senr6679 02 sis - diagramas dediagramasde.com/diagramas/otros2/cat.dcs.sis.controller 938g.pdf ·...
TRANSCRIPT
EE
SSSRRR
ACB
21RD-18
BK-18
LEFT TURN LAMP107-4402
604-OR
FLOODLAMP9X-6775
200-BK-18
L74
A
A
A
A
604-OR
606-GY
BK-18
BK-18
321-BR-18
GN/RD-18RD/YL-18
RD-18BAG
G
TAS
GTU GN-18
BK-18 200-BK
614-PU
617-BR
200-BKBK-18GN-18TU
RD-00
101-RD
630-
GY
ALTERNATOR107-7977 ATT
G
KKK RD-00
109-RD-4403-GN-18
C444-YL-18
200-BK
304-WH-8
G BK-18WH-18T
S RD-18
STOP/TAIL/PARK LAMP107-4401
630-GY
630-GY
RD-00
110
WE
101-RD-4200-BK
C
A
15 14
TTT CC CC AA
AA
FF
GG
GG
JJ
BK-00 TO ENGINEEND FRAME
-
E
ER
B+
B-
BK-00
605-YL
200-
BK
-14
A
200-BK617-BR
604-
OR
B
200-BK
321-BR-18
12
A
A
NOTE: TOBACKUP ALARM
A
A
21
BAC
2
A
A
1
2
2
CONN TOHARNESS A
STA
G
GBA RD-18
RD/YL-18GN/RD-18
YL
200-BK
617-
BR
200-BK
SS
605-
YL
321-BR-18
614-PU
1
F
E
BK-18
BK-18
605-YL
604-OR
G
I
A
H
RIGHTSTOP/TAIL/PARK/TURN/BACKUP LAMP144-6837NOTE N
1
LICENSEPLATELAMP5A-3808NOTE N
200-BK-14
604-OR617-BR
LEFTSTOP/TAIL/PARK/TURN/BACKUP LAMP144-6838NOTE N
605-YL
301-BU-10
LIGHTING GP-JAPANESE ROADING(LIGHTING GP-REAR 142-0463)
E
E
E
E
12V BATTERY115-2422NOTE T
+
NEGPOS
DISCONNECTSWITCH7N-0718
RD
-00
BK
-00
A
101-RD-4
334-BU-18MOTOR
BATMTR
SG
BK
-00
EE
A
447-PK-18200-BK-18
NEG
RD-00
POS
AUX STARTRECEPTACLE
12V BATTERY115-2422NOTE T
STARTER106-8558
CONN 3
NOTE B
608-
GN
AXLE OIL CLR125-OR
174-1486(COSA)
L73
L73
L73
L73
L73
L72
L71
L72
L72L71L71
L72
L70
L70
L67L68
L68
L67
L66
L66 L66
L66
L65
L65 L65
L61
L62
L62
L62
L61
L
N
NNN
N
CUU
JUMPER PLUGFOR 24V RADIO(W/O CONVERTER)
168-GN-18 QUICK COUPLER
168-GN-18
24V/12V CONVERTER119-1733
6
54
3
21
GROUND
+12 V SWITCHED OUT+12 V MEMORY OUT
GROUND
+24 V SWITCHED IN+24 V BATTERY IN
12
3
45
6
OPTIONALBEACONSOCKETS9R-7941
200-BK603-PK
603-PK200-BK
C
308-YL-18
ARCSUPPRESSOR106-8704
G742-GN-18
101-RD-4
2
BK-18
1
BK-18
308-YL-18
517-BU-14
516-GN-14
200-BK-14
200-
BK
-14
10A
10A10AC
A-MID
112-
PU
-10
515-GY-14
MOTOR
RESISTOR9G-1950
BK-14
BLOWER164-9206
WH/RD-14
ATT REAR FLOODS116-BR
10A
A-TOP
B-TOP
C-TOP
D-TOP
135-BU
RADIO
603-
PK
200-
BK
-14
1
160-7891(JAPAN)
2
B-MID
126-PK
516-GN517-BU
522-WH
515-GY
126-PK-18200-BK-18
449-BU-18F853-BR-18
C
12
34
GN-18
TT
124-GN
189-WH-18
140-BU
C
BA
21
FUSE/RELAY PANEL
115-RD-14
CA576-GN-14200-BK-14 2
1
C
BK-18
BK-18
128-PK-18128-PK
133-OR140-BU
120-YL
200-BK-18
A576-GN-14
200-
BK
-14
115-RD-10
117-RD-4
BK
BK
200-BK
200-
BK
-14
608-
GN
615-
YL-
14
200-
BK
-14
603-
PK
21
110-2706 STRAP AS.
TO ENGINEBLOCK
AIR INTAKEHEATER159-3537
160-PU-4
200-BK
420
0-B
K-1
4
308-YL-18
102-RD-14
138-GN-18
118-GY
123-WH144-GN
136-GN
C
615-
YL-
1460
3-P
K
200-BK-18
F853-BR-18449-BU-18126-PK-18
608-
GN
NOTE R
127-OR-14
3
13
LL
LL
129-BU
BKBK
112-
PU
-10
A576-GN-14
115-RD-14
12 11 10
A
138-GN-18
189-WH-18
BLOWERS-A/C
10A
14 5 623
1
200-BK-14
BK
BK
126-PK
116-BR
105-RD
138-GN-18167-OR
114-RD-18
130-RD122-RD
200-BK-18
AIH RELAY125-1302
124-GN
C
1
G
G
G
117-RD-4
200-BK-18
15A
GND
B+PT
135-BU108-RD-18
C
C
2
108-RD-18
200-
BK
MOTOR
L
H
C
BRGYBK
OR
GN
5362
SPEEDLIMITER
NOTE U
112-PU-14
C
C
4
A538-OR
FLOODLAMP
KICKOUT/RIDE CONTROL
C
200-BK
200-BK-18
E800-GN-18E419-BU-18
200-BK144-GN
NONC C
10A
C
C
CF
SS
RR
RR
G
615-
YL-
14
B
200-
BK
-14
200-
BK
-14
200-
BK
-14
615-
YL-
14
E800-GN-18
E417-OR-18
REAR WINDOW DEFROST
SHELL
KG
D-MID
200-
BK
-14
15A
E
LAMP BREAKER3T-2662
135-BU200-BK
F
E417-OR-18
120-YL122-RD-18200-BK-18
202-BK-18F765-BR-18
F765-BR-18202-BK-18
PARKINGBRAKE SW6G-4195
C
200-BKF853-BR-18449-BU-18126-PK-18
200-BK
122-RD
135-BU
508-PU-18509-WH-18
200-BK
511-BR-18512-GN-18
108-RD-18
CIGAR LIGHTER
STOP LAMPS
FORWARD HORN
108-RD-18
129-BU
120-YL
122-RD130-RD
114-RD-18
127-OR-14
E417-OR-18
202-BK-18
FLOODS
200-BK-18308-YL-18
C
2
135-BU
135-BU
C
RADIO173-6532
4
5
122-RD200-BK
6
12
3
78
ANTENNA
LEFT SPKR -
RIGHT SPKR -
GROUND
+BATTERY (12V)RD
BK
GY/BK,VI/BKGY/VI
8-G
N
YL
WH/BK,GN/BK
3-P
K5-
YL-
14-B
K-1
4
1
WH/GN
516-
GN
-14
RIGHT SPKR +
REARDEFROSTER161-8042 CRB
505-BU
522-
WH
-14
AIR SEAT BREAKER3T-2662
15A
CC
CC
C
E417-OR-18
HEATER GP 107-3317COND GP 107-3318
515-
GY-
1420
0-B
K-1
4
C
LEFT SPKR +
15A
112-PU-10112-PU-10
112-
PU
-10 11
2-P
U-1
0 112-
PU
-10
4TH FUNCTN DIVERTER133-OR
517-
BU
-14
503-BR118-GY
15A
SEC STEER/ALARM
112-PU-10112-PU-10
200-BK
112-PU-10112-PU-14
+B MEMORY
115-RD-10
504-YL
F765-BR-18
115-RD-14
115-RD-14
334-BU-18
NC
102-RD-14
608-
GN
200-
BK
-14
10A
MAIN POWER RELAY167-0138
NOTE G
10A10A10A10A
FUSES
10A
10A = 113-849015A = 113-8491
10A
10A10A10A10A
K
115-RD-10
15A
200-
BK
-14
10A10A
12
HEATER
ALARMOPERATORSEAT
10A
AB
C
10ABU ALARM/MISC PWR
PCS
TCS167-OR
515-
GY-
14
109-7041
ROOF
200-BK135-BU
F
10A
15A
24/12 CONVERTER136-GN
BEACON/HEATED SEAT
10A138-GN-18
144-GN
128-PK
123-WH
WIPERS118-GY
TRANS ECM & SHIFTER
105-RD KEY SWITCH
135-BU
REAR WIPER155-5784
AUX 12VPOWER SOCKET117-2311
AIR INLET HEATER
OPTIONALBEACON108-1029
GAUGES/IND LIGHTS
CO
NN
7
CONN 20
CONN 17
CONN 18
CONN 19
CONN 14
CONN 15
CONN 16
XMSNNEUTRALIZERSW118-7238
1 3
2 6 7 8
L67L67L68
L61
L62
L64
L64
L62
L62
L62
L61
L61
L61
L61
L61
L59
L59 L59
L60
L60L60
L60 L60
L68
L55 L55
L55 L55
L30
L30 L30L27 L27
L28 L28
L30
L30
L29 L29
L29 L29
L27
L28
L28
L27
L28
L27
L25
L23
L22
L22
L22L22
L21
L18
BK-18
NOTE E
NOTE E
COSA OPTION(REF LOC F-6)
JJ
HARNESS CODE PLUGS(REF LOC A-8)
XX
ZZ
202-BK-18
202-BK-18
6 3
2
1
5
4QUICKCOUPLERSW171-1512
C
CC
168-GN-18
779-WH-18P976-BR-18
168-GN-18
168-GN-18
YY
NOTE F
OPTIONS CODE PLUGS(REF LOC A-8)
J
202-BK-18
RIDE CONTROL
C202-BK-18
A221-BK-182134
A232-BK-18A222-BK-18
202-BK-18
C
279-BK-18278-BK-18
82
1345
67
277-BK-18276-BK-18 276-BK-18
277-BK-18
76
5431
28
278-BK-18279-BK-18
C
JAPAN OPTION(REF LOC F-6)
BUCKET/FORKSELECT SW107-6037
614-
PU
-18
614-
PU
-18
614-PU-18200-BK-18
BACKLIGHT 4
7X-1886
115-1748
G72
8-Y
L
43
12
SOR
O'ROPS ARRANGEMENT
135-
BU
108-
RD
-18
200-
BK
-14
A53
8-O
R50
5-B
U50
4-Y
L50
3-B
R61
5-Y
L-14
603-
PK
608-
GN
122-
RD
118-
GY
C
F
200-
BK
-14
615-
YL-
1460
3-P
K60
8-G
N
608-GN615-YL-14603-PK
121029876431115
200-BK-14
3412
811211102345679
308-YL-18
E701-PK-18F748-WH-18
C
614-PU-14200-BK-18
TCSLEFT REAR AXLESPEED SENSOR109-7330
200-BK-18
200-BK-18
21
AIHTIMER4Y-7948
200-BK-14
200-BK-18200-BK-18
122-
RD
-18
108-
RD
-18
135-
BU
614-PU-14
RIGHT SIDE CONTROL CONSOLE
GERMANROADINGFLASHER8V-2514
407-PK-18
407-
PK
-18
407-PK-18
HYD OIL TEMP115-1748
404-YL-18
617-
BR
200-
BK
-18
517-
BU
516-
GN
515-
GY
200-
BK
-18
SECONDARYSTEERINGALARM3E-6329
H
453-PK-18200-BK-18BK
RD 12
484-YL-18
200-
BK
-18
484-
YL-
1845
3-P
K-1
8
FRONT LOWER DASH
OR
-14
BU
-14
BR
-14
GN
-14
YL-
14P
U-1
4P
K-1
4
C
CC31
CC
200-BK-18
C
8
543 2 1
BU
-14
GN
-14
200-BK-18
6
614-PU-18
GY-
14
128-PK-18128-PK
133-OR140-BU
120-YL
200-BK-18
A576-GN-14
GROUND
C
C23149A49
HEAD LAMP+ BATTERY
30BTURN
HAZARD
189-WH-18
115-RD-10
117-RD-4308-YL-18
102-RD-14
138-GN-18
118-GY
123-WH144-GN
136-GN
200-BK-18
F853-BR-18449-BU-18126-PK-18
987-WH
133-OR
200-
BK
-18
614-
PU
-18
C
3 4 5
A219-BK-18
2
3
1
BACKLIGHT 6115-1748
BACKLIGHT 5115-1748
127-OR-14
C
C614-PU-18
78
6 4
A538-OR
200-BK-18
CC C
C1
2
567-WH
140-BU
614-PU-18614-PU-18
F766-WH
614-PU-18
200-BK-18
128-PK
614-PU-18
200-BK-18
200-BK-18
614-PU-18
8 1
IT38GMACHINECODEPLUG
938GMACHINECODEPLUG
200-BK-18
133-OR
762-YL-18
129-BU
TCSRIGHT REAR AXLESPEED SENSOR109-7330
614-
PU
-14
614-
PU
-14
127-
OR
-14
102-
RD
-14
122-
RD
614-
PU
-18
964-BU-18
9 8 7
H
H H H
189-WH-18
614-
PU
-184TH
FUNCTIONDIVERTERSW134-4091
C
CC
614-
PU
-18
C
614-
PU
-18
200-
BK
-18
126-PK
116-BR
105-RD
138-GN-18167-OR
114-RD-18
130-RD122-RD
0-BK-18
BR
-14
614-PU-18200-BK-18
8
200-
BK
-18
7
7
2
3
C
G
124-GN
C
CC
C
C C
C
3
27
334-BU-18
8
200-BK-18
200-
BK
-18
614-PU-18
J
H H H
405-GY-18
406-PU-18404-YL-18
667-OR-18C445-BU-18
C
C
3
278
234 75 6
H
H
H
H
BRORPUYL
STON
OFF
BSC
R
123-
WH
-18
RD
H
H
H
H
615-
YL-
14
123-WH-18
702-OR-18
E800-GN-18
200-BK-18614-PU-18
123-WH-18
123-WH-18
123-WH-18
373-GN-18
567-WH
521-YL
DEFROST SW
5
200-BK-18614-PU-18
1C
123-
WH
-18
WORK2
WORK1ROADING
373-GN-1820
0-B
K-1
8
A/CCOMPRESSORSW107-6070
PARK
RIDECONTROL
C
C
CC
G728-YL
963-GN-18
128-PK
F766-WH
107-6031NOTE J
KICKOUTON/OFF SW
200-
BK
-18
200-
BK
-18
H
H
107-6033BEACON SW
5-BU8-RD-18
G
G
H
G
E928-WH-18E927-GN-18
BULB112-5219
OR
-14
BU
-14
BR
-14
YL-
14
567-
WH
3
PU
-14
PK
-14
GY-
14
202-BK-18
144-
GN
603-
PK
123-WH-18614-PU-14
200-
BK
-18
200-
BK
-18
200-
BK
200-
BK
200-
BK
GN
-14
H
123-
WH
-18
OFF
YL-18GN-18
BK-18RD-18
FLASHER4Y-9844
537-GN-14
200-BK-18 102-RD-14
B1
BL
115-1748
200-BK-18614-PU-18
2T-3360FORWARD
B2
200-BK-18
B3
1
G
2
3
C
3
278
200-BK-18614-PU-18
C
C
4
2
614-PU-18
5
E
200-
BK
-18
200-
BK
-18
H
123-
WH
-18
1
614-
PU
-14
3
2 7 8
