sensitivity: internal & restricted · wipro infrastructure engineering has over 40 years of...
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About Wipro
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Wipro Group
Wipro Enterprises (P) Limited
• Hydraulics• Aerospace • Water Treatment • Additive Manufacturing• Automation Solutions
Wipro Infrastructure Engineering
• Personal Care• Wellness Products• Lighting Furniture and
Switches
Wipro Consumer Care & Lighting
Wipro Kawasaki Precision Machinery
Hydraulic Pumps and Swing Motors for Excavators
Wipro-GE Healthcare
Healthcare Equipment and Solutions
Joint Ventures
Wipro Limited
• IT • BPO• R&D Services• Consulting Services
IT Solutions and Services
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WiproInfrastructureEngineering
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years ofMANUFACTURING EXCELLENCE
40+ 16MANUFACTURING FACILITIES
4across
CONTINENTS
3
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LeadershipPratik KumarChief Executive Officer
*Chief Financial Officer – Wipro Enterprises (P) Ltd and Wipro Infrastructure Engineering
Isaac GeorgeHuman Resources
R. SwaminathanFinance*
Ronen GivonWipro Givon
Srinivas DevareddyWipro Aerospace
AEROSPACE
CORPORATEFUNCTIONS
R. VasudevanGlobal Sales
Prasanna SimhaGlobal Operations
Jan NilssonGlobal Engineering
HYDRAULICS
Dr. Joseph ThomasAmericas
Rajib GhoshEurope, Middle East and Africa
GEOGRAPHIES
Ajay Parikh Wipro3D
ADDITIVE MANUFACTURING
G SundararamanWIN Automation
AUTOMATION SOLUTIONS
T M NagarajanWipro Water
WATER
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Hydraulics
Hydraulics
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Product Range
Single and Double Acting Cylinders
Bore 25 mm to 500 mmStroke Up to 10,000 mmWorking Pressure Up to 400 bar
Telescopic Cylinder/ Kits for Tippers
Front End Tipping Up to 6 stagesUnder Body Tipping 2 – 11 stagesApplication Tonnage Up to 90 TMounting Types Eye type, Cover tube, Trunnion typeAccessories for Kits Pumps, Valves, Tanks, Hoses
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Product Range
Suspension and Hoist Cylinders
Industrial Hydraulics
Tonnage Up to 100 TApplication Off Highway Trucks, Gas
Hydraulic System for Articulated Haulers
Custom designed Hydraulic Cylinders and SystemsBore ID 200-500 mmRod OD 100-250 mmStroke 2000-8000mmOperating pressure Up to 250 bar
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Hydraulics for every Application
Construction and Earthmoving
• Backhoe Loader • Dozer• Dumper• Excavator (Mini, Midi And Large)• Motor Grader• Wheel Loader
Lifting and Utility
• Aerial Work Platform• Container Handler• Fork Lifts • Loader Cranes• Hook Lifts and Refuse Collector• Tail Lifts • Tele Handlers
Farm and Agriculture
• Harvester• Planter• Sprayer• Sugarcane Transporter• Tractor Steering and Attachments
AMONGST THE LARGEST INDEPENDENTMANUFACTURERS OF HYDRAULIC CYLINDERS
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Hydraulics for every Application
Truck Tipping Solutions
• Aggregates• Cabin Tilt Cylinders and Latches • Car Carrier• Front End and Under Body Tipping
Gears• Refuse Trucks• Truck Steering • 3 Way Tipping System
Mining and Special Applications
• Industrial Applications• Surface Drill Rigs• Underground Haulers and Loaders • Windmills
Forestry • Forwarders
• Harvesters
• Harvesting heads
• Grapples
AMONGST THE LARGEST INDEPENDENTMANUFACTURERS OF HYDRAULIC CYLINDERS
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Construction and Earthmoving
Farm and Agriculture
Mining and Special Applications
Truck Tipping Solutions
46%
Material/Cargo Handling
31%
GLOBAL SALES
Global Sales Profile
4%Americas38%Europe58%Asia
BUSINESS SEGMENTS
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Global Reach
ChambersburgPlant area: 3,500 sq.m.
