts in thegroups.

Numbering System SignificanceThis manual uses the following numbering systems:

GroupNumber. A unique number representing a partsgroupneeded to assemble a generator set function. Forexample, Group 10--1 is the Cylinder Block group.

Part Number. The part number identifies an individualassembly, subassembly, component, or accessory kit.

IllustrationsIllustrations (or exploded-view drawings) bestrepresenting the widest range of variations accompanymost groups in thismanual. Illustrations donot depict alldetails and may not show all parts. Do not substituteillustrations for assembly or disassembly.

How to Find Part NumbersUse the following steps to locate a service replacementpart.

1. Identify the group most likely to include theservice part number.

2. Page forward to locate the group identified instep 1 or find the appropriate page in the Table ofContents.

3. Find the part on the illustration and note the itemnumber of the part or find the part description inthe parts list.

TP-6996 3/164

GROUP 10--1 CYLINDER BLOCK

TP-6996 3/16 5

GROUP 10--1 CYLINDER BLOCKItem Part No. Description Qty.

1 GM97729 CYLINDERBLOCK HIDRAULIC TESTED 12 GM97693 CYLINDER LINER ASSEMBLY 163 GM97645 CYLINDER LINER, CYLINDER 164 GM97887 CYLINDER LINER, GASKET SET 165 GM97646 O-RING, CYLINDER LINER, SUP. & MED. 326 GM97647 O-RING, CYLINDER LINER INFERIOR 167 GM97710 O-RING, CYLINDER LINER 168 GM98223 GASKET 29 GM98330 PLUG 210 GM97717 GASKET, CYLINDERBLOCK COVER 111 GM97923 CYLINDERBLOCK COVER 112 GM98084 SCREW 5613 GM98227 GASKET 214 GM98329 PLUG 215 GM98191 O-RING 116 GM97922 BEND (OIL) 117 GM98150 NUT 418 GM98066 PLUG WITH GASKET 119 GM97649 BUSHING 1620 GM97648 O-RING 1621 GM98173 O-RING 422 GM97644 PLUG 223 GM97718 CAMSHAFT BUSHING 124 GM97669 CAMSHAFT BUSHING 1725 GM97678 CAMSHAFT BUSHING 226 GM97680 STUD 1827 GM97628 WASHER 1828 GM97627 SCREW 1829 GM97679 COVER 130 GM97676 WASHER 1831 GM97677 NUT 1832 GM98329 PLUG 433 GM98211 GASKET 1634 GM97643 COVER 1535 GM98144 WASHER 6436 GM98088 SCREW 6437 GM97668 GASKET 1638 GM97708 COVER 139 GM98084 SCREW 15040 GM97709 COVER 141 GM98085 SCREW 1042 GM97667 COVER 1443 GM98158 STUD 3244 GM97723 JET 1645 GM98149 NUT 3246 GM98281 PIN 947 GM98337 PLUG 248 GM98221 WASHER 249 GM97900 FLANGE 250 GM97792 GASKET 251 GM98150 NUT 852 GM98159 STUD 853 GM97705 RIGHT FORWARD EYEBOLT 154 GM97706 LEFT FORWARD EYEBOLT 155 GM98125 SCREW 6

TP-6996 3/166

GROUP 10--2 OIL SUMP

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GROUP 10--2 OIL SUMPItem Part No. Description Qty.

1 GM97716 OIL SUMP 12 GM97631 COVER, OIL SUMP 13 GM98057 OIL SUMP SIDE COVER 14 GM97629 GASKET, DOOR, OIL SUMP 25 GM97711 SUPPORT 16 GM97728 CLADDING, LEVEL BAR 17 GM97694 LEVEL DIPSTICK 18 GM98214 GASKET 29 GM98083 SCREW 210 GM97702 OIL ADMISSION, PIPE 111 GM98336 PLUG 412 GM98219 GASKET 413 GM98157 STUD 1014 GM98149 NUT 2215 GM98156 STUD 1016 GM98220 GASKET 117 GM98332 PLUG 118 GM98221 GASKET 119 GM98337 PLUG 120 GM98229 GASKET 221 GM98338 PLUG 122 GM98225 WASHER 223 GM98339 PLUG 224 GM98122 SCREW 1625 GM97851 SUPPORT 126 GM97712 SUPPORT 727 GM98112 SCREW 7028 GM98075 SCREW 229 GM98143 WASHER 230 GM98340 PLUG 131 GM98222 GASKET 532 GM97632 PLUG 533 GM98130 GASKET 134 GM98338 PLUG 1

TP-6996 3/168

GROUP 10--3 FLYWHEEL HOUSING AND OIL SEAL

TP-6996 3/16 9

GROUP 10--3 FLYWHEEL HOUSING AND OIL SEALItem Part No. Description Qty.

1 GM97698 GEAR HOUSING 12 GM97713 TIMING 13 GM97685 COVER 24 GM98144 WASHER 45 GM98083 SCREW 46 GM97671 GASKET 27 GM97670 COVER 28 GM98132 SCREW 29 GM98167 STUD 1010 GM98151 NUT 1011 GM97904 COVER 112 GM98108 SCREW 414 GM98133 SCREW 215 GM97691 GASKET 116 GM97659 SUPPORT 117 GM98075 SCREW 618 GM97692 OIL SEAL 119 GM98134 SCREW 620 GM98118 SCREW 2821 GM98293 PIN 222 GM98115 SCREW 323 GM97721 FLYWHEEL HOUSING 124 GM98112 SCREW 725 GM98184 O-RING 226 GM97832 FLANGE 127 GM98073 SCREW 428 GM97980 GASKET 229 GM97901 COVER 130 GM98084 SCREW 1231 GM97833 FLANGE 132 GM98109 SCREW 233 GM98163 STUD 434 GM98150 NUT 435 GM98330 PLUG 136 GM98119 SCREW 1037 GM97674 PROTECTOR 1

TP-6996 3/1610

GROUP 10--4 FRONTAL TIMING GEAR CASING

TP-6996 3/16 11

GROUP 10--4 FRONTAL TIMING GEAR CASINGItem Part No. Description Qty.

1 GM97722 COVER 12 GM97862 VALVE 13 GM97684 OIL SEAL 14 GM98112 SCREW 75 GM98119 SCREW 96 GM98171 STUD 17 GM98109 SCREW 28 GM98292 PIN 29 GM98113 SCREW 513 GM97780 COVER 214 GM98076 SCREW 815 GM98142 WASHER 816 GM98073 SCREW 617 GM97701 COVER 118 GM97700 GASKET 119 GM97715 CENTERING GUIDE 120 GM98184 O-RING 121 GM98219 GASKET 122 GM98058 SCREW 123 GM98214 GASKET 124 GM98294 UNION 125 GM97703 BUSHING 226 GM98174 O-RING 227 GM98107 SCREW 228 GM98151 NUT 129 GM97704 COVER 130 GM98073 SCREW 331 GM97699 COVER 132 GM98183 O-RING 134 GM97697 COVER 135 GM98116 SCREW 836 GM98197 O-RING 237 GM97843 BODY 138 GM97844 SPRING 139 GM97829 PISTON 140 GM98244 CIRCLIP 141 GM98180 O-RING 142 GM98175 O-RING 143 GM97664 COVER 1

TP-6996 3/1612

GROUP 10--5 CYLINDER HEAD, STANDBY

TP-6996 3/16 13

GROUP 10--5 CYLINDER HEAD, STANDBYItem Part No. Description Qty.