BK
123-WH-18
161-3932
SERVICEMETER
G
DIODE BLOCK AS112-4735
124-
GN
200-
BK
-18
123-
WH
-18
E80
0-G
N-1
8
200-
BK
200-
BK
200-
BK
C470-BR-18
-BK
-18
HYD LOCKDETENTOVERRIDESW
614-
PU
102-RD-14537-GN-14200-BK-18
-BK
-18
200-
BK
-18
-BK
-18 20
0-B
K-1
8
200-
BK
-18
406-PU-18
405-GY-18
3E-6329ALARM
107-6065LAMP TEST
483-BR-18
H
H H H
COOLANT TEMP
AIR INTAKEHEATER SW
538-BR
ENGINE OIL PRESS
0-YL2-RD-180-BK-18
XMSN OIL TEMP
RKINGAKE SW-4195
F76
6-W
H
614-
PU
-18
614-
PU
-18
115-1748
115-1748
BACKLIGHT 1
115-1748
115-1748
200-
BK
-18
483-BR-18
614-
PU
-18
3
FRONT LOWER DASH
107-6036
202-BK-18
2
202-BK-18202-BK-18
GY-
14
200-
BK
-18
1 2
C445-BU-18
DOME LAMP107-6032
200-BK-18
C470-BR-18
108-3320
200-BK-18
LAMP SW
200-BK-18
614-PU-18H
1 3
GN
-14
BLOWER SW110-7890
202-
BK
-18
123-
WH
-18
614-PU-18
2 6 7 8
123-
WH
-18
200-
BK
-18
702-
OR
-18
404-
YL-
18
406-
PU
-18
405-
GY-
1848
3-B
R-1
8
667-OR-18
E800-GN-18
614-
PU
-14
614-
PU
-18
200-
BK
-18
200-
BK
-18
200-BK-18
614-PU
334-BU-18
TCS TEST/ENABLE SW134-4092
614-
PU
-18
603-PK
202-BK-18
KEY110-7
107-6034
A538-OR
140-BU
CC
200-BK-18614-PU-18
78
13
H200-BK122-RD
667-OR-18
610-
OR
-14
H
H
608-
GN
-14
189-WH-18
-BK
-18
BRAKE OIL PRESS
144-GN
C
H
200-BK-18
CONN 7
CONN 8
CONN 24
CONN 23
CONN 24
200-BK-14
964-BU-18
987-WH-18
L
A219-BK-18709-OR-18E933-YL-18E932-PK-184
321
RDBU
REARWASHE7T-8890
J
NOTE INOTE I
JJ
VVV
121-3175(JAPAN)
110-4732(JAPAN)
200-BK-18
321
1234
P914-GN-18200-BK-18P915-PK-18752-YL-18 12
1110
9628
17
5
43
354789
10216
1112
619-GN-14
200-BK-14
614-PU-14
611-PU-14
CAB
114-RD-18
322-GY-18
483-BR-18
617-BR507-WH-18506-PU-18
606-GY605-YL
976-OR-18
761-GY-18762-YL-18
F766-WH-18975-WH-18
L
LC
C
C L
762-YL-18761-GY-18
976-OR-18
605-YL606-GY
506-PU-18507-WH-18617-BR
483-BR-18
CAB
611-PU-14
614-PU-14
619-GN-14
1211612
10987453
35
L67
L67
L68
L68
L29
L28
L27
L16L16
L18 L18
L13
L13 L13
L14
L15
L17
L17
L13
L14
L15
L15 L15L14 L14
L13 L13L17 L17
L12
L12 L12
L11
L10
L6
L6 L6
L5
L5 L5
L6
L6L6
L6
L5
L5L5
L5
L4L4
L4
L3 L3
L3L3
818-BR-18
FWDREVNEUT SWGROUND
G787-GN-18G788-YL-18P916-OR-18BK-18
2
NN
NN
NN
NN
NNNNPP
PP
PP
FRONT
FRONT
NN
REARWASHE7T-8890
BURD
ATTACH TRACTION CONTROL SYSTEM (TCS)(CHASSIS PORTION)
ATTACH TRACTION CONTROL SYSTEM (TCS)(CHASSIS PORTION)
UNUSED 12
UNUSED
945-BR-18944-OR-18
CAT DATA LINK -CAT DATA LINK +
251-BK-18
138-GN-18
GROUND
+BATTERY 24V (IN)LIFT PRESS-ROD END
1
21
18
2013
1519
16
93
10
138-GN-18
LIFT POSITN SENSOR
21
614-PU
-PU-18-BK-18
GHT 4
8
122-RD-18
110-4734(JAPAN)
155-5232
-18-18-18
-18-18-18
E936-WH
443-YL-18
ORWHBK
BK
511-BR-18512-GN-18
WHOR
200-BK-14200-BK-14615-YL615-YL615-YL615-YL615-YL615-YL
GN-18
ON/OFFPILOT SOL152-8385
RDRD
RDRD
RD
RIGHT REARPROP SOL124-3052
LEFT REARPROP SOL124-3052
C
SFT REAR AXLEEED SENSOR9-7330
CAB
189-WH-18
FLASHER6C-8846
F
F
615-YL200-BK-14
617-BR
CENTER DASH PANEL
CENTER DASH PANEL
615-YL200-BK-14
C
CC
CENTER DASH PANEL
TURNSIGNALSWITCH173-3064
F
F
F
4321
876543
200-BK-14
1
4
WH
-18
WHEELLOADERPCSECM112-1572
6
J
BACKLIGHT115-1748
BACKLIGHT115-1748
BACKLIGHT115-1748
BACKLIGHT115-1748
BACKLIGHT115-1748
DIMMER SW111-7897NOTE D
509-WH-18
J
JJ
JJ
J
J
J
J
J
J
J
J
C470-BR-18
J
J
J
J
NOTE L
RIGHT FRONTPROP SOL124-3052
SGHT REAR AXLEEED SENSOR9-7330
TCS BRAKE VALVE
A219-BK
709-OR-18
E935-GN-18
E934-OR-18
E936-WH-18
E936-WH-18
6 5 4 3
E923-PK-18
E925-OR-18E924-YL-18
614-PU
21
43
E926-BU-18
E936-WH
E930-BU-18
E934-OR-18E935-GN-18
709-OR-18
A219-BK
E936-WH-18
E936-WH-1812
21
200-BK-14
1555235
508-PU-18
406-PU-18405-GY-18404-YL-18
443-YL-18
483-BR-18123-WH-18
CC
CST SHIFTER130-6260
610-OR-14
615-YL-14
608-GN-14122-RD102-RD-14
127-OR-14
C
432
BK
-18
189-WH-18
E416-PU-18
160-7893(JAPAN)
J
C
J
2
102-RD-14
503-BR200-BK504-YL505-BU
608-GN-14615-YL-14136-GN-18
J
449-BU-18
611-PU
447-PK-18442-GY-18441-OR-18
200-BK-14605-YL606-GY
129-BU
123-WH102-RD-14
1
603-PK
334-BU-18
E800-GN-18
J
BRORPUYL
STON
OFF
BSC
R
87654321
C529-GY-18
6543
331-OR-18307-OR-18
21
5
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449-BU-18
WORK2
WORK1OADING
4
619-GN-14
321
87
TX A CHANNELUNUSED
65432
123-WH-18
1
614-PU-18
3R2R1RN1F2F3F4F
BU
N/S
24V OUTPUT
654321SOLENOID
GEAR
GND ALSO
614-PU-18
LEFTSPEAKER168-8772
CABDUCT H C
J
614-PU-18
200-BK-18614-PU-18
614-PU-18
31
8
21
12
3
7
GRD
BAT
ATTACHFLOODLAMP117-3468
407-PK-18
614-PU-18
8
2
BK
-18
E935-GN-18
E934-OR-18
J
J
J
2T-3360
322-GY-18
FORWARD HORN SW
709-OR-18
A219-BK
SEND
A219-BK
HYDRAULICTEMP155-5233
709-OR-18
GROUNDSIGNAL
+VCB
A
J
A
161-3932
SERVICEMETER
H
BC
+VSIGNAL
GROUND
FRONT WIPER155-5783
H
LIFT PRESS-HEAD END
E926-BU-18
C
E925-OR-18
E936-WH-18E924-YL-18
E923-PK-18
E930-BU-18
123-WH-18
K
K
WH
-18
BACKUP ALARM OUT
123-WH-18
200-BK-18403-GN-18
KEY SWITCH INC
512-GN-18
200-BK200-BK
200-BK-18
200-BK-18
614-PU-18
C
447-PK-18
TORQUE CONVTEMP
FUEL LEVEL155-5234
C530-BU-18
COOLANT TEMP110-4731(JAPAN)
200-BK-18611-PU
200-BK-18
200-BK-18606-GY
538-BR
605-YL200-BK-18
SECOND GEAR
UNUSED
RIGHT TURN
ATTACHFLOODLAMP117-3468
FLOODLAMP109-7041
RDRD
RDLEFT FRONTPROP SOL124-3052
GN-18
HIGH BEAM
HAZARD
123-WH-18
115-1748
322-
GY-
18
614-PU-18
307-
OR
-18
RIGHTSPEAKER168-8772
GHT 1
126-PK-18
G755-GY-18G750-BU-18
G763-PU-18306-GN-18
115-1748
115-1748
115-1748LEFT TURN
G762-BR-18G761-YL-18G760-WH-18
FIRST GEAR
UNUSEDUNUSED
GROUND+ BATTERY
REVERSEFORWARD
NEUTRALSTART RELAY
G768-GN-18
200-BK-18
606-GY
538-BR
537-GN-14
200-BK-18
F
610-OR-14
200-BK-14
502-OR500-BR118-GY200-BK
501-GN
611-PU-14
1
GND
B+ PT
MOTOR
L
H
605-YL
C
326-
RD
-18
105-
RD
BRGY
200-BK-14615-YL
511-BR-18
615-YL-14
BK
1 2
508-PU-18509-WH-18
BATJ
202-BK-18
E800-GN-18
8-3320MP SW
THIRD GEAR
C
FLOODLAMP109-7041
200-BK-18
SEND
FOURTH GEAR
3
334-BU-18
200-BK
102-
RD
-14
J
H
614-PU-18
123-WH-18
200-BK-18
200-BK-18200-BK-18 200-BK-18
J
JJ
200-BK-18
NOTE E
J
BATGRD
SIG
614-PU-18
GRD
BAT
SEND
GRD
SENDBAT
441-OR-18
449-BU-18
200-BK-18
447-PK-18
442-GY-18
123-WH-18
C
123-WH-18
KEY START SW110-7887
308-
YL
702-OR-18
202-BK-18
200-BK-14
200-BK-18
OR
GN
5
C
362
4
GRD
615-YL
SPEEDOMETER134-0756
160-7893(JAPAN)
200-BK-14
200-BK-18
C
614-PU-18
1 4
56
23
200-BK-18
1
202-BK-18
GAUGE
CONN 29
CONN 30
CONN 27
CONN 28
CONN 37 CONN 38
CONN 36
CONN 36
CO
NN
35
CONN 43
LIFTPOSITIONERSWITCH3E-7844
BUCKETPOSITIONERSWITCH3E-7843
964-BU-18
987-WH-18
964-BU-18
GN-18GN-18
GN-18GN-18
RIDECONTROLSOLENOIDVALVES149-2658
LIFTPOSITIONERSWITCH3E-7844
BUCKETPOSITIONERSWITCH3E-7843
200-BK-18987-WH-18
F766-WH-18BU-18BK-18
OR-18 + BATTERYSOLENOIDGROUND
A
964-BU-18987-WH-18
200-BK-18987-WH-18
200-BK-18987-WH-18
200-BK-18
MOTORLL
4
32
1
12
1
CBA
2
21
B
C
605-YL
606-GY617-BR
606-GY
605-YL
606-GY
114-RD-18322-GY-18
L
L
L
L
FORWARDHORN7T-0970
200-BK-14
200-BK-14
614-PU-14619-GN-14
619-GN-14
619-GN-14200-BK-14
200-BK-14
200-BK-14
200-BK-14619-GN-14
LEFT TURNLAMP3E-6466
RIGHT TURNLAMP3E-6466
FLOODLAMP9X-1439
RD-18BK-18
FLOODLAMP9X-1439
U
U
611-PU-14
611-PU-14
U
U
V
V
V
V3
21
BA
BRAKE OILPRESSURE SW175-3244
21
L
C
IT38G FRONT
1
GN-18
GN-18
MOTOR
GN-18
GN-18
L
976-OR-18975-WH-18
12
IT38G FRONT
A219-BK
709-OR-18E933-YL-18
E932-PK-18LEFT FRONT WHEELSPEED SENSOR109-7330
RIGHT FRONT WHEELSPEED SENSOR109-7330
L
709-OR-18
A219-BK
A219-BK
709-OR-18
E932-PK-18
E933-YL-18
975-WH-18976-OR-18
GROUNDSOLENOID+ BATTERYOR-18
BK-18BU-18
+ BATTERYGROUND
SOLENOID
BK-18OR-18BU-18
FORKPOSITIONERSWITCH3E-7843
A219-BK-18709-OR-18E933-YL-18E932-PK-18
200-BK-14
L
L
L
L
2
975-WH-18976-OR-18
F766-WH-18200-BK-18
200-BK-18
761-GY-18
762-YL-18F766-WH-18
200-
BK
-14
65
A
483-BR-18
L
BC
RDBU
BK
200-
BK
-14
483-
BR
-18
507-
WH
-18
506-PU-18
200-BK-18
REARWASHER7T-8890
FRONTWASHER7T-8890
200-BK-18
200-BK-18507-WH-18
506-
PU
-18
4THFUNCTIONDIVERTERSOLENOIDVALVES152-8351
NOTE L
4
45
21
RIDECONTROLSOLENOIDVALVES149-2658
619-GN-14
200-BK-14
614-PU-14
611-PU-14
761-GY-18F766-WH-18762-YL-18975-WH-18976-OR-18322-GY-18
200-BK-14
6
114-RD-18
322-GY-18
605-YL
483-BR-18
617-BR507-WH-18506-PU-18
2
606-GY 200-BK-14605-YL
617-BR606-GY614-PU-14619-GN-14611-PU-14
976-OR-18
761-GY-18762-YL-18
F766-WH-18975-WH-18
506-PU-18507-WH-18483-BR-18
1
200-BK-14
114-RD-18
3
114-RD-18
200-BK-14
483-BR-18507-WH-18506-PU-18
762-YL-18761-GY-18
976-OR-18
611-PU-14619-GN-14614-PU-14606-GY617-BR
605-YL
200-BK-14606-GY
506-PU-18507-WH-18617-BR
483-BR-18
605-YL
200-BK-14
322-GY-18976-OR-18
611-PU-14
614-PU-14
619-GN-14
WC
HI/LO BEAMHEAD LAMP4Y-4580
PCS LIFT CYLHEAD END PRESS SENSOR124 4672
PCS LIFTPOSITION SENSOR161-8906
F766-WH-18
200-
BK
-14
200-
BK
-18
-18-18-18
-18-18-18
FRONT
FRONT
CCC
CCC
CCC
EEE
EEEEEE
AAA
AAA
AAA
200-
BK
-18
200-
BK
-14
200-
BK
-14
-18-18
CBA
200-
BK
-18
200-
BK
-18
200-
BK
-18
21
63
4
BK-18YL-18WH-18RD-18BU-18
5
12
V
V
U