USA
BRAZILPiracicabaPlant area: 9,000 sq.m.
INDIABengaluru | Plant area: 15,800 sq.m. | Tech and ProtoshopChennai | Plant area: 10,500 sq.m.Hindupur (plant 1) | Plant area: 9,675 sq.m.Hindupur (plant 2) | Plant area: 19,000 sq.m.
Pernio – Finland | Plant area: 16,000 sq.m.Bispgarden – Sweden | Plant area: 3,500 sq.m.Ostersund – Sweden | Plant area: 8,000 sq.m.Rm Valcea – Romania | Plant area: 12,000 sq.m.
EUROPE
Skeleftea – Sweden | Tech and Protoshop.
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1. Design processes driven by Six Sigma methodologies
2. Optimised by analytical and simulation tools like Finite Element Analysis (FEA) using Ansys, Creo Simulate etc.
3. Supported by the latest 3D modelling, design and product management tools such as PTC Creo, Windchill PDM Link etc.
4. Test rigs to determine Functionality, Reliability and Endurance• Pulse testing• Back-to-back testing• Bell crank• Steering simulation • Forklift test simulation • High temperature cycling
60+ Engineers
8000+ Successful
designs
1000Diverse
applications
Design Engineering and Validation
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1. Continually invest in world class facilities, latest technologies and equipment
2. Build quality into the product through processes and improve product reliability
3. Lean and flexible manufacturing systems are deployed with robotic welding, automated washing stations, mechanized assembly and testing in a controlled environment
4. Critical manufacturing processes are done in- house
Lean and Flexible Systems
Mechanizedassembly
Automatedtesting
Manufacturing Process
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1. Two integral dimensions of our quality• Consistency • Continuous Improvement
2. Wipro plants are powerhouses of sophisticated technology and manufacturing know-how. Robust process for supplier selection and supplier quality management
3. Corrosion resistance: Standard: 100 hrs – Rating 10 Component cleanliness up to NAS level 7
4. Superior rating to meet specific customer requirements through chrome plating process
ISO9001
IATF 16949
Quality Management
ISO 14001
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+
CustomersConstruction and Earthmoving
• Caterpillar• CNH• Deere Hitachi• Escorts• Hyundai• JCB• Kobelco• Kraneks• Kubota• Liugong
• Mahindra and Mahindra• Manitou• Mecalac• Sany• Takeuchi• Tata Hitachi• Volvo• Wacker Neuson+
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CustomersLifting and Utility
• Bonfiglioli• Haulotte• Hiab• HMF• Hyster-Yale• JLG• Kalmar• Kion Group• Kobelco Cranes
• Komatsu Forklift• Liebherr• Manitou• Multilift• Terex• TIL• Toyota Material Handling• Zepro
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• Ashok Leyland• Bharat Benz• Dautel• Geesink Norba• Istrail• KH-Kipper• Mahindra and Mahindra• NTM• SAWO
• SML ISUZU• Sorling llsbo• Tata Motors • VECV• Volvo• Walser• Zetterberg
CustomersTruck Tipping
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Customers
Farm & Agriculture• AGCO• CNH• Kubota• Mahindra and Mahindra• Vaderstad• Valtra
Forestry• Cranab• Hultdins• John Deere Forestry• Komatsu Forest• Ponsse
Special Applications• Epiroc• Sandvik Mining and Construction
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Aerospace
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Dedicated manufacturing facilities for Actuators, Aero structures components and assemblies
Facilities and supply chain partners certified by various global players - Boeing, Lockheed Martin, Safran, Collins Aerospace, Liebherr and Heroux Devtek