1 GM97926 CYLINDER HEAD ASSEMBLY 162 GM97655 GASKET 163 GM97912 INTAKE-EXHAUST VALVE 644 GM97898 VALVE SEAT 645 GM97681 STUD 966 GM97690 INFERIOR PLATE,SPRING 647 GM98182 O-RING 168 GM97902 CANDLE SEAT LINER 169 GM97903 GASKET 1610 GM97652 GUIDE 3211 GM98342 PLUG 4812 GM98343 PLUG 8013 GM97648 O-RING 1614 GM97649 BUSHING 1615 GM97650 NUT 9616 GM97651 WASHER 9617 GM98344 PLUG 14418 GM98165 STUD 6419 GM97654 VALVE COTTER 12820 GM97910 PLATE 6421 GM97696 SPRING 6422 GM97695 SPRING 6423 GM97653 SEAL 6424 GM97909 VALVE GUIDE 6425 GM97913 STUD 3226 GM97714 CYLINDER HEAD STUD PREPARED FOR

ANTIKNOCK SENSOR16

27 GM98290 PIN 3228 GM98076 SCREW 1629 GM97911 RETAINING WASHER 6430 GM98243 CIRCLIP 64

TP-6996 3/1614

GROUP 10--5 CYLINDER HEAD, PRIME

TP-6996 3/16 15

GROUP 10--5 CYLINDER HEAD, PRIMEItem Part No. Description Qty.

1 GM97929 COMPLETE CYLINDER HEAD 162 GM97655 GASKET, CYLINDER HEAD 163 GM97912 INTAKE-EXHAUST VALVE 644 GM97898 SEAT, INTAKE MANIFOLD-EXHAUST VALVE 645 GM97681 STUD, FIXATION CYLINDER HEAD 806 GM97690 INFERIOR PLATE,SPRING 647 GM98182 O RING 168 GM97902 CANDLE SEAT LINER 169 GM97903 GASKET 1610 GM97652 LIFTER GUIDE 3211 GM98342 PLUG 4812 GM98343 PLUG 8013 GM97648 O RING 1614 GM97649 BUSHING 1615 GM97650 CYLINDER HEAD FIXING NUT 9616 GM97651 CYLINDER HEAD FIXATION WASHER 9617 GM98344 PLUG 12818 GM98165 STUD 6419 GM97654 VALVE SEMICONE 12820 GM97684 TOP PLATE,SPRING 6421 GM97696 INTERNAL SPRING, VALVE 6422 GM97695 EXTERNAL SPRING, VALVE 6423 GM97653 SEAL, VALVE 6424 GM97909 VALVE INTAKE GUIDE 3225 GM97921 EXHAUST VALVE GUIDE 3226 GM97915 CYL. HEAD STUD PREPARED FOR

ANTIKNOCK SENSOR16

27 GM98290 PIN 3228 GM98076 SCREW 1629 GM97911 RETAINING WASHER 6430 GM98243 CIRCLIP 64

TP-6996 3/1616

GROUP 10--6 CRANKCASE GASES RECIRCULATION

28

TP-6996 3/16 17

GROUP 10--6 CRANKCASE GASES RECIRCULATIONItem Part No. Description Qty.

1 GM97914 GAS BREATHER FIXATION COVER 12 GM97919 PIPE 13 GM98088 SCREW 64 GM97927 RECIRCULATION GAS BREATHER ASSY 15 GM98373 SPHERICAL CLOSE VALVE 16 GM98370 OIL SEPARATOR FILTER 17 GM98298 CONNECTOR 28 GM98060 FLEXIBLE PIPE 19 GM97916 GAS SEPARATOR FILTER BRACKET 110 GM98236 CLAMP 611 GM97918 CRANKCASE EXHAUST GAS SQUARED

FLANGE1

12 GM97907 REDUCTION 113 GM97908 BREATHER DRAINAGE COVER 114 GM98237 CLAMP 215 GM98318 HOLLOW SCREW 116 GM97905 ANTI RETUTN VALVE BRACKET 117 GM98218 FLAT GASKET 118 GM98392 ANTIRETURN VALVE 119 GM98084 SCREW 420 GM98200 O-RING 221 GM98150 NUT 822 GM98161 STUD 423 GM98098 SCREW 424 GM98145 WASHER 425 GM98403 HOSE 126 GM97924 HOSE 127 GM97925 HOSE 128 GM97920 HOSE 129 GM97917 ELBOW REDUCTION 330 GM97906 REDUCER 131 GM97871 REDUCER 133 GM97671 GASKET COVER 134 GM98393 FILTERING ELEMENT 135 GM98379 STUD 536 GM98151 NUT 5

TP-6996 3/1618

GROUP 10--7 VALVE LEVER AND COVER

TP-6996 3/16 19

GROUP 10--7 VALVE LEVER AND COVERItem Part No. Description Qty.

1 GM97770 ROCKER ARM INTAKE ASSY 162 GM97771 ROCKER ARM EXHAUST ASSY 163 GM97772 AUXILIARY VALVE LEVER 324 GM97656 SUPPORT 165 GM97762 VALVE TAPPET 326 GM97759 NUT 327 GM97758 ADJUSTING SCREW 328 GM97764 PUSH ROD 329 GM98285 PIN 3210 GM97763 BUSHING 3211 GM97756 VALVE SEAT 3212 GM97633 NUT 3213 GM97757 SCREW 3214 GM98105 SCREW 3215 GM98093 SCREW 3216 GM97657 PIN 1617 GM98242 WASHER 1618 GM97687 SHAFT 1619 GM97658 WASHER 1620 GM97896 COVER 1621 GM98213 GASKET 1622 GM97899 PIPE 1623 GM98177 O-RING 1624 GM98178 O-RING 1625 GM98150 NUT 6426 GM98144 WASHER 6427 GM97707 SUPPORT 16

TP-6996 3/1620

GROUP 15--1 CRANKSHAFT, FLYWHEEL AND VIBRATIONDAMPER

TP-6996 3/16 21

GROUP 15--1 CRANKSHAFT, FLYWHEEL AND VIBRATIONDAMPER

Item Part No. Description Qty.

1 GM97749 FLYWHEEL HOUSING 12 GM97750 SCREW 103 GM98283 PIN 14 GM97739 GEAR 15 GM97737 ADAPTER 16 GM97734 SCREW 127 GM98053 SPACER 28 GM97733 GEAR 19 GM99610 CRANKSHAFT WITH GEAR 110 GM97724 THRUST PLATE, KIT 211 GM97727 MAIN BEARING 912 GM98040 PROTECTOR 113 GM98121 SCREW 214 GM98333 PLUG 815 GM97732 GEAR 116 GM97638 WASHER 1617 GM99611 SCREW 1618 GM97765 HUB 120 GM97738 VIBRATION DAMPER 121 GM99612 SCREW 1222 GM97931 PIN-RESET SCREW 123 GM97754 DOUBLE DAMPER SPACE 1

TP-6996 3/1622

GROUP 15--2 CAMSHAFT AND AUXILIARY VALVE LEVER

TP-6996 3/16 23

GROUP 15--2 CAMSHAFT AND AUXILIARY VALVE LEVERItem Part No. Description Qty.