606-GY-14 606-GY-14
200-BK-14 200-BK-14
611-PU-14
619-GN-14
605-YL-14 605-YL-14
617-BR-14
611-PU-14
200-BK-14619-GN-14
606-GY-14
614-PU-14
513246
611-PU-14
1234
23461
21
5BU-18RD-18WH-18YL-18BK-18
4
3
200-BK-14
619-GN-14
606-GY-14
605-YL-14
6
619-GN-14
200-BK-14
617-BR-14
611-PU-14
LIGHTING GP-ROADING (COSA)
5
614-PU-14
U
L
506-
PU
-18
507-WH-18200-BK-18
200-BK-18
FRONTWASHER7T-8890
REARWASHER7T-8890
200-BK-18
506-PU-18
507-
WH
-18
483-
BR
-18
200-
BK
-14
BK
BURD
CB
L
C530-BU-18
C530-BU-18
483-BR-18
A
605-YL
V
606-GY617-BR
606-GY
200-
BK
-14
114-RD-18322-GY-18
F766-WH-18762-YL-18
761-GY-18
200-BK-18
200-BK-18F766-WH-18
976-OR-18975-WH-18
L
L
L
L
L
L
L
L
200-BK-14
BU-18OR-18BK-18
SOLENOID
GROUND+ BATTERY
BU-18BK-18
OR-18 + BATTERYSOLENOIDGROUND
976-OR-18975-WH-18
200-BK-14
200-BK-14
614-PU-14
619-GN-14
619-GN-14
GROUND+V
SIGNAL
RD-18BK-18
WH-18
AB GROUND
+VORBK
138-GN-18251-BK-18
138-GN-18251-BK-18 251-BK-18
138-GN-18
611-PU-14
611-PU-14
975-WH-18976-OR-18
U
RIGHTTURN & WIDTHLAMP4Y-3263
HEAD LAMP4Y-4580
L
GN-18
GN-18
MOTOR
GN-18
GN-18
CCC
CCC
3L
12
BRAKE OILPRESSURE SW175-3244
AB
12
1
TW
LH TURN &CLEARANCELAMP4Y-3580
26
5
C
4
45
6
21
3
ABC
21
U
NOTE P
FORWARDHORN4Y-7882
BUCKETPOSITION/TURNLAMPS
L L MOTOR
F766-WH-18
GROUNDSIGNAL+V
CB
A
A
BC
+VSIGNALGROUND
WHBK
OR
OR
BKWH
U
U619-GN-14611-PU-14200-BK-14
200-BK-14 U
GY-18PU-18
U
U
U
U
UU
U
200-BK-14
200-BK-14611-PU-14619-GN-14
PU-18YL-18
200-
BK
-18
200-
BK
-18
NOTE L
617-BR-14
RH HI/LO/POSITION TURN LAMP105-4850
LH HI/LO/POSITION/TURN LAMP105-4849
L
L
L
L
2 1
F
E
G
I
H
606-GY
CCC
614-PU
614-PU606-GY
36
CONN 44
CONN 45
CONN 46
CONN 44
CONN 45
CONN 49
36
N 43
CONN 44
CONN 45
CONN 46
CONN 48
RD-18BK-18
SSS
SSS
JJ
FFF
FFF
RRRRRR
12
T
BK
BK21
200-BKG454-PK
200-BK-18G486-GN
WWW
WWW21
12
AXLE OIL COOLERCLUTCH COIL168-6452
BCA
1
125-ORG454-PK
2
E12
RD-18BK-18
FLOODLAMP9X-6775
604-OR
RIGHT TURN LAMP107-4402
BACKUP ALARM123-6449
321-BR-18
21
1
RD-00
BK-4
12
7V-9
275
200-BK
200-BK-14200-BK-12
200-BK-12
AXLE OIL COOLERTEMP SW155-8998
L82
L82
L79
L78L78
L78
L77
L77
L77
L76
L76L75
L75
L75
L74
L74
L74
A
A
A
A
BK-18
754-BU-752-YL-1
751-GN-755-OR-
A
ENGINE
900-PU-901-WH-
101-RD
513-OR-14
522-WH521-YL
630-GY
REARFLOODRELAY
3E-5239
630-GY
A
630-
GY
ALTERNATOR107-7977 ATT
9W-3043 STDALTERNATOR
30
87A
87
200-BK
630-GY
608-GN116-BR
A
2 3
C444-YL-18403-GN-18
406-PU-18
BK-18BK-18
441-OR-18
200-BK
KKK RD-00
311-WH
12
109-RD-4403-GN-18
C444-YL-18
12
A
BK-18WH-18
200-BK
441-OR-18406-PU-18
200-BK311-WH
301-
BU
-10
200-BK-10
403-GN-18C444-YL-18
2
442-GY-18404-YL-18
304-WH-8
304-
WH
-8
304-WH-8
A
HOOD RELAY CONTROL149-2612
200-
BK
-14
397-OR-14A300-GN200-BK-14
200-BK
200-BK614-PU
200-BK
398-BU-14175-RD-14A301-WH
A
STOP/TAIL/PARK LAMP107-4401
RD-18WH-18BK-18
STG
C
606-GYB
A
606-
GY
614-
PU
604-
OR
397-OR-14A300-GNA301-WH398-BU-14
447-PK-18
604-OR
614-PU606-GY
605-YL
122-RD
617-BR
321-BR-18
522-WH-14521-YL-14
321-BR-18
617-BR
122-RD
630-
GY
630-GY
605-YL
606-GY
614-PU604-OR
630-GY
447-PK-18
398-BU-14A301-WHA300-GN397-OR-14
A614-PU200-BK
TTT
TERMINAL BLOCK8C-6358
NOTE: TERMINAL BLOCK ISREQUIRED WITH ATCH JUMPSTART RECEPTACLE
614-PU
AA
AA
AA
RD-00
WE
101-RD-4200-BK
A A
405-GY-18
405-GY-18202-BK-18
1
BK-18
2
GN-14GN-14
HH
HH
-
E
ER
B+
B-
B-
B+D+ R
FUEL LEVELSENDER134-7262
2
S522-WH-14
521-YL-14521-YL522-WH
E
A
A
14 171524 212810
AA A
311-WH200-BK
BK
442-
GY-
18
BK
A/CREFRIGERANTSW114-5333
START AIDCOOLANT SW3E-6449T
450-
YL-
18
200-
BK
-10
202-
BK
-18
326-RD-18
450-YL-18
975-WH-
SHUTDOWNSOLENOID8C-3663
301-BU-10200-BK-10
ENGINEGROUND
310-
PU
405-
GY-
18
301-
BU
-10
202-
BK
-18
450-
YL-
18
326-RD-18
442-
GY-
18
LEFT SIDE ENGINE
BK-18WH-18RD-18
398-BU-14
397-OR-14
HOODACTUATORAS.161-4002MOTOR AS.161-4007
405-
GY-
18
E
BK-00
A301-WH
122-RDA300-GN
A
A
31
2
MOTOR
RD
HOOD ACTUATOR SW(MOM-LOCKED OFF-MOM)146-0240
RIGHT SIDE ENGINE
117-
RD
-4
9S-4693
A/CCLUTCHCOIL AS.106-5122
E
D
311-WH
WW
326-
RD
-18
404-YL-18
WW
321-BR-18200-BK-18
200-BK
BK
WW200-BK
334-
BU
-18
614-PU
E
E
CONN FORLICENSE PLATELAMP
200-BK-12
E
397-OR-14
E
200-BK-14
A300-GNA301-WH
M
398-BU-14
ARCSUPPRESSOR106-8704
2
M
MACHINE
522-
WH
1
521-
YL
521-
YL
COSALICENSEPLATELAMP
522-
WH
M
1
HOOD DOWN SWITCH+ BATTERYHOOD DOWN POWER
200-
BK
-14
GROUND
175-
RD
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A30
1-W
HA
300-
GN
HOOD UP SWITCHHOOD UP POWER
398-
BU
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397-
OR
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WH-18
A
BU
SS
BA
R
RD-00
BK-00
115-
RD
-10
101-RD-10
BKBK
T
TT/C OIL TEMSW/SENDER104-3007
117-RD-4
101-RD-4
115-RD-10306-GN-18
104-3008
109-RD-4
200-BK-14
RD-14BU-14BK-14GN-18OR-14
START
GND
STOP
6
1
E
E
2
HYDRAULICSW/SENDER
T
TWHBK
54
JJ
S
S
S
E
E
C444-YL-18
403-GN-18
326-
RD
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32
442-GY-18
BK
-6
109-RD-4
ALT BKR
101-
RD
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MAIN BKR
109-RD-4
109-
RD
-10
513-OR-14
513-OR-14 1
SS
C44
4-Y
L-18
403-
GN
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406-
PU
-18
BK-18
441-
OR
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2
200-BK-14200-BK-14
9S-4693
1
1
15 14
E
D
C
B
A
200-BK
200-BK-18
447-PK-18
200-BK-18
605-YL617-BR
604-OR
200-BK-14
E
AUX BKR5H-6565
109-RD-4
202-BK-18306-GN-181
2
A
101-RD-12
175-
RD
-14
BKWH
T
T
BREAKER/RELAY PANEL
RD-00
COOLANTSW/SENDER118-5144
TO ENGINEBLOCK
200-BK-10
109-
RD
-4
200-
BK
-10
ENGINE SPEEDSENSOR6V-2455
CST SOLENVALVES186-1526(QTY 6)
406-PU-18
START RELAY125-1302
HOOD BKR9H-1958
E
441-OR-18
E
ENGINE OILPRESSURE SW7W-1238
522-WH-14
E
E
+
2
2
BK-18
BK
-00
A
101-RD-4
1
334-BU-18
E
MOTOR
BATMTR
SG
FF
EE
20A
A
109-RD-4
447-PK-18200-BK-18
101-
RD
-4
80A
80A
BREAKER/RELAY PANEL
30A
NOTE A
310-PU
CONN 1 CONN 1
CONN 2
CONN 4
CONN 5
GN
GN
GN
GN
GN
GN
GN
GN
GN
GN
GN
BK
-18
BK
-18
BK
-18
BK
-18
BK
-18
BK
-18
8 2 14 367B
K-1
8
55
BK
-18
7 6 34 128
BK
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G47
6-W
H-1
8
G87
8-G
Y-18
G87
8-G
Y-18
G47
6-W
H-1
8
8 2 14 367B
K-1
8
55
BK
-18
7 6 34 128
82 1 4 3 6 75123 4
E93
0-B
U-1
8
E92
9-G
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CONNJ2
COJ1
36 3027 16 101531 116 5 4 33932 3738 23 22982 34 3517 26 25 2918 1328 20 21 733 1419 12 24140
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US
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709-
OR
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UN
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A21
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E92
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167-
OR
E92
7-G
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709-
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UN
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RH
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10V
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TCSCONTROL187-5030
AR
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A21
9-B
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E93
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UN
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219-
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A25
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0-B
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A25
0-B
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8
A21
9-B
K-1
8
A28
2-B
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A25
0-B
K-1
8
A27
9-B
K-1
8A
280-
BK
-18
A28
1-B
K-1
8
A22
6-B
K-1
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225-
BK
-18
E93
4-O
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944-
OR
-18
E92
9-G
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6
GN
G45
4-P
K12
5-O
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945-
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125-OR
200-BK
200-BK-14200-BK-12
174-1486(COSA)
200-BK-14
200-BK-18200-BK-18200-BK-18
E93
6-W
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6-B
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925-
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3-Y
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200-
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-18
A21
9-B
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E92
3-P
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A22
4-B
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8A
223-
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-18
E93
2-P
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8
UN
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UN
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UN