Long term agreements in place with leading OEM’s -Boeing, Lockheed Martin, Northrop Grumman, IAI and Global Tier-1 Suppliers for development and manufacture of precision structural parts, landing gear and power door opening systems actuators
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Capabilities
Actuator parts – diameter upto 250 mm, length upto 1500 mm
Assembly & testing of actuators
CNC milling of various alloys up to 6500 mm
Sheet metal fabrication including hot forming
Mechanical assembly
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Manufacturing Infrastructure
Mill turn / turn mill centres | Deep hole drilling machine
Vertical honing machine | Thread rolling
Gantry type machining centres | FMS machining centres
Ultrasonic washing & vapor degreasing
CNC bending machines | Assembly & testing
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Special Processes (NADCAP Certified)
NDT facilities (FPI / MPI)
Stress relieving & hardness checking
Painting | Heat treatment | Shot peening
Anodizing | Etching
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Products
Manifold / Valve Blocks | Ti Hot formed parts
Complex Turn mill components | Liquid Reservoirs
Actuators - Cylinders & Pistons
Airframe Assemblies | Sheet Metal parts
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Customers
• Boeing• Collins Aerospace • Elbit Systems • Heroux Devtek• IAI• Korean Air • Liebherr• Lockheed Martin
• Northrop Grumman• Rafael Advance Defence
Systems • Spirit Aerosystems• Triumph Group Inc.
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AdditiveManufacturing
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A leading provider of metal additive manufacturing (AM) solutions and services
Space
IndustrialHealthcare
Nuclear Automobile
Defence
AerospaceOil and Gas
INDUSTRY SEGMENTS
• Consulting: Design & Adoption • Prototyping & Manufacturing• Research & Development• Set Up & Operations of
Captive AM Centres
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Value DeliveryImprove functional performance Cost effective iterations
Better mechanical properties
Achieve superior topology and complex geometry
Weight reduction imperatives
Achieve monolith design - avoid metal joining
Material workability issues
Avoid supply chain issues
Optimized post processing
Flexible production
Faster design iterations
Tool-less production (quick batch production)
Production of obsolete/legacy parts/ parts out-of-production
Maintenance, repair, overhaul
Customization
Response time & design to realize time
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Competency
CapacityAdequate manufacturing capacity and
access to idle capability in the ecosystem to assure customers of timely delivery of
required volumes / parts.
Test & validation certifications Part Prove outs, design of experiments working with prestigious academia, and
work with clients to run performance tests.
Research Custom parameter development, custom
metal powder development, adapting new alloys to AM, post processing.
Engineering DesignDeep understanding of the industry, components, design capability and component awareness.
Additive Design Build strategy and planning, design optimization, build orientation, parameter optimization, post processing complexity, volume considerations, functional performance and opportunity for value creation.
Build Technology In-house / access to multiple build technologies: Metal Sintering, Electron Beam Melting, Laser Enabled Net shaping and Hybrid machines with multiple build volumes, speeds and applications.
Post Processing In house and augmented capabilities for various post processing techniques
including HIPing, Micro Machining, Abrasive Flow Machining etc.