1 GM97673 WASHER 34 GM97672 WASHER 35 GM97669 BUSHING 176 GM97718 BUSHING 17 GM97735 SPACER 168 GM97682 COVER 19 GM98078 SCREW 1410 GM97623 PLUG 411 GM99615 LEFT CAMSHAFT 112 GM97930 GEAR 213 GM97662 WASHER 3214 GM98284 PIN 215 GM98110 SCREW 1216 GM97683 COVER 117 GM97661 SPRING 1618 GM99616 RIGHT CAMSHAFT 119 GM97678 CAMSHAFT BUSHING 220 GM97663 DISC 221 GM98115 SCREW 1022 GM97772 AUXILIARY VALVE LEVER 3223 GM97742 AUXILIARY SPACER 1624 GM97736 PLUG 1625 GM97769 SHAFT 1626 GM97660 SPACER 1627 GM98214 GASKET 1628 GM98091 SCREW 1629 GM97686 NUT 1631 GM97764 PUSH ROD 3232 GM97760 SPHERIC SEAT 3233 GM97767 ROLLER 3236 GM97768 SHAFT 3238 GM98068 SCREW 3239 GM98384 SENSOR 1

TP-6996 3/1624

GROUP 15--3 CONNECTING ROD AND PISTON (LCR)

TP-6996 3/16 25

GROUP 15--3 CONNECTING ROD AND PISTON (LCR)Item Part No. Description Qty.

1 GM97777 CONNECTING ROD 162 GM97752 BUSHING 163 GM98247 CIRCLIP 324 GM97773 CONNECTING ROD BEARIMG ASSY 164 GM97774 CONNECTING ROD BEARING OVER 1ST 164 GM97775 CONNECTING ROD BEARING OVER 2ND 165 GM97751 PISTON SHAFT 166 GM98282 PIN 327 GM97934 PISTON ASSY 168 GM97932 PISTON 169 GM97933 PISTON RING SET 1610 GM97761 CONNECTING ROD SCREW 32

TP-6996 3/1626

GROUP 15--4 DISTRIBUTION GEARS

TP-6996 3/16 27

GROUP 15--4 DISTRIBUTION GEARSItem Part No. Description Qty.

1 GM97698 GEAR HOUSING 12 GM98293 PIN 23 GM98119 SCREW 104 GM97675 SHAFT 15 GM98115 SCREW 46 GM98232 BEARING 27 GM97743 WASHER 18 GM98411 SPACER 19 GM97740 BEARING 110 GM98184 O-RING 111 GM97689 WASHER 112 GM98073 SCREW 613 GM98110 SCREW 214 GM98100 SCREW 315 GM97719 SHAFT 116 GM98088 SCREW 817 GM98233 BEARING 218 GM97747 WASHER 119 GM97741 SPACER 120 GM97755 BEARING 121 GM97827 PIPE 122 GM97688 WASHER 1

TP-6996 3/1628

GROUP 15--5 TIMING DRIVE GEARS WITH MECHANICALCOOLING PUMPS

TP-6996 3/16 29

GROUP 15--5 TIMING DRIVE GEARS WITH MECHANICALCOOLING PUMPS


1 GM97733 DISTRIBUTION CONTROL GEARING 12 GM97734 SCREW 123 GM97732 PUMPS CONTROL GEARING 14 GM97744 PUMPS INTERMEDIATE GEARING 15 GM97665 GEAR SHAFT 16 GM98089 SCREW 37 GM98232 BEARING 48 GM98411 BEARING SPACE 211 GM97743 RATING WASHER 212 GM97689 THRUST AXIAL WASHER 213 GM98074 SCREW 621 GM97666 INTERMEDIATE WHEEL SHAFT 122 GM97745 MAIN CIRCUIT WATER PUMP CONTROL

INTERMEDIATE GEARING1

23 GM98115 SCREW 124 GM98094 SCREW 325 GM98085 SCREW 1

TP-6996 3/1630

GROUP 20--1 MAIN CIRCUIT WATER PUMP

TP-6996 3/16 31

GROUP 20--1 MAIN CIRCUIT WATER PUMPItem Part No. Description Qty.

1 GM97803 MAIN CIRCUIT WATER PUMP 12 GM97794 FRESH WATER BEARINGS SUPPORT 13 GM98235 BEARING 14 GM97778 GEAR SPACER PIPE 15 GM98249 PIN 16 GM97746 FRESH WATER CONTROL PUMP PINION 17 GM97784 BEARING SPACE 28 GM98234 BEARING 19 GM97779 FIXATION WASHER 110 GM98153 NUT 111 GM98246 SAFETY WASHER 112 GM97797 FRESH WATER PUMP BODY 113 GM97799 FRESH WATER PUMP WHEEL 114 GM98327 AXIAL SEAL 115 GM97791 NUT 116 GM98329 PLUG 117 GM98220 COPPER GASKET 118 GM97801 WATER PUMP SHAFT 119 GM97793 PUMP SHAFT 120 GM98250 BUSHING 121 GM97796 WATER PUMPS SEAL-HOLDER COVER 122 GM98326 RADIAL SEAL 123 GM98070 SCREW 624 GM98196 O RING 125 GM97790 BUSHING END 126 GM98084 SCREW 427 GM98144 FLAT WASHER 428 GM98286 PIN 129 GM98204 O RING 130 GM98216 COPPER GASKET 131 GM98331 PLUG 132 GM98067 SCREW 233 GM98198 O RING 1

GM97888 (**) GREAT REPAIR KIT 1GM97890 (*) SEAL KIT 1

TP-6996 3/1632

GROUP 20--2 MAIN CIRCUIT MECHANICAL PUMPFIXATION

TP-6996 3/16 33

GROUP 20--2 MAIN CIRCUIT MECHANICAL PUMPFIXATION


1 GM97803 MAIN CIRCUIT WATER PUMP 12 GM98203 O-RING 13 GM98168 STUD 24 GM98170 STUD 55 GM98198 O-RING 16 GM97780 COVER 17 GM98076 SCREW 48 GM98151 NUT 79 GM98142 WASHER 410 GM97860 PIPE 111 GM98215 GASKET 112 GM98315 SCREW 1

TP-6996 3/1634

GROUP 20--3 MAIN CIRCUIT, CYLINDER BLOCK INLET

TP-6996 3/16 35

GROUP 20--3 MAIN CIRCUIT, CYLINDER BLOCK INLETItem Part No. Description Qty.