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12 11 10
E93
2-P
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8
L82
L82
L82
L80
L79
L79
L81
L81
L80
L80
L81
L80L78
L77 L76
L71L71
L72
L71
L70
L70
L69
L69L69
L69
L60L59
L60
L59
L58
L58
125-
OR
L4
L49
L47L45
L45
L46
L45
L44L44
L44
L43L43
L43
L42
L42L42
L42
L41
L39
L37
L37
614-
PU
-18
614-
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614-
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614-
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614-
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614-
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614-
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614-
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614-
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614-
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614-
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200-BK-12200-BK-14
A200-BK-14
125-OR
200-BK-12
521-YL522-WH
614-PU125-OR
9
NN
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1 2
5
43
++ +
+
34
5
21 1 2
5
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++
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34
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211 2
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5
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522-
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521-
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1413
252423222120191817
211
112
2
2
2
2 1
1
975-
WH
-18
975-
WH
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975-
WH
-18
975-
WH
-18
TRANSMISSION
TRANSMISSION
754-BU-18752-YL-18
751-GN-18755-OR-18
16151413121110987654321
1413
L85
L85
615-
YL-
14
C
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975-WH-18
C
CC
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900-PU-18901-WH-18 97
5-W
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8
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200-
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200-
BK
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200-
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101-RD-4
200-
BK
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630-GY
SOL 1FWD HIGH
BK-18BK-18
G74
2-G
N-1
8G
742-
GN
-18
G742-GN-18
G742-GN-18
G742-GN-18
308-YL-18522-WH-14
200-BK-14
200-
BK
116-BR
122-
RD
504-
YL
503-
BR
118-
GY
603-
PK
608-
GN
505-
BU
SOL 2REV
116-BR
A-MID
200-
BK
-14
F76
5-B
R-1
8
THERMOSTAT SW3E-5464
MOTOR
202-
BK
-18
BK-14
BLOWER164-9206
WH/RD-14
E41
7-O
R-1
8
SOL 3FWD LOW
SOL 4SPD 1
TRANSMISSIONSPEED SENSOR6V-2455
E80
0-G
N-1
814
4-G
N52
2-W
H
E92
8-W
H-1
8E
927-
GN
-18
SOL 6SPD 3
F76
6-W
H-1
8
200-
BK
-14
HHH
RD
-00
RD
-00
BK
-00
LLL
SOL 5SPD 2
200-
BK
-14
522-WH521-YL
122-
RD
117-
RD
-4
C44
4-Y
L-18
115-
RD
-10
321-
BR
-18
200-
BK
-14522-WH
321-BR-18
115-RD-10
C444-YL-18117-RD-4
122-RD
521-YL
617-BR
403-GN-18
450-YL-18202-BK-18
608-GN
404-YL-18310-PU
405-GY-18
441-OR-18
406-PU-18
306-GN-18
334-BU-18
442-GY-18
447-PK-18
604-OR
614-PU
606-GY605-YL
202-BK-18202-BK-18
202-BK-14
521-YL522-WH
A219-BK
A219-BKA
219-
BK
944-
OR
-18
945-
BR
-18
167-
OR
E93
6-W
H
E92
3-P
K-1
8
E92
4-Y
L-18
E92
5-O
R-1
8
E92
6-B
U-1
8
E93
0-B
U-1
8
E92
7-G
N-1
8E
928-
WH
-18
E419-BU-18E417-OR-18E800-GN-18
A538-OR
515-GY516-GN517-BU
617-BR606-GY605-YL
450-YL-18
251-BK
202-BK-18710-GN-18WH-18
BK-1821
WWW
57634
975-WH-18
128
21
202-BK-18
C
522-WH144-GN
E800-GN-18
E417-OR-18
202-BK-18
443-YL-18
F765-BR-18
200-BK-14
605-YL606-GY
614-PU
321-BR-18
604-OR
447-PK-18
442-GY-18
754-BU-18752-YL-18751-GN-18
755-OR-18900-PU-18
407-PK-18443-YL-18
403-GN-18
1
200-BK-14
404-YL-18405-GY-18406-PU-18
334-BU-18
608-GN
306-GN-18
310-PU
326-RD-18
441-OR-18442-GY-18
2
447-PK-18604-OR
B-MID
FUSE/RELAY PANEL
AUTOSHIFTECM
251-BK
901-WH-18
200-BK-18
511
13
202-BK-14
4
FRAMEGROUNDBOSS
678
9
505-BU
608-GN603-PK615-YL-14
118-GY
503-BR504-YL
2
1012
116-
BR
615-YL-14
C
C
BACKUP ALARMRELAY158-5089
PARK BRAKEALARM RELAY158-5089
43
C200-BK-14
321-BR-18
617-BR
122-RD
605-YL
606-GY
614-PU604-OR
447-PK-18
398-BU-14A301-WHA300-GN397-OR-14
A538-OR
108-RD-18135-BU
200-
BK
200-
BK
UN
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21
160-PU-4
200-BK
202-BK-18
420
0
334-BU-18
306-GN-18
115-RD-10
975-WH-18
754-BU-18752-YL-18751-GN-18
755-OR-18
615
603
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F853-BR-18449-BU-18126-PK-18
UN
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C
NN
UN
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NN
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608
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A
F
A21
9-B
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8
3
900-PU-18
A
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CCCCC
CKK
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117-RD-4
C444-YL-18115-RD-10
200-BK-14200-BK-14
443-YL-18
2
710-GN-18
1
505-BU
608-GN603-PK
118-GY
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TTT
TT
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122-RD
13 714 1715 18 11924 2221 122 3525 4 6810 23 16 20
334-
BU
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101-
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135-BU108-RD-18
304-
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A576-GN-14
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403-
GN
-18
441-
OR
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101-
RD
-4
109-
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441-
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-18
406-
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-18
403-
GN
-18
C44
4-Y
L-18
334-
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-18
310-
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C44
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WH-18PU-18
442-
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1
200-
BK
200-
BK
404-
YL-
18
105-RD
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114-RD-18
130-RD122-RD
200-
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T C
START AIDSOLENOID3E-6332
450-
YL-
1820
2-B
K-1
8
C444-YL-18
406-PU-18
441-OR-18
405-GY-18
310-PU404-YL-18
975-WH-18
AUX 12VPOWERCONNECTOR
200-
BK
-14
MACHINE
A514-YL-18
T
2
C
STRAP AS. 8R-6359
8
405-
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18
202-
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450-
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310-
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19
442-
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7447-PK-18
608-GN
65
3
1604-OR
2
4
9
10
614-PU
405-
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18
MMM
TCS ASSEMBLYTEST PLUG140-7863
CAB
117-RD-4
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122-
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122-
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-18
200-
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-14
608-
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122-
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122-
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1
606-GY
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605-YL
122-
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-18
L83
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608-GN
311-WH
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140-7862
938G TCSCODE PLUG141-7553
IT38G TCSCODE PLUG141-7552
901-WH-18
G
326-
RD
-18
CABXMSN
C44
4-Y
L-18
117-RD-4115-RD-10
306-GN-18
202-BK-18450-YL-18
710-GN-18202-BK-18
443-YL-18
522-
WH
521-
YL
521-
YL
CALIBRATEPLUG
522-
WH
2
200-BK-14
116-BR
200-BK-14
BKBK
T
TT/C OIL TEMPSW/SENDER104-3007
200-BK-18200-BK-18200-BK-18
122-RD
T
135-BU108-RD-18
200-BK-14
A538-OR200-BK-14
504-YL503-BR
118-GY
615-YL-14603-PK608-GN
G454-PKA
F765-BR-18202-BK-18
E417-OR-18
200-BK
135-BU
CABGROUNDBOSS
E417-OR-18
135-BU
200-BK-14
A576-GN-14E800-GN-18
E419-BU-18E800-GN-18
200-BK-18
144-GN
200-BK200-BK-14
515-GY522-WH
517-BU516-GN
R
2
G45
4-P
K12
5-O
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CAB
1
CF
SS
122-
RD
RR
T
C44
4-Y
L-18
C444-YL-18
136-GN-18
200-BK-14
326-
RD
-18
122-RD
310-PU334-BU-18
C444-YL-18403-GN-18
406-PU-18
C
441-OR-18
326-RD-18
450-YL-18
326-RD-18
202-BK-18
405-GY-18
710-GN-18
404-YL-18442-GY-18
11
12
403-GN-18
200-BK135-BU
SHELL
13 12 11 10
C444-YL-18
326-RD-18
C471-GN-18
E
C470-BR-18
136-
GN
-18
200-BK-14
ANTENNA8E-1118
505-BU
E800-GN-18
975-WH-18
C
C
C
SHELL
C
C47
0-B
R-1
8C
471-
GN
-18
125-OR
901-WH-18900-PU-18755-OR-18
751-GN-18752-YL-18