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Customers
AUTOMOTIVE• Bosch• Honda• Mahindra Tractors • Royal Enfield• Subros• TVS• Volvo Trucks
DEFENCE• ADA • Bharat Electronics• DRDO• Lotus Communication• Saab Grintek• Tonbo
AEROSPACE• Bharat Forge• GE Aviation• HAL• ISRO• Recaro• UTC Aerospace
Systems
HEALTHCARE• Artemedics• Biorad medisys• GE Healthcare
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CustomersIndustrial & Others
• BHEL• Bosch• Chevron• Danfoss• GE Oil and Gas• IISc• IIT
• Kramski• Thames Water• Titan• Z3DFab• Zeiss
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Water TreatmentWater Treatment
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A leading system integrator providing highly customized water and wastewater treatment solutions for diverse and large scale industrial water requirements
Steel
PharmaceuticalCement
Food and Beverage Chemical
Automobile
Power Oil and Gas
INDUSTRY SEGMENTS
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SOLUTIONS
Water Treatment
Wastewater Treatment
Water Recycleand Reuse
STANDARD PRODUCTS
Filters
Solar Reverse Osmosis (RO) Systems
MBBR Sewage Treatment Plants
Hydro Triton Sewage Treatment Plants
Ultra Filtration Skids
Reverse Osmosis (RO) Systems
A wide range of pre-engineered, factory assembled and tested
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Customers
STEEL• Brihan Maharashtra Steel
Industries• JSW Steel• Kirloskar Ferrous
Industries• Mukand Steel• Tata Steel
FOOD & BEVERAGE• Adani Wilmar• Athani Farmers Sugar• Coca-Cola• IDMC• Madras Sugars• Patanjali Ayurveda• PT Dabi Oleo• Shree Renuka Sugars• United Breweries
PHARMACEUTICALS• Abbott Laboratories• Biocon• Cadilla Healthcare• GlaxoSmithKline• IPCA Laboratories• Lupin• Neuland Laboratories• Sun Pharmaceuticals
CHEMICALS• Asian Paints• BASF• Godrej Industries• International Flavours &
Fragrances• KLJ Organics• Pidilite Industries• Reckitt Benckiser
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Customers
OIL & GAS• Bharat Oman Refinery• Cairn Energy• Mohit Petrochemicals• Oman Refineries &
Petrochemicals Company• Ramagundam Fertilizers &
Chemicals
AUTOMOBILE• Bajaj Tempo• Flat• Kinetic Honda• Tata Motors• TVS Motor Company• Motherson Sumi
POWER• Alstom• BHEL• Bangladesh Power
Development Board• Jindal Power• Larsen & Toubro• NLC India• Uttam Energy• Walchandnagar Industries
CEMENT• Ambuja Cements• Nuvoco Vistas• RCCPL• Ultratech Cement• Wonder Cement
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Automation Solutions
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Partner with WIN Automation • End-to-end system integrator• Consistent reliability• Overall safety• Economical edge
Provides industrial automation solutions that enable companies in the manufacturing sector to be automated, digitized and smart Automobile
FMCG
Engineering
Pharmaceuticals
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Factory Automation
Material Handling
Robotics and Welding
Assembly, Testing, Vision and Cobot
Maximizing productivity by providing your facility with physical infrastructure enabling it to be lean, error proof and efficient
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Smart Factories
Factory Visualization
Factory Digitization
Asset Management
Creating the digital twin of a factory that serves as a virtual replica of actual factory
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Customers
• ACE• Adient• Advik Hi-Tech Pvt. Ltd.• BAJAJ• CNH Industrial• Faurecia• GE Aviation• INDO Autotech Limited• ISGEC• JBM• JBM Group• JCB
• John Deere• Krishna• Larsen & Toubro• Lear Corporation• Lumnx• Magna• NF India Automotive Seating• Nobel Automotive• Olectra• PSA Peugeot Citroen• Royal Enfield• Sandhar
• Sany• Schindler• Sonalika International• Supangita Engineers Pvt. Ltd.• TM Automotive Seating Systems • Toyota• Toyotetsu• TTP• TVS• Varroc• Yamaha
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Joint VentureWipro-Kawasaki
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Wipro Kawasaki
Wipro Kawasaki Precision Machinery Private Limited is a joint venture between Kawasaki Precision Machinery Company and Wipro Infrastructure Engineering to manufacture
• Hydraulic pumps for 7 – 36 tons excavators
• Swing Motors for 20 tons excavators
Swing Motors
Hydraulic pumps
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Strategy and Goal
Leadership in engineering, technology and quality
INNOVATION
Partnering with customers across the globe
BUSINESS EXCELLENCE
Leverage a global delivery and engineering model
SCALABILITY
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Be passionate about client’s success
Treat each person with respect
Be global and responsible
Unyielding integrity in everything we doSpiri
t of W
ipro
Values we Live by
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Thank you for your time
Aug , 2019 | R1