1 GM97802 MAIN CIRCUIT WATER PUMP 12 GM98210 O RING 13 GM98198 O RING 14 GM98201 O RING 35 GM98106 SCREW 26 GM98096 SCREW 47 GM97800 INLET PIPE TO BLOCK 18 GM98341 PLUG 19 GM98337 PLUG 310 GM98221 WASHER 311 GM98084 SCREW 312 GM97798 TRIANGULAR FLANGE 113 GM98225 WASHER 1

TP-6996 3/1636

GROUP 20--4 THERMOSTAT BOX, MAIN CIRCUIT ON THEENGINE

TP-6996 3/16 37

GROUP 20--4 THERMOSTAT BOX, MAIN CIRCUIT ON THEENGINE


1 GM97787 THERMOSTAT BOX 12 GM97781 THERMOSTAT BOX COVER 13 GM97783 THERMOSTAT BOX BODY 14 GM98395 THERMOSTAT 75 GM98328 SEAL RING 76 GM98248 CIRCLIP 77 GM97634 THERMOSTAT BOX WASHER 78 GM98164 STUD 49 GM97937 FLANGE 110 GM98304 UNION 113 GM98104 SCREW 214 GM98090 SCREW 915 GM97782 GASKET 116 GM98332 PLUG 117 GM98220 GASKET 118 GM98221 GASKET 320 GM98345 PLUG 321 GM98337 PLUG 322 GM97635 COCK 123 GM98193 O-RING 124 GM98085 SCREW 3

TP-6996 3/1638

GROUP 20--5 REMOTE RADIATOR ADAPTATION(MECHANICAL PUMP)

TP-6996 3/16 39

GROUP 20--5 REMOTE RADIATOR ADAPTATION(MECHANICAL PUMP)


1 GM97948 THERMOSTAT BOX WATER OUTLETFLANGE

1

2 GM98088 SCREW 73 GM97785 ELBOW GASKET 14 GM98239 CLAMP 45 GM97789 SLEEVE 26 GM97947 SHORT-CIRCUIT PIPE 17 GM98221 COPPER GASKET 38 GM98337 PLUG 39 GM97786 WATER INLET ELBOW 110 GM98096 SCREW 311 GM98106 SCREW 612 GM97795 FLANGED ELBOW 113 GM98201 O RING 314 GM98103 SCREW 215 GM97780 PUMP CLOSING COVER 116 GM98078 SCREW 417 GM98209 O RING 118 GM97969 GASKET (NOT SHOWN) 119 GM98360 FLANGE (NOT SHOWN) 120 GM98124 SCREW (NOT SHOWN) 8

TP-6996 3/1640

GROUP 20--6 CONNECTORS FOR WATER HOSE

TP-6996 3/16 41

GROUP 20--6 CONNECTORS FOR WATER HOSEItem Part No. Description Qty.

1 GM98362 WATER HOSE (DN 100) -2 GM98361 WATER HOSE (DN 80) -

TP-6996 3/1642

GROUP 20--7 WATER PREHEATING

TP-6996 3/16 43

GROUP 20--7 WATER PREHEATINGItem Part No. Description Qty.

1 GM98366 WATER PUMP PREHEATING 12 GM98358 STRENGTH UL 24 GM98225 GASKET 25 GM98346 THERMOMETER 16 GM98230 GASKET 17 GM97953 PREHEATING STRENGTH BOX 17 GM97945 PREHEATING STRENGTH BOX UL 18 GM98073 SCREW 49 GM98147 NUT 410 GM98337 PLUG 211 GM98221 GASKET 212 GM98324 REDUCTION 213 GM98139 GASKET 814 GM98299 RACCORD 315 GM98305 ELBOWED RACCORD 316 GM98043 PIPE 117 GM98061 FLEXIBLE PIPE 118 GM98062 FLEXIBLE PIPE 119 GM98371 VALVE 2 WAYS 220 GM98309 ELBOWED RACCORD 221 GM98312 MALE BUSHING ADAPTER 222 GM98140 GASKET 123 GM98325 REDUCTION 124 GM98034 CLAMP 4

TP-6996 3/1644

GROUP 20--8 WATER CIRCUIT

TP-6996 3/16 45

GROUP 20--8 WATER CIRCUITItem Part No. Description Qty.

1 GM97951 THERMOSTAT BOX WATER INLET PIPE 12 GM98193 O-RING 13 GM98085 BOLT 34 GM97950 SHEET SUPPORTS CLASPER 15 GM97897 CLAMP STUD 16 GM98149 NUT (NOT SHOWN) 27 GM97955 WATER FLEXIBLE PIPE ASSEMBLY 18 GM98186 O-RING 29 GM98112 BOLT 810 GM97952 HYDRAULIC PIPE WATER OUTLET

INTERCOOLER1

11 GM97943 WATER OUTLET ELBOW 112 GM97949 WATER OUTLET AND INLET GASKET 213 GM98164 STUD 814 GM98150 NUT 1215 GM97944 FLEXIBLE PIPE 116 GM97792 CRANKCASE EXIT ELBOW GASKET 117 GM97800 CYLINDER BLOCK WATER INLET PIPE 118 GM97941 PUMP LATERAL OUTLET PIPE 119 GM99617 OILCOOLER WATER INLET ASSEMBLY 120 GM99618 FLAT GASKET 121 GM99619 BLEED VALVE

TP-6996 3/1646

GROUP 25--1 OIL PUMP AND OIL INTERNAL CIRCUIT

TP-6996 3/16 47

GROUP 25--1 OIL PUMP AND OIL INTERNAL CIRCUITItem Part No. Description Qty.

GM99620 OIL PUMP 11 GM99621 OIL PUMP BODY 12 GM99622 OIL PUMP DRIVER GEARING 13 GM99623 OIL PUMP DRIVED GEARING 14 GM97811 COVER, OIL PUMP 15 GM97830 CENTERING PIN 26 GM97809 WASHER 47 GM98135 SCREW 48 GM97804 BUSHING, OIL PUMP BODY 49 GM98291 PIN 210 GM98088 SCREW 1211 GM97805 OIL PUMP GEAR 112 GM98249 KEY 113 GM97806 NUT 114 GM98069 SCREW 1015 GM97808 SCREEN, ADMISSION ASSY 116 GM97807 ADMISSION BELL 117 GM98162 STUD 418 GM97822 SUPPORT, BELL, OIL ADMISSION 219 GM98154 NUT 420 GM98080 SCREW 321 GM98150 NUT 422 GM97854 COVER 123 GM98085 SCREW 424 GM98195 O RING 425 GM97821 PIPE 126 GM97819 ELBOW, OIL INLET, OIL PAN 127 GM98094 SCREW 428 GM98200 O-RING 129 GM98184 O-RING 230 GM97834 PIPE, OIL OUTLET, OIL PUMP 131 GM97855 LINER 132 GM97836 BODY,SAFETY VALVE 133 GM98073 SCREW 535 GM97853 PISTON, SAFETY VALVE 136 GM97852 SPRING, SAFETY VALVE 137 GM98144 WASHER 238 GM97870 SAFETY VALVE 140 GM98142 WASHER 242 GM97851 SAFETY VALVE SUPPORT 1

TP-6996 3/1648

GROUP 25--2 OIL PREHEATING

TP-6996 3/16 49

GROUP 25--2 OIL PREHEATINGItem Part No. Description Qty.

1 GM98358 OIL PREHEATING UL 22 GM98226 COPPER GASKET 2

TP-6996 3/1650

GROUP 25--3 OIL FILTER

TP-6996 3/16 51

GROUP 25--3 OIL FILTERItem Part No. Description Qty.