FORWARD HORN114-RD-18
754-BU-18
128-PK-18
975-WH-18
910
976-OR-18
G
122-RD
L46 L46L47 L47
L44
BK-00
CST SOLENOIDVALVES186-1526(QTY 6)
C44
4-Y
L-18
608-
GN
603-
PK
615-
YL-
1420
0-B
K-1
4
571-OR-18
122-RD-18
125-OR
SEATALARMRELAY130-3033
F
109-7041
FLOODLAMP
ALARMDISARMRELAY158-5089
122-RD-18
515-
GY
200-
BK
310-
PU
L83
ALARMDISARMRELAY158-5089
115-RD-14
115-RD-14
334-BU-18
331-OR-18
617-BR
10A10A10A10A
GGG
321-BR-18
144-GN-18
10A10A
E419-BU-18
E417-OR-18144-GN-18
122-
RD
RIDECONTROLRELAY130-3033
A
ROOF
310-PU
617-BR
116-BR
407-PK-18
407-PK-18407-PK-18
321-BR-18
105-RD KEY SWITCH
1112
109-
RD
-4
167-ORPURGE PLUG
ACTI
ON
LAM
P(9
38G
ON
LY)
CONN 5
CO
NN
7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 22
CONN 22
CONN 13
CONN 21
CONN 22
CONN 22
614-
PU
56 34 122419 20293523 30
HA
RN
ES
SC
OD
E3
HA
RN
ES
SC
OD
E2
HA
RN
ES
SC
OD
E5
HA
RN
ES
SC
OD
E1
HA
RN
ES
SC
OD
E0
HA
RN
ES
SC
OD
E4
CONNJ1
A27
9-B
K-1
8A
280-
BK
-18
A22
6-B
K-1
8A
225-
BK
-18
200-BK-18200-BK-18
A21
9-B
K-1
8
A21
9-B
K-1
8
200-
BK
-18
200-
BK
-18
125-
OR
200-
BK
-18
614-PU614-PU-18
614-PU
976-OR-18
200-BK-18200-BK-18
200-BK-18200-BK-18614-PU-18614-PU-18
200-
BK
-18
200-BK-18200-BK-18200-BK-18614-PU-18614-PU-18
A22
4-B
K-1
8A
223-
BK
-18
L84
L84L84
L83L83
L83
L59 L59L60 L60
L60L59
L60L59
L58 L58
L56
L56
L56
L55 L55
L55 L55
L54
L54 L54
L56L55 L54
L53
L53L53
L52
L52L52
L51
L51L51
L50
L50L50
L51L50L49
L49 L49
L49 L49
L48L48
L48 L48
L48
L46
L46
L47
L47
L45
L45L47L46
L45
L42
2
L33
L33L41
L37
L39
L34
L34
L34
L33L41
L35
L35L36
L37
L38
L38
L39
L40 L40L39
L38L37
L36L35
L41
L34
L33
L32 L32
L30L30
L29 L29
L58
L28
L28
L26 L26
L25
L25 L25
L25L24
L24
L26
L21 L21L21
L20
L20L20
L18
L7
L7
200-
BK
-18
RD
-18
RD
-18
202-
BK
-18
200-
BK
-18
200-
BK
-18
-18-14-14-14-18-18-14
(LOC I-8)
(LOC I-8)
NOTE C
OPERATOR STATION
168-GN-18
168-GN-18 779-
WH
-18
P97
6-B
R-1
8
779-
WH
-18
P97
6-B
R-1
8
779-
WH
-18
P97
6-B
R-1
8
976-OR-18
C
115-1748BACKLIGHT 3
200-BK-18614-PU-18
8765432
200-
BK
-18
200-
BK
-18
200-
BK
-18
200-
BK
-18
202-BK-18
G742-GN-18
308-YL-18
126-
PK
-18
761-
GY-
18
449-
BU
-18
126-PK-18126-PK-18
F85
3-B
R-1
8
E92
7-G
N-1
8
E701-PK-18F748-WH-18
F76
6-W
H-1
896
3-G
N-1
8F
766-
WH
-18
761-
GY-
18
F76
6-W
H-1
896
3-G
N-1
8F
766-
WH
-18
200-
BK
-18
200-
BK
-18
200-
BK
-18
200-
BK
-18
136-
GN
-18
C44
4-Y
L-18
C47
1-G
N-1
8C
470-
BR
-18
144-
GN
-18
144-
GN
-18
A51
4-Y
L-18
975-
WH
-18
C44
4-Y
L-18
975-
WH
-18
571-
OR
-18
122-
RD
-18
122-
RD
-18
331-
OR
-18
321-
BR
-18
122-
RD
130-
RD
114-
RD
-18
167-
OR
138-
GN
-18
105-
RD
116-
BR
126-
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E93
0-B
U-1
8E
926-
BU
-18
E92
5-O
R-1
8E
924-
YL-
18E
923-
PK
-18
E93
6-W
H
617-BR
1
606-GY614-PU-14
608-
GN
NOTE M:NOTE L:
NOTE K:
NOTE U:
2
619-GN-14
144-GN
610-OR-14
614-PU-18
615-YL-14
608-GN-14122-RD102-RD-14
C471-GN-18615-YL
453-PK-18
3
129-BU
136-GN-18
4
611-PU-14
976-OR-18
761-GY-18762-YL-18
5 6 78
F766-WH-18
FOR JAPAN R
189-WH-18
975-WH-18
L
167-
OR
TCS
167-
OR
E93
6-W
HE
923-
PK
-18
E92
4-Y
L-18
E92
5-O
R-1
8E
926-
BU
-18
E93
0-B
U-1
8
NC
XMSN NEUTRAL SW112-6175
87
E416-PU-18
1
118-
GY
23456
UNUSED
C53
0-B
U-1
8
C529-GY-18
945-BR-18944-OR-18
251-BK-18
C
C530-BU-18
C52
9-G
Y-18
138-GN-18
614-
PU
-18
105-
RD
326-
RD
-18
308-
YL
608-
GN
E80
0-G
N-1
8
189-
WH
-18
202-
BK
-18
603-
PK
611-
PU
-14
200-BK504-YL505-BU
608-GN-14
404-
YL-
1820
0-B
K40
5-G
Y-18
406-
PU
-18
483-
BR
-18
506-
PU
-18
507-
WH
-18
453-
PK
-18
102-
RD
-14
122-
RD
118-
GY
127-
OR
-14
C47
0-B
R-1
8
144-
GN
C47
1-G
N-1
861
4-P
U-1
4
615-YL-14136-GN-18
702-OR-18
123-
WH
-18
E41
7-O
R-1
8
484-
YL-
18
138-GN-18251-BK-18
334-
BU
-18
506-PU-18507-WH-18483-BR-18
TO TCS BRAKESOLENOIDS ANDREAR SPEED SENSORS
129-
BU
A219-BK
709-OR-18
E935-GN-18
200-
BK
-14
E934-OR-18
E933-YL-18
E930-BU-18
E936-WH
E926-BU-18
Z 200-BK-1813
6-G
N-1
861
5-Y
L-14
608-
GN
505-
BU
504-
YL
200-
BK
503-
BR
608-
GN
E924-YL-18
87654321
453-PK-18610-OR-14
C529-GY-18
507-WH-18506-PU-18
483-BR-18406-PU-18405-GY-18200-BK404-YL-18
10987654
C529-GY-18
321
C471-GN-18614-PU-14123-WH-18144-GN
C470-BR-18127-OR-14118-GY122-RD102-RD-14
C530-BU-18
443-
YL-
18
614-
PU
614-
PU
-14
614-
PU
-14
507-WH-18506-PU-18
505-BU504-YL503-BR118-GY
FOR ATTACH
PCSII NOT O
OR-18
138-
GN
-18
E925-OR-18
614-
PU
-18
200-
BK
-18
251-
BK
-18
944-
OR
-18
945-
BR
-18
121110
200-
BK
-18
E923-PK-18
E932-PK-18
987
PCS
502-
OR
501-
GN
500-
BR
UNUSED
DUCTDUCTDUCTDUCT
UNUSED
403-
GN
-18
200-
BK
-18
202-
BK
-18
G78
7-G
N-1
8
LC
C
G76
8-G
N-1
8
CC
E416-PU-18
G76
0-W
H-1
8G
761-
YL-
18G
762-
BR
-18
306-
GN
-18
G76
3-P
U-1
8G
750-
BU
-18
G75
5-G
Y-18
126-
PK
-18
UNUSED
G78
8-Y
L-18
TX A CHANNELUNUSED
A CHAN RECEIVE
331-
OR
-18
SHIFTER
130-
RD
604-
OR
CH
200-
BK
-14
200-
BK
-18
604-OR130-RD
200-BK-14
619-
GN
-14
E924-YL-18
709-OR-18
G-2ARTICULATION ANGLEPOSITION SENSOR161-8925 (5KHZ PWM)
483-
BR
-18
114-RD-18
507-
WH
-18
506-PU-18
E923-PK-18E936-WH
BOSCHMOTOR139-2327
603-PK
407-PK-18
615-
YL-
14
H
453-PK-18
LIFT PRESS-HEAD END
6G-4195
SERVICEBRAKE SW
C
REARWASHER7T-8890
FRONTWASHER7T-8890
6 5 4 3
E929-GY-18
129-
BU 200-BK-18
WH-186
200-BK-18
5
507-WH-18
1 2 3 4
BK-18
UNUSED
200-BK200-BK
334-BU-18
E417-OR-18
43
KEYHORN
REAR SHELL
21
UNUSED
322-
GY-
18
DIM
ME
R
506-
PU
-18
SHM
200-BK-18
R. REAR BRK INDICATORL. REAR BRK INDICATOR
R. FRT BRK INDICATOR
9V-7204 FLOAVAILABLE ATHE CIGAR L
L. FRT BRK INDICATORGND+24V
BU-18BU-18OR-18YL-18PK-18
BACKLIGHT
WH-18OR-18 167-OR
TCS DISPLAYMODULE115-9476
UNUSEDPILOT SUPPLY INDICATOR
A
REAR CAB
503-
BR
200-
BK
-18
200-
BK
-18
C
202-
BK
-18
702-
OR
-18
504-
YL
505-
BU
334-
BU
-18
406-
PU
-18
405-
GY-
1840
4-Y
L-18
403-
GN
-18
443-
YL-
18
XMSN
407-
PK
-18
604-OR
200-
BK
-18
PCSKEYPAD149-3253
202-BK-18702-OR-18
617-BR
334-BU-18
E41
7-O
R-1
8
123-
WH
-18
C47
1-G
N-1
814
4-G
NC
470-
BR
-18
Z
127-
OR
-14
118-
GY
2
NOTE J:FOR IT38G OTERMINALS 2
2G-5298
727-GN-18
702-OR-18
727-GN-18
NOTE R:110-0553 WIRNOT EQUIPPED W
BU
ATCH SECONDARY STEERING
727-
GN
-18
417-GY-18
484-YL-18
A219-BK-18
484-YL-18
122-
RD
-18
Z
PRIM ACTION
GA
UG
E4
GAUGE 8
CONN 33
CONN 36
CONN 35
CONN 34
CONN 30
CONN 31
CONN 32CONN 39
CONN 41
CONN 40
CONN 42
CONN 43
CONN 35
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
ALL DASHED LINES ARE ATTACHMENTS.
WIRES THAT HAVE BATTERY VOLTAGEWHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGEWHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.
MONITOR CIRCUIT.
PANEL LAMP CIRCUIT.
TURN SIGNAL AND WIPER/WASHER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
PAYLOAD MONITOR CIRCUIT.
START AID CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
L
AAA
114-RD-18
C530-BU-18
C529-GY-18251-BK-18138-GN-18
975-WH-18F766-WH-18
762-YL-18761-GY-18
611-PU-14619-GN-14614-PU-14606-GY617-BR
C530-BU-18
C529-GY-18
138-GN-18
506-PU-18507-WH-18617-BR
322-GY-18
114-RD-18
322-GY-18976-OR-18975-WH-18762-YL-18F766-WH-18761-GY-18
611-PU-14
251-BK-18200-BK-14
PCS LIFT CYLHEAD END PRESS SENSOR124-4672
PCS LIFTPOSITION SENSOR161-8906
L3
L3
L1
L1
F766-WH-18
135-1922135-1921
PCS LIFT CYLHEAD END PRESSURESENSOR124-4672
0101
134-4098
AAA
NN
AAA
AAA
0000
ATTATT
0302
B-2/E-2I-6A-11/I-4
01 D-4 ATTATTATTATTTCS FRONT SPD SENSORS
TCS REAR SPEED SENSORSTCS MAIN
HHHGGG
START GND TO ENG BLK
00 D-4
ATTC-2/I-1/F-1
-18-18-18
E416-PU-18
118-5044 02
138-GN-18251-BK-18E416-PU-18
RIDE CONT-938G/IT38G
OPTIONS CODE-RIDE CONT
SHELL-OROPS
C
ATT
I-9
CCC
CCC
ATT
01105-1520
B
CCC
LICENSE LAMP - COSAH-1402125-6239
ATT
A
I-8I-8H-8
PCSII
HARNESS CODE PLUG-IT38GHARNESS CODE PLUG-938G
02
0000
Z
QUICK COUPLER
AAA
ZZYYXX
NN
H-2
8
B-200186-0192
200-
BK
-18
-18-18-18
-18-18-18
ATT
E-2
RADIO GND (JAPAN)H-1100163-3479
R
PPP
ATTRADIO (JAPAN)H-1103161-1286KF-500158-2768J
ATTENGINE (ATT ALT)B-1201171-4407E
ENGINEC-1301171-4406E
MACHINE (U.S.)B-12
L
01
P976-BR-18
C530-BU-18
C529-GY-18
C530-BU-18
C529-GY-18
F-1
12
L
L
34 E932-PK-18
E933-YL-18709-OR-18A219-BK-18
FOR GERMAN ROADING ONLY
E933-YL-18
E932-PK-18
709-OR-18
A219-BK
A219-BK
709-OR-18
GROUNDSIGNAL+V
CB
A
A
BC
+VSIGNALGROUND
E932-PK-18
E933-YL-18709-OR-18
A219-BK
TE P:
GROUND+V
SIGNAL
RD-18BK-18
WH-18
AB GROUND
+V
SIGNAL
ORBKWHC
138-GN-18251-BK-18
138-GN-18251-BK-18 251-BK-18
138-GN-18
-18-18-18
-18-18-18
200-BK-18
P976-BR-18
NOTE H
ABC
134-4097
F-6
H-7I-7
F-6
F-11
B-2
ATTACH SEC STEER SYSTEM INCLUDES ROCKERSWITCH AND DASH LIGHTS (D-7), CONTROL(B-6), MOTOR/RELAY, ARC SUPPRESSOR,PRIMARY AND SECONDARY PRESSURE SWITCHESAND HARNESS (A-6)
D-8B-3A-6H-11
200-BK-18779-WH-182
01
01
01
1
01
00
12
03
02
1
23
4
SEC STEER
BACKUP ALARM
F-14
G-10
C-12C-15
SHELL-CAB
D-15
EEE
H-11
F-5D-6
E-12
C-13
A-11
B-12
00
00
03
01
01
02
AACABLE AS.
