sensors: vibration tools vs - xcelerate · 2018. 11. 12. · gregory perry cmrp crl capacity...
TRANSCRIPT
Maintenance and reliability training, innovation and education
Alex DesselleProduct Application Specialist
Fluke Digital Systems
Vibration Tools vs Sensors:
Which one is the champion?
Gregory Perry, CMRP, CRLCapacity Assurance Consultant
Fluke Digital Systems
2© 2018 | Fluke Corporation.Company Confidential.
Gregory Perry CMRP, CRL
3© 2018 | Fluke Corporation.Company Confidential.
Alex Desselle - Product Application Specialist
4© 2018 | Fluke Corporation.Company Confidential.
Data Directed vs Condition Directed vs Time Directed
5© 2018 | Fluke Corporation.Company Confidential.
Strategy Identification - i.e. Decision Tree Approach
6© 2018 | Fluke Corporation.Company Confidential.
Strategy Alignment Against the PF Curve
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Strategy Identification - Capacity Assurance
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Match Technologies, Equipment...
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● Age of the equipment and the point in its lifecycle
○ Monitoring versus Pd.M. route
● Characterize & Optimize Asset Performance
○ Operator driven assets○ Baseline & cycling○ Asset operating within specified
application limits○ Augment and Correlate with other
indications
Match Technologies, Equipment...
● Problem Assets○ Monitoring the chronically ill asset○ Identify “Bad Actors”
● Available Resources○ Extend the reach of your already
stretched thin maintenance team
10© 2018 | Fluke Corporation.Company Confidential.
● Most common assets for wireless sensors
○ Motors and Drives
○ Pumps and Compressors
○ Furnaces, Heat exchangers, & Reactors/Vessels
○ Facility Management (Heating & Cooling Systems)
○ Process Instrumentation (FI, PI & TI), HMI’s, SCADA, & DCS
○ LDP’s & Small Transformers
○ Complex Machines, Injection Molding, Mixers, Extrusion, Presses
○ Pre-Commissioning Activities*
Match Technologies, Equipment...
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Motors & Pumps on an even keel...
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● Sensor for:○ Vibration with Temperature or fixed TI Camera○ Overall Vibration screening for the 4 major machine faults
■ Looseness, Imbalance, Misalignment, Bearing ○ Monitor key electrical parameters (Single or three phase loads) ○ Voltage, Current and Frequency○ Power including Active Power (VA), Non-active power (var) and
Power Factor (PF)○ Total Harmonic Distortion
● PdM Tools:○ Thermal Camera○ Vibration Meter Route○ Vibration Analyzer
Motors & Pumps on an even keel...
13© 2018 | Fluke Corporation.Company Confidential.
● Sometimes……….it’s not the equipment
● Sometimes……….it’s the power being supplied
● Both Sensors and Tools can help see trends and
fluctuations
○ Collect critical data on three phase power systems
○ Screen assets via Monitoring & Alarming 3Ø Power
components
○ Capture Power Quality events (Dips, Swells,
Transients)
■ i.e. 3 Phase Power Monitor & Logger
Analyzing Power Quality...
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● Frees maintenance to carry out other more relevant tasks
● Data from both Handheld Tools and Sensors can provide comprehensive asset history
○ Analysis ○ Documentation○ Audit Trail
● Wireless Sensors○ Effective for finding intermittent problems
(Time-consuming to diagnose)○ Set and leave in place (logging of data)○ Integrate Indications (i.e CMMS, BAS)
Multiply Available Resources...
15© 2018 | Fluke Corporation.Company Confidential.
● What every Reliability Leader should know in this realm.
○ All measurements and testing deliver nothing unless they drive the appropriate action
○ The information gathered plays a key role in a Physical Asset Management program
○ Integrity of the data must be verified
○ Must be economically viable, in other words, it SAVES more than it COSTS
○ The IIoT will change the way you treat and value asset condition information moving forward
ACM Journey...
16© 2018 | Fluke Corporation.Company Confidential.
Gregory Perry CMRP CRLCapacity Assurance Consultant – Fluke Digital Systems
[email protected] | www.Fluke.com | #connectedreliability
Thank you!
Questions & Answers
Alex DesselleProduct Application Specialist – Fluke Digital Systems
[email protected] | www.Fluke.com | #connectedreliability