1 GM97818 ELBOW 12 GM97849 FLANGE 13 GM98189 O-RING 24 GM99624 PIPE 15 GM98088 SCREW 46 GM97814 FLANGE 17 GM98109 SCREW 28 GM97856 OIL FILTER CONNECTION 39 GM98077 SCREW 410 GM98367 OIL FILTER 311 GM97863 THERMOSTAT AND OIL REGULATION 112 GM97834 PUMP OUTLET PIPE 113 GM98302 ELBOW RACCORD 114 GM97823 OIL FILTER SUPPORT 115 GM97864 SAFETY VALVE 116 GM98185 O-RING 217 GM97816 ELBOW, OIL OUTLET/INLET 218 GM98184 O-RING 519 GM97817 PIPE, BETWEEN ELBOWS 120 GM98085 SCREW 421 GM97850 FLANGE 122 GM98188 O-RING 123 GM98079 SCREW 324 GM98185 O-RING 225 GM98245 CIRCLIP 126 GM98244 CIRCLIP 127 GM97829 PISTON 128 GM97828 SPRING 129 GM97824 INTERIOR BODY 130 GM97825 EXTERIOR BODY 131 GM98304 ELBOW 132 GM97866 PIPE 133 GM98317 HOLLOW SCREW 134 GM98220 GASKET 735 GM97867 PILOTING-REGULATOR PIPE 136 GM97868 INLET PIPE TO DISTRIBUTOR 137 GM98036 HOLLOW SCREW 138 GM98316 HOLLOW SCREW 139 GM98219 GASKET 140 GM98044 REDUCTION 141 GM97826 REDUCTION 142 GM98297 RACCORD 1

TP-6996 3/1652

GROUP 25--4 THERMOSTAT AND OIL REGULATION

TP-6996 3/16 53

GROUP 25--4 THERMOSTAT AND OIL REGULATIONItem Part No. Description Qty.

1 GM97835 BODY, THERMOSTAT AND OIL REGULATION 12 GM98194 O-RING 23 GM97848 CLOSING COVER 24 GM98085 SCREW 105 GM98169 STUD 86 GM98151 NUT 87 GM97846 THERMOSTAT BOX COVER GASKET 18 GM97845 THERMOSTAT REGISTER COVER 19 GM98073 SCREW 610 GM98221 GASKET 211 GM98337 PLUG 212 GM98229 GASKET 113 GM98338 PLUG 114 GM98085 SCREW 215 GM97815 THERMOSTAT BOX FLANGE 116 GM98188 O-RING 117 GM98184 O-RING 218 GM97834 PUMP GAS EJECTING PIPE 119 GM98188 O-RING 120 GM98396 THERMOSTAT 121 GM97634 WASHER, THERMOSTAT BOX 122 GM98248 CIRCLIP 123 GM97840 SPRING 124 GM97839 OIL REGULATION VALVE COVER 125 GM98078 SCREW 326 GM97837 GASKET,THERMOSTAT BODY AND OIL

CONTBEARING1

27 GM98192 O-RING 228 GM97847 COVER, OIL REGULATION VALVE CLOSING

COVER1

29 GM98088 SCREW 430 GM97865 REGULATOR DISCHARGE PIPE 131 GM98302 ELBOW RACCORD 132 GM98315 SCREW 133 GM98214 WASHER 134 GM97820 REDUCTION 3/8 A 135 GM98219 GASKET 136 GM98328 SEAL 137 GM98207 O-RING 138 GM97838 COVER, THERMOSTAT 139 GM97842 PISTON, REGULATION VALVE 140 GM97841 PISTON, REGULATION VALVE 141 GM98073 SCREW 442 GM98164 STUD 1643 GM98150 NUT 1644 GM98402 VALVE 145 GM98229 GASKET 1

TP-6996 3/1654

GROUP 25--5 ELECTRIC (24V) PRE--LUBE AND DRAININGSYSTEM

TP-6996 3/16 55

GROUP 25--5 ELECTRIC (24V) PRE--LUBE AND DRAININGSYSTEM


1 GM98055 PUMP SUPPORT 12 GM98088 SCREW 53 GM98365 PRE-LUBE PUMP 14 GM98320 REDUCTION 25 GM98306 ELBOWED RACCORD 36 GM98372 VALVE 3 WAYS 17 GM98308 ELBOWED RACCORD 18 GM98313 STRAIGHT FITTING 19 GM98374 VALVE 2 WAYS 110 GM98038 FLEXIBLE HOSE 111 GM98035 FLEXIBLE HOSE 112 GM97831 REDUCER PLUG 113 GM98314 REDUCTION 215 GM98144 FLAT WASHER 416 GM98148 NUT 917 GM98402 NON-RETURN VALVE 118 GM98229 COPPER GASKET 119 GM97815 THREADED FLANGE 120 GM98085 SCREW 221 GM98188 O RING 122 GM98225 COPPER GASKET (NOT SHOWN) 123 GM98300 RACCORD 124 GM98320 REDUCTION (NOT SHOWN) 225 GM98397 ELASTIC ELEMENT 426 GM98141 WASHER 8

TP-6996 3/1656

GROUP 25--6 TURBOCHARGER LUBRICATION ANDDISCHARGE

TP-6996 3/16 57

GROUP 25--6 TURBOCHARGER LUBRICATION ANDDISCHARGE


1 GM99625 TURBOCHARGER 1800 rpm 22 GM99626 TURBOCHARGER OILING CIRCUIT 13 GM99627 RIGHT TURBO LUBRICATION PIPE 14 GM98304 SIMPLE ELBOW 25 GM98011 LUBRICATION FLANGE RACCORD 26 GM98087 SCREW 47 GM98310 NUT 28 GM99628 LEFT TURBO LUBRICATION PIPE 19 GM99629 RIGHT TURBO OIL DISCHARGE 1ST RUN

PIPE1

10 GM99630 LEFT TURBO OIL DISCHARGE 1ST RUNPIPE

1

11 GM98295 DOUBLE RACCORD 212 GM97640 GASKET 413 GM98086 SCREW 414 GM99631 TURBO OIL DISCHARGE 2ND RUN PIPE 215 GM97986 CLAMP SUPPORT 216 GM97636 CLAMP 217 GM98084 SCREW 418 GM98150 NUT 219 GM98137 WASHER 420 GM98311 BICONE 221 GM98172 O RING 222 GM98034 CLAMP 2

TP-6996 3/1658

GROUP 25--7 PLATE OILCOOLER ADAPTER

TP-6996 3/16 59

GROUP 25--7 PLATE OILCOOLER ADAPTERItem Part No. Description Qty.

1 GM97964 PLATE OIL COOLER ADAPTER 12 GM97963 PLATE OIL COOLER ASSEMBLY 1

TP-6996 3/1660

GROUP 25--8 OIL DISTRIBUTOR

TP-6996 3/16 61

GROUP 25--8 OIL DISTRIBUTORItem Part No. Description Qty.

8 GM98037 DISTRIBUTOR 19 GM97826 REDUCTION 210 GM98224 GASKET 211 GM98332 PLUG 212 GM98227 GASKET 213 GM98339 PLUG 114 GM98225 GASKET 115 GM98335 PLUG 616 GM98217 GASKET 617 GM98101 SCREW 218 GM97720 BLOCK TOP FLANGE 119 GM98184 O-RING 120 GM98085 SCREW 321 GM97958 OIL DISTRIBUTOR 122 GM98280 PLUG 123 GM98218 GASKET 1

TP-6996 3/1662

GROUP 25--9 CENTRIFUGAL OIL FILTER

TP-6996 3/16 63

GROUP 25--9 CENTRIFUGAL OIL FILTERItem Part No. Description Qty.