VVUUTTSSRR
HARNESS AS.
WIRE AS.
V
UTS
NM
LK
JH
GF
E
C
A
200-
BK
-18
4
32
1
2
12
E-11 HEATER
1
CBA
3126
12
WHBK
OR
OR
BKWH
54
RIGHT FRONT WHEELSPEED SENSOR109-7330
LEFT FRONT WHEELSPEED SENSOR109-7330
146-1550
0100
140-36414E-8100
147-2006116-0080
ATT142-0037
A-1200140-7863
ATT
A-1200140-7862TCS ASSEMBLY TEST PLUG
TCS CODE PLUG - IT38GTCS CODE PLUG - 938G
NNN
C
MMMB-10B-10
141-7552141-7553
01123-8421
E-1505
BA
4
C
MACHINE (JAPAN)
ATTSEC STRG MOTOR TO GNDA-6
5
01ATTSEC STRG MOTOR TO B+A-601146-1538ATTSEC STRG RELAY TO MOTORA-6
62
139-8974135-4705135-4708
02
21
MAIN CAB
1
21
BA
G-2
2
G-2
141-9314
1
1
01112-2960
143-2470142-5615
143-9232
141-9814
01146-1549
(REF F SERIES GP 142-0462)
B-12
INDICATOR PANEL ON 924G AND 928GTE I: FOR REMOTE FNR SWITCH AND
2
3
FOR COSA ROADING ONLYTE N:
LIGHTING GP-JAPANESE ROADINGAAA
AAA
142-561601
TE T:SUBSIDARY TO USE 3T-5760 STD AND 9X-3404ATT
GN-18
GN-18GN-18
GN-18
E-11
L
E
V
V
V
V
U
U
976-OR-18975-WH-18
130-5890
611-PU-14
611-PU-14
U
U
138-GN-18251-BK-18
FLOODLAMP9X-1439
BK-18RD-18
BK-18RD-18
FLOODLAMP9X-1439
RIGHT TURNLAMP3E-6466
LEFT TURNLAMP3E-6466
251-BK-18138-GN-18
251-BK-18138-GN-18
C WHBKOR
SIGNAL
+VGROUNDB
A
WH-18BK-18RD-18
SIGNAL
+VGROUND
619-GN-14
H-1 4TH FUNCTION-IT38G
MACHINE (COSA)
(JAPAN)
A219-BK
709-OR-18E933-YL-18
E932-PK-18LEFT FRONT WHEELSPEED SENSOR109-7330
RIGHT FRONT WHEELSPEED SENSOR109-7330
CIRCUIT GROUPINGDESIGNATION
709-OR-18
A219-BK
A219-BK
709-OR-18
E932-PK-18
E933-YL-18
200-BK-14
200-BK-14
200-BK-14
200-BK-14619-GN-14
619-GN-14
619-GN-14614-PU-14
200-BK-14
200-BK-14
975-WH-18976-OR-18
GROUNDSOLENOID+ BATTERY
CCC
OR-18
BK-18BU-18
BUCKET POSITIONER SW3E-7843
FORWARDHORN7T-0970
+ BATTERYGROUND
SOLENOID
BK-18OR-18BU-18
LIFT POSITIONER SW3E-7844
C-2
#L
GROUNDSIGNAL+V
CB
A
A
BC
+VSIGNAL
200-BK-14
GROUND
WHBK
OR
00149-4058A
0000
01
0001
ATTATT
AIH RELAY TO HEATERSTARTER TO AIH RELAY
E-13
DIMMER SW JUMPERF-5
PP
ATT
OR
E-13A-12
AIH TO ENGINE BLOCKCAB GND TO FRAME GND
LLKK 8R-6359
110-2706
STRAP AS.
G-10
F-14F-14F-15F-14
E-1401AUX JUMP START RECEPT
TCS DISPLAY
DISC SW TO FRAME GNDSTART GND TO FRAME GNDBATT+ TO STARTERBATT- TO BATT+BATT- TO DISC SW
24V RADIO JUMPER00117-3274
WW
ATT
FRONT FRAMEFRONT FRAME ATT
-JAPAN-IT38G-938G
0101
200-
BK
-14
200-
BK
-14
L
L
L
L
L
L
L
L
L
975-WH-18976-OR-18
F766-WH-18200-BK-18
200-BK-18
761-GY-18
762-YL-18F766-WH-18
322-GY-18114-RD-18
606-GY-14
605-YL-14
200-
BK
-14
606-GY
ATT
(COSA,JAPAN)
(JAPAN)
STDFRT LIGHTS-JAPAN
617-BR
C-2
606-GY
BKWH
FRONT FRAME
TE M:TE L:
TE K:
TE U:NOTE G:
NOTE E:
NOTE D:
NOTE C:
00
605-YL
00
00112-3638
ATT
NOTE B:NOTE A:
FOR JAPAN ROADING ONLY
ATT
FRONT FRAME
RADIO TO BE INSTALLED BY DEALER
ATTACHMENT DIMMER SW SHOWN. STANDARDMACHINES USES JUMPER WIRE 2G-5298 TOCONNECT TERMINALS 1 AND 2.
IT38G BUCKET/FORK SELECT SWITCH ISSHOWN. FOR 938G, JUMPER WIRE 2G-5298CONNECTS TERMINALS 1 AND 2.
ATTACHMENT GERMAN ROADING FLASHER8V-2514 SHOWN AT LOC I-7ATTACHMENT JAPANESE ROADING FLASHER4Y-9844 SHOWN AT LOC H-7
C529-GY-18
FOR ATTACHMENT HEATED SEAT WITHPARKING BRAKE ALARM
C530-BU-18
C529-GY-18
C530-BU-18
MM
B-2
LLL
779-WH-18
RADIO ANTENNA
FOR ATTACHMENT AIR SUSPENSION SEAT
NORMALLY OPEN BEFORE REFRIGERANT CHARGE
PCSII NOT OFFERED ON IT38G
E-8
RADIO
143-9231
0205
E416-PU-18E416-PU-18
-18-18-18
LL
ATT
G
F-14
128-8863128-8862110-0553 TUV SPEED LIMIT JUMPER
D-2
-COSA
-JAPAN
-COSA
171-4405
LH FRONT LIGHTSLH FRONT LIGHTSFRONT LIGHTS
RH FRONT LIGHTSRH FRONT LIGHTS
VU
U
RLABC
00 DUCT
LC
200-BK-18
QUICK COUPLER SOL.3E-8575
R
R
200-
BK
-14
R
200-
BK
-18
S-1
S-2
34
779-
WH
-18
P97
6-B
R-1
8
00
ROOF
ENGINE
ATT
FRONT FRAME
200-
BK
-18
LOC
ATT
ARC SUPPRESSOR106-8704
8Y-9603
THIS SCHEMATIC IS FOR THE 938G/IT38G
ATT
ARC SUPPRESSOR106-8704
483-
BR
-18
507-
WH
-18
6-PU-18
A/C CLUTCH
MUR440
D-1200109-8981ATTTERM. BLOCK TO BATTF-15025V-7080ATTTERM. BLOCK TO STARTERE-1400113-8445
UUUTTTSSS
CST JUMPERH-601101-9161VVVATTALTERNATOR GNDD-1500148-8298RRR
ALTERNATOR GNDD-1500108-7882FFF
111-7873
MUR440
779-WH-18
ATTAXLE OIL COOLER (U.S.)A-1301168-9088
A-6
147-3793
174-6491
107-6077
FRONTWASHER7T-8890
2 1
186-2331
111-0158111-0157
P976-BR-18 GN-18BK-18BK-18GN-18
THE DATA LINK WIRES (944-OR & 945-BR) MUST BETWISTED TOGETHER AT LEAST 1 TURN PER 25 MM
00142-0465
ATCH WIRE, CABLE &COMPONENT
0-BK-18
NOTECHGPART NO.IDENT
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
BLUEGREEN
BUGN
RDWHORYLPKBK
BLADE, SPADE, RING,OR SCREW TERMINAL
INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT
ELECTRICAL CONNECTION
CONNECTOR
SYMBOL DESCRIPTION
BROWNPURPLEGRAYBLACK
COLORABBREV
PINKYELLOWORANGEWHITERED
BRPUGY
E
D
C
B
A
U
173-9190
135-4704
185-9736
506-
PU
-18
E-13
8
9V-7204 FLORESCENT SERVICE LAMP ISAVAILABLE AND CAN BE POWERED FROMTHE CIGAR LIGHTER SOCKET.
L
141-9891
KKK
147-6979
2G-5298
200-
BK
-18
TRANSMISSION
200-
BK
-18
JJJ9X-5629JJ
HHGGFF
A
WWW
139-4208
ATT
ENGINE
COMPONENTS ARE SHOWN INSTALLED ON A FULLYOPERABLE MACHINE WITH THE KEY AND ENGINE OFF,XMSN SHIFTER IN NEUTRAL AND WITH PARK BRAKE SET
RIDE CONTROLSOL VALVES149-2658
W
C-15
LOC
TE J:FOR IT38G ONLY. ON STD MACHINE, CONNECTTERMINALS 2 & 3 WITH JUMPER WIRE AS.
2G-5298
TE R:110-0553 WIRE AS. USED ON MACHINESNOT EQUIPPED WITH TUV SPEED LIMITER
EECC
PCS LIFTPOSITION SENSOR161-8906
NOTE F:
TCS BRAKE PURGE PLUG
GAUGE
NOTE H:ENERGIZE S-1 TO ENGAGE PINSENERGIZE S-2 TO DISENGAGE PINS
GAUGE
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
TO MACHINE STRUCTURE
CONN 49
CONN 34 CONN 47
CONN 46
CONN 45
CONN 44
35
CONN 43CONN 49
E98948
(133-0801 CHG 03)
CID Component168 Electrical System Voltage
248 Data Link
263 Sensor Supply Voltage
270 Harness Code
296 Transmission ECM
605 Left Front Speed Sensor
606 Right Front Speed Sensor
607 Left Rear Speed Sensor
608 Right Rear Speed Sensor
609 Left Front Brake Solenoid610 Right Front Brake Solenoid
611 Left Rear Brake Solenoid
612 Right Rear Brake Solenoid
613 On/Off Solenoid
615 Articulation Sensor
616 Test/Enable Switch
653 Traction Control System ECM
687 Options Code Plug
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CID Component
168 Electrical System Voltage
254 Payload Electronic Control Module
350 Position Sensor (Lift Linkage)
364 Pressure Sensor (Lift Cylinder Head End)
769 Pressure Sensor (Lift Cylinder Rod End)
817 B tt (I t l B k )
¹ The CID is a diagnostic code that indicates which component is faulty.