1 GM98412 CENTRIFUGAL OIL FILTER SUPPORT 12 GM97668 GASKET, CONNECTING ROD REGISTER

COVER1

3 GM98445 CENTRIFUGAL OIL FILTER 14 GM98205 O RING 15 GM98085 SCREW 46 GM98084 SCREW 107 GM98414 FLEXIBLE PIPE ASSY 18 GM98413 FLEXIBLE PIPE 19 GM98430 ELBOWED RACCORD 110 GM98431 ELBOWED RACCORD 1

12** #N/A BOTTOM GASKET13* #N/A SPRING GUIDE PLUG 114** #N/A GASKET 115* #N/A SPRING 116* #N/A PISTON 117 GM98436 FILTER BODY 118 GM98435 FILTER CLOSING CLAMP 119 GM98442 ROTOR BODY 120 GM98443 ATOMIZER 221 GM98441 PRE-FILTER 1

22** #N/A O RING 123 GM98439 ROTOR COVER 124 GM98440 OIL FILTER 125 GM98438 FILTER NUT 126 GM98437 ROTOR ASSY 1

27** #N/A O RING 128 GM98433 COVER 129 GM98444 VALVE ASSY (13*,15*,16*) 1

GM98434 SEALING KIT (12**,14**,22**,27**) 1

TP-6996 3/1664

GROUP 30--1 NATURAL GAS CARBURATION,ELECTRONIC CONTROL

TP-6996 3/16 65

GROUP 30--1 NATURAL GAS CARBURATION,ELECTRONIC CONTROL


1 GM99632 TECJET 52 EG02 12 GM98359 FLANGE 13 GM97968 FLAT GASKET 24 GM97973 FIXED SUPPORT VALVE TECJET 15 GM98150 NUT 26 GM98088 SCREW 27 GM98128 SCREW 88 GM98152 NUT 169 GM97891 WASHER 510 GM98094 SCREW 511 GM98144 WASHER 912 GM97970 TECJECT 52 STANDARD SUPPORT 113 GM98142 WASHER 214 GM98129 SCREW 815 GM97976 GAS INLET PIPE 116 GM98078 SCREW 217 GM97642 SPACER 218 GM99633 CARBURETOR AND TURBOCHARGER

UNION PIPE2

19 GM98202 O-RING 220 GM98219 GASKET 221 GM98336 PLUG 222 GM98386 CARBURETOR 2

TP-6996 3/1666

GROUP 30--2 FLEXIBLE CONNECTORS GAS ANDREGULATOR

TP-6996 3/16 67

GROUP 30--2 FLEXIBLE CONNECTORS GAS ANDREGULATOR


1 GM98056 FLEXIBLE PIPE 12 GM97968 FLAT GASKET 13 GM98359 FLANGE 14 GM98128 SCREW 85 GM98152 NUT 8

TP-6996 3/1668

GROUP 33--1 IGNITION SYSTEM GIS

TP-6996 3/16 69

GROUP 33--1 IGNITION SYSTEM GISItem Part No. Description Qty.

1 GM98387 GIS IGNITION UNIT 12 GM97985 IGNITION MODULE BRACKET 13 GM98381 HALL EFFECT PICKUP CABLE 14 GM98385 CABLE MAGNETIC PICK UP 25 GM98034 CLAMP 16 GM97981 IGNITION MOD. SUPPORT PICKUP 17 GM97980 IGNITION GASKET 18 GM98085 SCREW 29 GM98287 PIN 210 GM97639 PLUG 211 GM98384 IGNITION REGULATION MAGNET 112 GM97931 SCREW 113 GM98148 NUT 1

TP-6996 3/1670

GROUP 33--2 ELECTRONIC IGNITION, WIRING WITHKNOCK DETECTION SYSTEM

TP-6996 3/16 71

GROUP 33--2 ELECTRONIC IGNITION, WIRING WITHKNOCK DETECTION SYSTEM


1 GM98383 SPARK PLUG FOR NATURAL GAS ENGINE 162 GM98390 CONNECTION, SPARKING PLUG 163 GM97982 COIL 164 GM98287 PIN 25 GM97980 IGNITION GASKET 16 GM98085 SCREW 67 GM98382 PICKUP HALL EFECT 18 GM97984 CABLES GUARD SUPPORT 89 GM98073 SCREW 1210 GM98142 WASHER 1611 GM98155 STUD 1612 GM98034 CLAMP 3213 GM98149 NUT 1614 GM98025 PICKUP 315 GM97637 PROTECTION CLADDING 3216 GM99634 CYL KNK IG GIS RAIL 217 GM98388 V ENGINE GIS IGNITION CABLE 1

TP-6996 3/1672

GROUP 35--1 INTAKE MANIFOLD 16V

TP-6996 3/16 73

GROUP 35--1 INTAKE MANIFOLD 16VItem Part No. Description Qty.

1 GM97988 INTAKE MANIFOLD SENSORS READY 22 GM97989 INTAKE MANIFOLD 63 GM97873 GASKET 34 GM98082 SCREW 215 GM98149 NUT 216 GM98092 SCREW 167 GM98144 WASHER 168 GM98120 SCREW 89 GM98145 WASHER 810 GM98190 GASKET FOR EXTREMITY 16

TP-6996 3/1674

GROUP 35--2 EMERGENCY INTAKE COOLER

TP-6996 3/16 75

GROUP 35--2 EMERGENCY INTAKE COOLERItem Part No. Description Qty.

1 GM97974 RIGHT ELBOW ADMISSION INTAKE 12 GM97975 LEFT ELBOW ADMISSION INTAKE 13 GM97965 THROTTLE UNION ELBOW 14 GM97972 THROTTLE UNION SUPPORT 15 GM97977 ROTATED THROTTLE UNION 16 GM97978 THROTTLE - COOLER SUPPORT 17 GM97979 THROTTLE 18 GM97873 GASKET FOR EXTREMITY 29 GM98079 BOLT 1410 GM97967 THROTTLE ELBOW GASKET 211 GM98081 BOLT 1612 GM97966 MIXER GASKET 113 GM98111 BOLT 614 GM98206 O-RING 115 GM98088 BOLT 1216 GM98212 O-RING 117 GM98208 O-RING 218 GM98221 FLAT GASKET 419 GM98337 GAS PLUG 420 GM98219 FLAT GASKET 421 GM98336 PLUG 422 GM98218 FLAT GASKET 423 GM98335 PLUG 4

TP-6996 3/1676

GROUP 35--3 ADMISSION ELBOWS WITH SAFETY VALVES

TP-6996 3/16 77

GROUP 35--3 ADMISSION ELBOWS WITH SAFETY VALVESItem Part No. Description Qty.

1 GM97975 LEFT ELBOW 12 GM97873 GASKET 43 GM97974 RIGHT ELBOW 15 GM98375 SAFETY VALVE 26 GM98079 SCREW 149 GM98336 PLUG 410 GM98219 GASKET 411 GM98337 PLUG 312 GM98228 GASKET 313 GM97872 COVER 2

TP-6996 3/1678

GROUP 35--4 AIR FILTER

TP-6996 3/16 79

GROUP 35--4 AIR FILTERItem Part No. Description Qty.

1 GM98368 AIR FILTER 12 GM99635 SUPPORT RIGHT 13 GM99636 SUPPORT LEFT 14 GM99637 SPACING PLATE 25 GM99638 FILTER PIPE TO CARBURATOR 26 GM97987 SLEEVE 47 GM98238 CLAMP 88 GM98109 SCREW 169 GM98145 SPACER 2810 GM98108 SCREW 411 GM98151 NUT 412 GM98113 SCREW 413 GM98369 FILTERING CARTRIDGE 2

TP-6996 3/1680

GROUP 40--1 EXHAUST MANIFOLD

TP-6996 3/16 81

GROUP 40--1 EXHAUST MANIFOLDItem Part No. Description Qty.

1 GM98002 EXHAUST MANIFOLD 22 GM97993 GASKET 43 GM97996 COVER 24 GM98108 SCREW 165 GM97997 GASKET 166 GM98097 SCREW 327 GM97893 WASHER 648 GM97894 SCREW 649 GM97998 GASKET 410 GM99639 EXHAUST MANIFOLD 211 GM98003 EXHAUST MANIFOLD 212 GM99640 SCREW 2414 GM97994 GASKET 415 GM97995 COVER 216 GM98085 SCREW (NOT SHOWN) 1617 GM97938 GASKET 1618 GM97935 ELBOW 1619 GM98085 SCREW 3220 GM98176 O-RING 1621 GM97936 FLANGE 1622 GM97788 GASKET 1623 GM98337 PLUG 324 GM97939 ELBOW, LEFT MANIFOLD 125 GM97940 ELBOW, RIGHT MANIFOLD 126 GM98221 WASHER 327 GM98145 WASHER 24

TP-6996 3/1682

GROUP 45--1 AIR COOLER

TP-6996 3/16 83

GROUP 45--1 AIR COOLERItem Part No. Description Qty.

1 GM98394 COOLER 12 GM98010 GASKET, COOLER 23 GM99641 COOLER INLET COVER 14 GM98009 COOLER OUTLET COVER 15 GM98088 SCREW 526 GM97954 QUICK COUPLING ASSEMBLY 111 GM98048 SPACER 413 GM98014 SUPPORT 414 GM98136 EYEBOLT SCREW 215 GM98337 PLUG 216 GM98022 COOLER ASSY 117 GM98221 GASKET 218 GM98334 PLUG 119 GM98214 GASKET 120 GM98095 SCREW 421 GM97891 WASHER 12

TP-6996 3/1684

GROUP 45--2 TURBOCHARGING, STANDBY

TP-6996 3/16 85

GROUP 45--2 TURBOCHARGING, STANDBYItem Part No. Description Qty.

1 GM98399 TURBO 22 GM98016 RIGHT SIDE ELBOW SUPPORT 13 GM98017 LEFT SIDE ELBOW SUPPORT 14 GM98142 FLAT WASHER 45 GM98072 SCREW 46 GM98092 SCREW 27 GM97874 SPACER WASHER 68 GM98007 GASKET 29 GM98018 ADAPTER, TURBO INLET 210 GM98150 NUT 611 GM98109 SCREW 812 GM98138 WASHER 813 GM97993 GASKET 214 GM98199 O RING 415 GM98013 TURBO TOP 416 GM98160 STUD 417 GM98012 ELBOW, TURBO OUTLET 218 GM98137 WASHER 1219 GM98088 SCREW 621 GM98335 PLUG 622 GM98218 GASKET 623 GM98095 SCREW 625 GM98084 SCREW 226 GM98205 O RING 228 GM98015 GAS OUTLET EXHAUST ELBOW 229 GM98006 FLAT GASKET 230 GM98405 COVER 231 GM98227 GASKET 232 GM98332 PLUG 233 GM98085 SCREW 834 GM98240 CLAMP 235 GM97875 EXHAUST FLEXIBLE 236 GM97876 GASKET 237 GM98126 SCREW 8

TP-6996 3/1686

GROUP 45--2 TURBOCHARGING, PRIME

TP-6996 3/16 87

GROUP 45--2 TURBOCHARGING, PRIMEItem Part No. Description Qty.

1 GM98400 TURBO (1800) 22 GM98016 RIGHT SIDE ELBOW SUPPORT 13 GM98017 LEFT SIDE ELBOW SUPPORT 14 GM98142 FLAT WASHER 45 GM98072 SCREW 46 GM98102 SCREW 27 GM97874 SPACE 88 GM98021 GASKET 29 GM98019 ADAPTER, TURBO INLET 210 GM98020 NUT 811 GM98114 SCREW 812 GM97630 WASHER 813 GM97993 GASKET 214 GM98199 O RING 417 GM98012 ELBOW, TURBO OUTLET 218 GM98137 WASHER 1219 GM98088 SCREW 621 GM98335 PLUG 622 GM98218 GASKET 625 GM98084 SCREW 226 GM98205 O RING 228 GM98015 GAS OUTLET EXHAUST ELBOW 229 GM98006 FLAT GASKET 230 GM98005 COVER 233 GM98085 SCREW 834 GM98240 CLAMP 235 GM97891 WASHER 436 GM97626 WASHER 637 GM98099 SCREW 638 GM98332 PLUG 439 GM98227 GASKET 4

TP-6996 3/1688

GROUP 45--3 EXHAUST FLEXIBLE HOSE CONNECTORS

TP-6996 3/16 89

GROUP 45--3 EXHAUST FLEXIBLE HOSE CONNECTORSItem Part No. Description Qty.

1 GM97875 EXHAUST FLEXIBLE 22 GM98126 SCREW 83 GM97876 GASKET 2

TP-6996 3/1690

GROUP 45--4 TURBOCHARGER AND EXHAUST PIPELAGGING (1800 rpm)

TP-6996 3/16 91

GROUP 45--4 TURBOCHARGER AND EXHAUST PIPELAGGING (1800 rpm)


1 GM99642 TURBOCHARGER LAGGING 22 GM98001 ADAPTER LAGGING 23 GM98000 ELBOW LAGGING 24 GM98404 WIRE 25 GM99643 COMPLETE LAGGING SYSTEM 1

TP-6996 3/1692

GROUP 45--5 BYPASS VALVE ASSEMBLY

TP-6996 3/16 93

GROUP 45--5 BYPASS VALVE ASSEMBLYItem Part No. Description Qty.

1 GM99644 BYPASS VALVE BRACKET 12 GM99645 CONNECTION 13 GM99646 BYPASS VALVE 180º 14 GM99647 BYPASS VALVE OUTLET FLEXIBLE 25 GM99648 BOLT 86 GM98142 WASHER 87 GM98144 WASHER 18 GM98092 BOLT 19 GM98149 NUT 810 GM98321 CONNECTOR 311 GM98231 FLAT GASKET 412 GM99649 SQUARE GASKET 213 GM98322 ELBOWED ADAPTER 114 GM99650 THREADED SQUARE FLANGE 115 GM97891 WASHER 116 GM99651 FLEXIBLE PIPE 1

TP-6996 3/1694

GROUP 55--1 ELECTRIC STARTER

TP-6996 3/16 95

GROUP 55--1 ELECTRIC STARTERItem Part No. Description Qty.

1 GM98363 ELECTRICAL STARTED ENGINES BOSCH 21 GM98364 ELECTRICAL STARTED ENGINES 22 GM98123 SCREW 6

TP-6996 3/1696

GROUP 55--2 TURNING MOTOR

TP-6996 3/16 97

GROUP 55--2 TURNING MOTORItem Part No. Description Qty.