Component Identifiers (CID¹)Traction Control System (MID² 028)
Component Identifiers (CID¹)Payload Control System (MID² 74)
¹ At roo
² This p
Off Machine Switch SpecificationPart No. Function Actuate Deactuate Contact Position
3E-5464 A/C Thermostat -1.1 ± 0.8°C(30 ± 1.4°F)
2.2 ± 0.8°C(36 ± 1.4°F) Normally Open
3E-6449 Coolant Temperature (Start Aid) 38 ± 3°C(100 ± 5°F)
27°C MIN(81°F MIN) Normally Closed
3E-6450 Primary Steering PressureSecondary Steering Pressure
1200 kPa MAX(174.0 psi MAX)
700 ± 100 kPa(102 ± 14.5 psi)
A-B Normally OpenA-C Normally Closed
104-3007 ² Torque Converter Oil Temperature 129 ± 4°C(264 ± 7°F)
96°C MIN(205°F MIN) Normally Open
104-3008 ² Hydraulic Oil Temperature 102 ± 3°C(216 ± 5°F)
90°C MIN(194°F MIN) Normally Open
114-5333 A/C (High / Low) Pressure 275 to 1750 kPa¹(39.9 to 253.8 psi)
--
Normally Open³
118-5144 ² Coolant Temperature 107 ± 3°C(225 ± 5°F)
95°C MIN(203°F MIN)
Normally Open
155-8998 Axle Oil Cooler Temperature 65 ± 3°C(149 ± 5°F)
58°C MIN(136°F MIN) Normally Open
175-3244 Brake Oil Pressure 10700 kPa MAX(1552 psi MAX)
8960 ± 537 kPa(1300 ± 78 psi)
A-B Normally OpenA-C Normally Closed
² This part has an integral temperature sender. See also Resistor, Sender and Solenoid Specifications.³ Contact position at the contacts of the harness connector.
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintaineddown to 170 kPa (25 psi).
Wire Description
IT38
938
Elec
Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)¹3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
8C-3663 Solenoid: ShutdownLatch Coil: 1.55 ± 0.16Unlatch Coil: 10.3 ± 1.0
9G-1950 Resistor: Blower MotorOverall: 2.0 ± 0.1Tap: 1.0 ± 0.05
104-3007 ² Sender: Torque Converter Oil Temperature54.4°C (130°F): 6565 ± 695115.6°C (240°F): 526 ± 61
104-3008 ² Sender: Hydraulic Oil Temperature54.4°C (130°F): 6565 ± 695115.6°C (240°F): 526 ± 61
106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
118-5144 ² Sender: Coolant Temperature54.4°C (130°F): 6565 ± 695115.6°C (240°F): 526 ± 61
122-6344 Solenoid:
Auxiliary ValveFloat ValveLift Positioner ValveTilt Positioner Valve
85.3 ± 5
124-3052 Solenoid:
TCS Left Front Proportional ValveTCS Left Rear Proportional ValveTCS Right Front Proportional ValveTCS Right Rear Proportional Valve
7.8 ± 1.0
134-7262 Sender: Fuel LevelEmpty: 250 ± 10
Full: 33.5 ± 6
149-2658 Solenoid: Ride Control 32.6 ± 1.6
152-8351 Solenoid: 4th Function Diverter 32.6 ± 1.6
152-8385 Solenoid: TCS Pilot On/Off 32.6 ± 1.6
168-6452 Solenoid: Axle Oil Cooler 9.4 ± 5
186-1526 Solenoid: CST Transmission Valve (Qty=6) 31 ± 3
¹ At room temperature unless otherwise noted.
² This part has an integral temperature switch. See also Off Machine Switch Specification.
SENR6679-02February 2001
T38G Integrated Toolcarrier
938G Wheel Loader and
Electrical System
T
PressuSymbo
T
This indicates that the component does not have a wire connected to ground. It isgrounded by being fastened to the machine.
This indicates that the component has a wire connected to it that is connected to ground.
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.No circle indicates that the wire cannot be disconnected from the component.
PressureSymbol
TemperatureSymbol
LevelSymbol
FlowSymbol
Circuit BreakerSymbol
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sendermeasures the temperature or pressure. Its resistance changes to give an indication tothe gauge of the temperature or pressure.
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it. Theelectromagnet can open or close the switch part of the relay.
S l id A l id i l t i l t th t i ti t d b l t i it It h
Electrical Schematic Symbols And Definitions
350 Position Sensor (Lift Linkage)
364 Pressure Sensor (Lift Cylinder Head End)
769 Pressure Sensor (Lift Cylinder Rod End)
817 Battery (Internal Backup)
820 Keypad Data Link Incorrect
CID Component
168 Electrical System Voltage
190 Engine Speed Sensor
191 Transmission Output Speed Sensor
346 Ride Control Relay
367 Ride Control Switch
421 Load Check Solenoid
621 Downshift Switch
641 Forward High Solenoid
642 Reverse Solenoid
643 Forward Low Solenoid
644 Speed 1 Solenoid
645 Speed 2 Solenoid
646 Speed 3 Solenoid
650 Harness Code
668 Transmission Shift Lever
683 Parking Brake Alarm
687 Option Code
diagnosed the fault.
Component Identifiers (CID¹)CST Autoshift Control (MID² 081)
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
Failure Mode Identifiers (FMI)¹FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹ The FMI is a diagnostic code that indicates what type of failure has occurred.
Air C
Alarm
Alarm
Alarm
Alter
Batte
Brea
Brea
Brea
Brea
Brea
Brea
Ciga
Con
Con
Con
Con
Con
Con
Conv
Defr
Diod
Flas
Flas
Flas
Fuse
Gau
Gau
Gau
Gau
Gau
Grou
Grou
Grou
Grou
Grou
Hea
Heat
Horn
Keyp
Lam
Lam
Lam
Lam
Lam
Lam
Lam
Lam
Lam
Lam
L
Wire DescriptionWire
NumberWireColor Description
WireNumber
WireColor Description
Power Circuits Accessory Circuits (Continued)
101 RD Battery (+) 502 OR Wiper - Front (Hi)
102 RD Running Lamp Breaker 503 BR Wiper - Rear (Park)
105 RD Key Switch 504 YL Wiper - Rear (Low)
108 RD 24V to 12V Converter Memory Output 505 BU Wiper - Rear (Hi)
109 RD Alt Output (+) / Main Brkr / Alt Brkr / Start Rly 506 PU Washer - Front
112 PU Main Power Rly Output 507 WH Washer - Rear
114 RD Warning Horn (Forward) 508 PU Radio Speaker - Left
115 RD Running Lamp Breaker/Spare Circuit 509 WH Radio Speaker - Left (Common)
116 BR Rear Floods 511 BR Radio Speaker - Right
117 RD Main Power Relay 512 GN Radio Speaker - Right (Common)
118 GY Wipers 513 OR A/C Compressor/Refrigerant Pressure SW
120 YL 24V to 12V Converter 515 GY Blower Motor (Hi)
122 RD Backup Alarm / Misc Power 516 GN Blower Motor (Medium)
123 WH Gauges / Indicator Lights 517 BU Blower Motor (Low)
124 GN HVAC 521 YL A/C SW To Refrigerant SW
125 OR Axle Oil Cooler 522 WH A/C Clutch To Thermostat SW
126 PK CST Autoshift Control / Shifter 537 GN Turn Signal SW To Flasher
127 OR Floods 538 BR Hazard Indicator
128 PK Kickout / Ride Control 567 WH A/C SW Jumper
129 BU Cigar Lighter 571 OR Ride Control Relay Coil
130 RD Stop Lamps A514 YL CST Control To Park Brake Alarm Relay Coil
133 OR 4th Function Diverter A538 OR Rear Window Defroster (Resistive Element In
135 BU 24V to 12V Converter Switched Output A576 GN Breaker To Compressor (Air Seat)
136 GN Secondary Steering / Action Alarm C529 GY Lift Head End Pressure Sensor
138 GN Payload Control System (PCS) C530 BU Lift Position Sensor
140 BU Rear Window Defrost Lighting Circuits
144 GN Heated Seat / Beacon 603 PK Rotary Beacon
160 PU Air Intake Heater Relay 604 OR Stop Lamp
167 OR Transmission Control System (TCS) 605 YL Turn Lamp - Left
168 GN Quick Coupler 606 GY Turn Lamp - Right
175 RD Hood Relay Control 608 GN Flood Lamp - Rear Cab
188 WH PCS Keypad 610 OR Head Lamp (Basic)
189 WH Air Intake Heater (AIH) 611 PU Head Lamp (High)
Ground Circuits 614 PU Park/Tail/Panel Lamp
200 BK Main Chassis 615 YL Flood Lamp - Forward Cab
202 BK XMSN Ctrl 617 BR LH Tail/Clearance Lamps
250 BK Payload Mon - Customer Gnd 619 GN Head Lamp (Lo)
251 BK Payload Mon - System Gnd 630 GY Flood Lamp Rear (Attach)
276 BK XMSN Ctrl Ident Code 0 667 OR Front Floods - Aux
277 BK XMSN Ctrl Ident Code 1 Control Circuits
278 BK XMSN Ctrl Ident Code 2 702 OR XMSN Brake SW Jumper
279 BK XMSN Ctrl Ident Code 3 709 OR Sensor Power Supply
A219 BK TCS Ctrl Gnd 710 GN XMSN Speed Sensor
A221 BK XMSN Ctrl Options Code 0 720 PU XMSN Neutralizer Override Switch
A222 BK XMSN Ctrl Options Code 1 727 GN Secondary Steering Relay Coil
A223 BK TCS Ctrl Harness Code 0 751 GN XMSN Clutch No. 1 - FWD High
A224 BK TCS Ctrl Harness Code 1 752 YL XMSN Clutch No. 2 - REV
A225 BK TCS Ctrl Harness Code 2 754 BU XMSN Clutch No. 3 - FWD Low
A226 BK TCS Ctrl Harness Code 3 755 OR XMSN Clutch No. 4 - SPD 1
A232 BK XMSN Ctrl Options Code 2 761 GY Lift Positioner Switch
A250 BK Bat (-) 762 YL Bucket Positioner Switch
A279 BK TCS Ctrl Harness Code 4 779 WH Quick Coupler (Engage Sol)
A280 BK TCS Ctrl Harness Code 5 E701 PK Ride Control Switch (Auto)
A281 BK TCS Ctrl Harness Code 6 F748 WH Ride Control Switch (On)
A282 BK Switch/Sensor Ground F765 BR Park Brake Switch
Basic Machine Circuits F766 WH Kickout Override Sw (N/O)
301 BU Shutdown Solenoid (Start Coil) G728 YL Kickout Override Sw (N/C)
304 WH Starter Solenoid Start Terminal G742 GN Alarm/Disarm Relay to Diode
306 GN Starter Relay Coil (+) G750 BU XMSN Cont Forward Switch
307 OR Key Switch Start Position G755 GY XMSN Cont Reverse Switch
308 YL Main Power Relay Coil (+) G760 WH XMSN Cont (Second Gear)
310 PU Start Aid SW To Start Aid Sol G761 YL XMSN Cont (Third Gear)
311 WH Start Aid Sol To Start Aid Coolant Temp SW G762 BR XMSN Cont (Fourth Gear)
321 BR Backup Alarm G763 PU XMSN Cont Neutral Switch
322 GY Warning Horn (Forward) G768 GN XMSN Cont (First Gear)
326 RD Key Switch Off Position G787 GN XMSN Cont Remote Forward Switch
331 OR Backup Alarm Relay Coil G788 YL XMSN Cont Remote Reverse Switch
334 BU AIH Relay Coil (+) 818 BR Serial Data (Transmit)
373 GN AIH Switch to AIH Timer 819 GY Serial Data (Receive)
397 OR Hood Motor Lower E800 GN Seat Alarm To Diode Pack
IT38
Elec
938G:4YS1-186WS1-28RS1-U9HS1-8
Component LocationComponent Schematic
LocationMachineLocation Component Schematic
LocationMachineLocation
Air Conditioner E-11 2 Sender - Coolant Temp D-15 35
Alarm G-8 C Sender - Fuel Level E-15 36
Alarm - Backup D-15 3 Sender - Hydraulic Oil Temp C-14 37
Alarm - Secondary Steering G-8 A Sender - Torque Converter Oil Temp C-13 38
Alternator E-15 4 Sensor - Engine Speed C-14 39
Batteries - 12 Volt F-14 5 Sensor - PCS Lift Cyl Head End Oil Press B-2,E-1 21
Breaker - Air Seat F-10 C Sensor - PCS Lift Position C-2,E-1 22
Breaker - Alternator B-14 47 Sensor - TCS Articulation Angle Position A-4 23
Breaker - Auxiliary B-14 47 Sensor - TCS Left Front Wheel Speed B-2,E-1,G-1 24
Breaker - Hood B-14 47 Sensor - TCS Left Rear Axle Speed I-6 25
Breaker - Lamp F-10 C Sensor - TCS Right Front Wheel Speed A-2,D-1,G-1 26
Breaker - Main B-14 C Sensor - TCS Right Rear Axle Speed I-6 27