1 GM97881 BODY OF ENGINE BARRING GEAR 12 GM97889 ENGINE BARRING GEAR ASSEMBLY 13 GM97884 PINION OF ENGINE BARRING GEAR 14 GM97886 SHAFT OF ENGINE BARRING GEAR 15 GM97885 HEXAGON ON BARRING GEAR SHAFT 16 GM98288 PIN 17 GM98289 PIN 18 GM97879 SPRING FOR ENGINE BARRING GEAR 19 GM98181 O-RING 110 GM97883 WASHER ON BARRING GEAR SHAFT 111 GM98241 SAFETY RING 112 GM97882 BARRING GEAR GUARD 1

TP-6996 3/1698

GROUP 60--1 OIL LEVEL CONTROLLER

TP-6996 3/16 99

GROUP 60--1 OIL LEVEL CONTROLLERItem Part No. Description Qty.

1 GM98059 OIL LEVEL AUTOMATIC CONTBEARING 12 GM98039 FLEXIBLE PIPE 13 GM97892 COOLER SUPPORT SPACER 24 GM98145 SPACER 45 GM97625 FLEXIBLE COMBUSTIBLE 16 GM98045 FLEXIBLE PIPE 17 GM98049 OIL LEVEL 18 GM98054 STEEL PIPE 19 GM98131 SCREW 210 GM98145 WASHER 211 GM98150 NUT 212 GM98166 STUD 213 GM98300 STRAIGHT RACCORD 115 GM98301 PASS-PARTITION SQUARE RACCORD 116 GM98307 ELBOW RACCORD 217 GM98305 ELBOW RACCORD 118 GM98347 CONTBEARING SUPPORT 1

TP-6996 3/16100

GROUP 60--2 UL OIL LEVEL ALARM V ENGINE ASSEMBLY

TP-6996 3/16 101

GROUP 60--2 UL OIL LEVEL ALARM V ENGINE ASSEMBLYItem Part No. Description Qty.

1 GM98023 UL OIL LEVEL SENSOR BOX 12 GM98354 HIGH OIL LEVEL DETECTOR UL 13 GM98355 LOW OIL LEVEL DETECTOR UL 14 GM98340 PLUG 25 GM98303 CONNECTOR 26 GM98042 FLEXIBLE PIPE 17 GM98371 VALVE 2 WAYS 18 GM98309 CONNECTOR 19 GM98312 CONNECTOR 110 GM98051 UL V BRACKET 111 GM98113 BOLT 212 GM98296 CONNECTOR 113 GM98065 FLEXIBLE PIPE 114 GM98302 CONNECTOR 115 GM98063 REDUCTION 116 GM98220 FLAT GASKET 217 GM97708 CONNECTING ROD REGISTER COVER 118 GM97668 CONNECTING ROD REGISTER COVER

GASKET1

19 GM98332 PLUG 120 GM98084 BOLT 1021 GM97641 FIXING CLAMP 122 GM97895 SPACER 223 GM98141 WASHER 224 GM98071 BOLT 2

TP-6996 3/16102

GROUP 60--3 EGS

TP-6996 3/16 103

GROUP 60--3 EGSItem Part No. Description Qty.

1 GM98028 PT1000 4-20mA 60 mm UL G1/2 12 GM98030 PT1000 4-20mA 200 mm UL G1/2 13 GM98027 LOW PRESS. ADPT. AC.MT.V,UL 14 GM98029 PT1000 4-20mA 120 mm UL G1/2 15 GM98026 PRESSURE 0-10bar 4-20mA G1/2 UL 16 GM98377 MANOMETER SET (ASSY) 17 GM98025 INDUCTIVE PICK UP UL 38 GM98382 PICKUP HALL EFECT 19 GM98356 RATIOMETRIC PRESSURE 410 GM98052 NTC 95mm G 1/2 111 GM99652 SEN.SIN.CONECT. TR30 M.A.T 112 GM98031 UL OIL LEVEL ALARM ASSEMBLY 113 GM98349 UL THERMOPAR K TYPE 214 GM99653 MAINTENANCE INDICATOR 115 GM99654 EGS 02 116 GM99655 THROTTLE CABLE 117 GM99656 TECJET CABLE 118 GM99657 THROTTLE CABLE 1

TP-6996 3/16104

GROUP 60--3 EGS, continued

TP-6996 3/16 105

GROUP 60--3 EGS, continuedItem Part No. Description Qty.


TP-6996 3/16106

GROUP 60--3 EGS, continued

TP-6996 3/16 107

GROUP 60--3 EGS, continuedItem Part No. Description Qty.


TP-6996 3/16108

GROUP 70--1 ALIGNMENT AND FIXING

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GROUP 70--1 ALIGNMENT AND FIXINGItem Part No. Description Qty.

1 GM98064 ADJUSTABLE BLOCK 42 GM98398 ELASTIC SUSPENSION *3 GM98108 SCREW 324 GM98126 SCREW 85 GM98146 WASHER 8

TP-6996 3/16110

GROUP 75--1 TOOLS KIT

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GROUP 75--1 TOOLS KITItem Part No. Description Qty.

1 GM98273 DISSASEMBLY FILTER KEY 12 GM97877 SPECIAL EXTENSION PIECE, ROD SCREW 13 GM98033 DISSASEMBLY CANDLE KEY 14 GM97880 ROCKER ARM FIXED KEY 15 GM97878 COMPLET TOOLBOX 16 GM98257 TOOLBOX 17 GM98258 LOCK 18 GM98267 STANDARD SCREWDRIVER 19 GM98264 GAGE 110 GM98266 GAGE 111 GM98270 OPEN-END RATCHET WRENCH 112 GM98252 COMBINATED KEY 13 MM 113 GM98253 COMBINATED KEY 17 MM 114 GM98254 COMBINATED KEY 19 MM 115 GM98255 COMBINATED KEY 22 MM 116 GM98268 BOX SPANNER ”-19 117 GM98265 BOX SPANNER ”-17 118 GM98271 EXTENSION PIECE ” ”-10 119 GM98279 BOX SPANNER ”-16 120 GM98259 BOX SPANNER ”X13 121 GM98262 ALLEN BOX SPANNER INOX, 8 ” 122 GM98269 BOX SPANNER 6 FACES ”-24 123 GM98272 BOX SPANNER 6 FACES ”-22 124 GM98277 BOX SPANNER ”-10 125 GM98278 BOX SPANNER ”-14 126 GM98251 COMBINATED KEY 10 MM 127 GM98274 COMBINATED KEY 11 MM 128 GM98275 COMBINATED KEY 14 MM 129 GM98276 COMBINATED KEY 16 MM 130 GM98256 COMBINATED KEY 24 MM 131 GM98260 ALLEN BOX SPANNER 5 1/4 MM 132 GM98261 ALLEN BOX SPANNER 6 1/4 MM 133 GM98263 ALLEN BOX SPANNER 10 MM 1

KOHLER CO. Kohler, Wisconsin 53044Phone 920-457-4441, Fax 920-459-1646For the nearest sales/service outlet in theUS and Canada, phone 1-800-544-2444KOHLERPower.com

Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455TP-6996 3/16

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