Cigar Lighter E-7 A Sensor - Transmission Speed C-13 39
Control - Autoshift Electronic (CST) A-7 7 Service Meter G-6 A
Control - Hood Relay A-14 8 Solenoid - 4th Function Pilot Diverter H-1 21
Control - Payload Electronic (PCS) E-4 12 Solenoid - A/C Clutch C-15 6
Control - Secondary Steering Electronic B-6 7 Solenoid - Axle Oil Cooler Clutch D-14 44
Control - Traction Electronic (TCS) A-12 9 Solenoid - Countershaft Transmission D-13 31
Control - Transmission Shifter (CST) H-6 B Solenoid - Quick Coupler B-2 33
Converter - 24 Volt to 12 Volt G-10 34 Solenoid - Ride Control C-2,F-1,I-1 21
Defroster - Rear F-12 17 Solenoid - Shutdown C-15 28
Diode Block Assembly H-8 A Solenoid - Start Aid E-13 29
Flasher F-6 A Solenoid - TCS Left Front Proportional I-5 30
Flasher - German Roading (COSA Opt) I-7 A Solenoid - TCS Left Rear Proportional I-5 30
Flasher (Japan Option) I-7 A Solenoid - TCS On/Off Pilot I-4 30
Fuses F-10 C Solenoid - TCS Right Front Proportional I-5 30
Gauge - Coolant Temp G-4 A Solenoid - TCS Right Rear Proportional I-5 30
Gauge - Fuel Level F-4 A Suppressor - Arc (A/C Clutch Coil) C-15 6
Gauge - Hydraulic Oil Temp G-5 A Suppressor - Arc (Alarm Disarm Relay) G-10 7
Gauge - Speedometer F-4 A Suppressor - Arc (Quick Coupler Sol) B-2 33
Gauge - Torque Converter Oil Temp F-5 A Suppressor - Arc (Sec Str Mtr Rly) A-6 19
Ground - Cab Boss B-12 7 Switch - (TCS) Test Enable E-8 A
Ground - Engine Block (from AIH) E-13 10 Switch - 4th Function Pilot Diverter E-8 D
Ground - Engine Block (from Alternator) D-15 4 Switch - A/C Compressor F-8 D
Ground - Engine End Frame F-14 32 Switch - A/C Refrigerant (Press) C-15 6
Ground - Frame Boss A-12 15 Switch - Air Inlet Heater F-7 A
Heater - Air Inlet E-13 10 Switch - Axle Oil Cooler Temp A-14 47
Heater - Cab E-11 18 Switch - Beacon F-7 A
Horn - Forward C-2,F-2,I-1 11 Switch - Blower F-9 D
Keypad - Payload Control System (PCS) D-4 12 Switch - Brake Oil Press C-3,F-3,I-3 43
Lamp - Action B-8 7 Switch - Bucket Positioner C-2,E-1,H-1 D
Lamp - Alternator C-7 A Switch - Bucket/Fork Select F-8 D
Lamp - Brake Oil Press H-7 A Switch - Defrost F-8 D
Lamp - Coolant Temp G-7 A Switch - Dimmer F-6 B
Lamp - Engine Oil Press H-7 A Switch - Disconnect F-14 32
Lamp - Flood Lamp D-7 61 Switch - Downshift B-8 D
Lamp - Hazard F-5 A Switch - Engine Oil Press C-14 40
Lamp - High Beam F-5 A Switch - Fork Positioner H-1 D
Lamp - Hydraulic Oil Temp H-7 A Switch - Forward Horn F-6 B
Lamp - Left Turn F-5 A Switch - Front Intermittent Wiper D-7 A
L P k B k D 7 A S it h H d A t t A 14 8
3
T38G Integrated Toolcarrier
Electrical System
38G:YS1-1877WS1-2578RS1-UPHS1-800
IT38G:7BS1-8991CW1-390
Pin
SingleConnec
A B
D
C
1
23
4
5
6
7
8
9
10
11
12 13
14
15
1617 18
19
20 21
22
23
2425
2627
28
29
30
31
32 33
34
35
36 37
38
39
40
41
42
43
44
45
46
47
48
49
50 51
52
53
54 55
56
57
58
59
60
61
61
©20All R
Connector Location
Connector NumberSchematicLocation
MachineLocation
CONN 1 D-15 39
CONN 2 D-15 3
CONN 3 Aux Start Receptacle F-14 58
CONN 4 C-14 6
CONN 5 A-13 40
CONN 6 C-13 48
CONN 7 E-12, I-9 18
CONN 8 D-12, I-9 52
CONN 9 Aux 12V Power D-12 53
CONN 10 C-12 7
CONN 11 C-12 7
CONN 12 B-12 7
CONN 13 TCS Calibrate Plug B-11 7
CONN 14 A/C and Heater E-11 18
CONN 15 F-11 2
CONN 16 F-11 2
CONN 17 H-10 50
CONN 18 Aux 12V Power Socket G-10 51
CONN 19 G-10 34
CONN 20 G-10 C
CONN 21 B-10 7
CONN 22 TCS Code Plug A-12, B-10 7
CONN 23 Options Plug A-8, I-8 7
CONN 24 Machine Harness Code A-8, I-8 7
CONN 25 Service Tool (ECAP/ET) A-8 7
CONN 26 I-6 59
A AA
1
2
325-PK-14
200-BK-14
105-9344
Pin Socket Fuse
ComponentPart Number
Pin or SocketNumber
Receptacle
Plug
Wire Gauge
Wire, Cable, or HarnessAssembly IdentificationWire Color
Single WireConnector
Circuit NumberIdentification
GroundConnection
It has a coil that makes an electromagnet when current flows through it. Theelectromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has acoil that makes an electromagnet when current flows through it. The electromagnetcan open or close a valve or move a piece of metal that can do work.
Harness And Wire Symbols
1 12 2
Typical representation of a Sure-Sealconnector. The plug and receptaclecontain both pins and sockets.
Typical representation of a Deutschconnector. The plug contains allsockets and the receptacle containsall pins.
©2001 CaterpillarAll Rights Reserved
Printed in U.S.A.
Related Electrical Service ManualsForm Number
Alternator:Atch:
9W-3043107-7977
SENR3685SENR4757
Electric Starting Motor:Consist:Consist:
106-8558106-8557106-8559
SENR3859SENR3581
Payload Control System SENR6614
Traction Control System SENR6719
Transmission Electronic ControlSystem SENR1218
Title
Lam
Lam
Lam
Lam
Lam
Lam
Lam
Lam
Mod
Moto
Moto
Moto
Moto
Moto
Moto
Moto
Moto
Rela
Rela
Rela
Rela
Rela
Rela
Rela
Rela
Rela
Rela
Resi
Mac
A =
B =
C =
D =
331 OR Backup Alarm Relay Coil G788 YL XMSN Cont Remote Reverse Switch
334 BU AIH Relay Coil (+) 818 BR Serial Data (Transmit)
373 GN AIH Switch to AIH Timer 819 GY Serial Data (Receive)
397 OR Hood Motor Lower E800 GN Seat Alarm To Diode Pack
398 BU Hood Motor Raise F853 BR Travel Speed
A300 GN Hood Control Lower G878 GY Traction Control System (TCS) Calibrate
A301 WH Hood Control Raise 900 PU XMSN Clutch No. 5 - SPD 2
Monitoring Circuits 901 WH XMSN Clutch No. 6 - SPD 3
403 GN Alternator (R) Term. 944 OR Data Link + (CAT)
404 YL Hyd Oil Temp Switch 945 BR Data Link - (CAT)
405 GY Engine Oil Pressure Switch 963 GN Bucket/Fork Position Detent Coil
406 PU Engine Coolant Temp Switch 964 BU Fork Position Select
407 PK T/C Oil Temp Switch 973 BR CST Autoshift- Auto/Manual Switch
417 GY Primary Steering Pressure Switch (N/O) 975 WH CST Autoshift- Sol Return
441 OR Engine Coolant Temp Sender 976 OR Ride Cont Sol
442 GY Hyd OIl Temp Sender 978 GN CST Autoshift- Slow Mode SW 1
443 YL T/C Oil Temp Sender 987 WH Diverter Sol
447 PK Fuel Level Sender C920 GY Fault Lamp - Control
449 BU Speedometer Sender E923 PK Front Left Wheel Proportional Solenoid
450 YL Engine Speed Sensor E924 YL Front Right Wheel Proportional Solenoid
453 PK Secondary Steering Pressure Switch (N/O) E925 OR Rear Left Wheel Proportional Solenoid
483 BR Brake Oil Pressure Switch (N/C) E926 BU Rear Right Wheel Proportional Solenoid
484 YL Primary Steering Pressure Switch (N/C) E927 GN Test Mode SW (N/C)
C444 YL Alternator D+ Term E928 WH Test Mode SW (N/O)
C445 BU Alarm To Diode Pack E929 GY Articulation Angle Sensor
C470 BR Relay Contact To Alarm E930 BU Front Axle Pilot Solenoid
C471 GN Relay Contact To Indicator Lamp E932 PK Front Left Wheel Speed Sensor
E416 PU PCS Lift Cyl Press Sensor E933 YL Front Right Wheel Speed Sensor
E417 OR Park Brake Switch (N/C) E934 OR Rear Left Wheel Speed Sensor
E419 BU Relay Contact to Seat Alarm E935 GN Rear Right Wheel Speed Sensor
G454 PK Axle Oil Cooler Sw to Clutch Solenoid E936 WH TCS Solenoid Return
G476 WH Traction Control Action Indicator E955 OR Keypad Data
G486 GN Not Used P914 GN Used For 924G and 928G Only
Accessory Circuits P915 PK Used For 924G and 928G Only
500 BR Wiper - Front (Park) P916 OR CST Shifter Neutral Sw Signal
501 GN Wiper - Front (Low) P976 BR Quick Coupler (Disengage Sol)
Lamp - High Beam F-5 A Switch - Fork Positioner H-1 D
Lamp - Hydraulic Oil Temp H-7 A Switch - Forward Horn F-6 B
Lamp - Left Turn F-5 A Switch - Front Intermittent Wiper D-7 A
Lamp - Park Brake D-7 A Switch - Hood Actuator A-14 8
Lamp - Primary Steering Oil Press D-7 A Switch - Hydraulic Lock Detent Override F-8 A
Lamp - Right Turn F-5 A Switch - Key Start F-6 B
Lamp - Secondary Steering Oil Press D-7 A Switch - Kickout E-8 D
Lamp - Transmission Oil Temp G-7 A Switch - Lamp H-7 A
Module - (TCS) Display D-5 13 Switch - Lamp Test G-7 A
Motor - Front Washer C-3,F-2,I-2 15 Switch - Lift Positioner C-2,E-1,H-1 33
Motor - Front Wiper E-4 16 Switch - Parking Brake G-10 45
Motor - Heater/Air Conditioner Blower E-11 18 Switch - Primary Steering Oil Press A-6 42
Motor - Hood Actuator A-14 1 Switch - Quick Coupler F-8 D
Motor - Rear Washer C-3,F-3,I-3 15 Switch - Rear Wiper C-7 A
Motor - Rear Wiper F-12 17 Switch - Ride Control E-8 D
Motor - Secondary Steering Pump A-6 19 Switch - Secondary Steering Manual D-7 A
Motor - Starter E-14 14 Switch - Secondary Steering Oil Press A-6 42
Relay - Air Inlet Heater E-13 20 Switch - Service Brake C-4 41
Relay - Alarm Disarm D-11 C Switch - Start Aid D-8 A
Relay - Backup Alarm D-10 C Switch - Start Aid Coolant (Temp) D-15 44
Relay - Main Power F-10 C Switch - Thermostat E-11 18
Relay - Park Brake Alarm D-10 C Switch - Transmission Auto/Manual D-8 D
Relay - Rear Flood B-13 C Switch - Transmission Neut Override F-7 A
Relay - Ride Control D-10 C Switch - Transmission Neutralizer C-4 46
Relay - Seat Alarm D-10 C Switch - Turn Signal F-6 A
Relay - Secondary Steering Motor A-6 C Terminal Block E-14 7
Relay - Start B-14 C Timer - Air Inlet Heater G-8 A
Resistor - Heater/Air Conditioner E-11 D Valve - Pilot Control B-9 D
Machine locations are repeated for components located close together.
A = Located on or near dash panel.
B = Located on or near steering column.
C = Located on or near relay / fuse panel.
D = Located on or near right console.
3
5
Machine Harness Connector And Component Locations
AB
D
C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
2425 2627
28
29
30
31
32
33
34
35
36
37
38
3940
41
4243
4445
46
47
48
4950
51
52 53
54
55
56
57
58
59
E99248
60
61
CONN 23 Options Plug A-8, I-8 7
CONN 24 Machine Harness Code A-8, I-8 7
CONN 25 Service Tool (ECAP/ET) A-8 7
CONN 26 I-6 59
CONN 27 G-6 A
CONN 28 G-6 A
CONN 29 E-6 A
CONN 30 E-6 A
CONN 31 E-6 A
CONN 32 D-6 A
CONN 33 A-6 7
CONN 34 A-5, B-2 7
CONN 35 A-5, E-3, H-3 7
CONN 36 B-5, E-3, H-3 7
CONN 37 G-5 A
CONN 38 G-4 A
CONN 39 PCS Data Connection D-4 A
CONN 40 D-4 12
CONN 41 D-4 12
CONN 42 C-4 41
CONN 43 A-3, E-2 57
CONN 44 D-2, G-2, I-2 55
CONN 45 D-2, G-2, I-2 55
CONN 46 C-2, F-2, I-2 55
CONN 47 B-2 60
CONN 48 H-2 55
CONN 49 E-2, G-2 56The connectors shown in this chart are for harness to harness connectors.Connectors that join a harness to a component are generally located at or nearthe component. See the Component Location Chart.