semperit gummiwerk deggendorf...2005/12/13 · in a word: growth. above-average growth and a...
TRANSCRIPT
Global Player. Global Partner.Semperit Gummiwerk Deggendorf
Table of Contents
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Milestones Semperit ......................................................................................................... 3
On course for success with Semperit ..........................................................................4 – 5
The world of Semperit at a glance ..............................................................................6 – 7
Using know-how for mutual benefit ............................................................................8 – 9
EPDM gaskets – making a significant contribution to the long life of your window ...... 10
EPDM: added value in window construction ................................................................ 11
Added value in detail ..........................................................................................12 – 13
Our resources. Your success .....................................................................................14 – 15
New technologies. Your advantage .........................................................................16 – 17
At the highest level ......................................................................................................... 18
Our supply chain. Your security .................................................................................19
Supporting your processes.......................................................................................20 – 21
We take responsibility ..............................................................................................22 – 23
Semperit AG Holding Milestones from 1824
Milestones Semperit
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Start of latex glove production
1920
Founding of the first glove factory in Thailand
Acquisition of the French conveyor belt company SFBT
1989Foundation1824
Acquisition of Europe‘s largest hose factory in the Czech Republic
1998
Acquisition of a conveyor belt factory in Poland
2000
Market entry in Brazil
2008
Start of production in China and hydraulic hose production in Thailand
1996Purchase of an Italian hose factory
Market entry in India
2001Construction of the first European factory for rubber products in Wimpassing
1852
Start of production in Deggendorf of high-quality EPDM gaskets for windows, doors, gates and facades
1945
Opening of a handrail plant in New Jersey, USA
1999
Acquisition of Latexx Partners, Malaysia
2012
Semperit AG Holding Milestones from 1824
On course for success with Semperit
Partner and problem solver in global competition
The global marketplace is placing ever greater demands on the quality and processing of gaskets for windows and doors and, as a result, manufacturing companies find themselves faced with increasingly complex challenges. As your high-performance partner, Semperit supports you in your day-to-day business operations by providing you with tailor-made gaskets.
Throughout our 60 years on the market we have lived by the traditional values of diligence, reliability and loyalty. Our highly qualified, experienced and motivated employees develop bespoke solutions across all areas to meet all of your needs. We turn our own R&D expertise and extensive knowledge of materials, products and processes into high-quality sealing products that are perfectly matched to your production processes. Our integrated position in an international corporate group gives us the reach, flexibility and strength to help you on-site, whenever and wherever you need us.
We develop tailor-made solutions for a wide range of applications suited to your individual requirements. The following pages provide you with an overview of the possible product properties along with our product range, which we look forward to implementing for you precisely in accordance with your specifications.
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The world of Semperit at a glance
Semperit AG Holding has been a worldwide leading supplier of natural rubber and plastic products for almost 190 years. We have achieved and maintained this position by focusing on high quality and reliability. Our partners appreciate these strengths, which have made Semperit a global player today.
Semperit products and services capitalise on global trends such as the greater demands placed on health and hygiene, and increasing industrialisation in emerging markets. This strategy supports our continuous and sustainable growth. Over 10,000 people are employed in our Medical and Industrial sectors worldwide. With 22 production plants, numerous subsidiaries and sales offi ces, the Semperit Group is present in Europe, Asia and America with a diverse product portfolio equipped for the constant changes in these markets.
Nearly two centuries of experience,global presence and a leading rolein the rubber and plastics industry make Semperit a partner you can rely on.
Deggendorf, GermanySpecialist for profi les for window and facade construction
America 8 locations
Asia 10 locations
Europe 14 locations
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Our strategyin a word: growth. Above-average growth and a leading global market position for our products are our goals. The strategic guidelines are: strengthen core competences, promote internationality and expand cost leadership to become, and remain, the market leader.
In both the Medical and Industrial sectors, the signs point toward growth. This is to be achieved through the expansion of production capacity at existing locations and strategic acquisitions of other companies.
A true global player. Semperit is already an international company. Further globalisation of the group will be driven by the continued expansion of existing sales channels and by consistently opening new markets.
A top position in all business segments. This has been achieved through outstanding know-how in development, production and sales. We succeed through quality, service and reliability, and aim to achieve cost leadership through productivity gains and consistent cost management in all areas. This is the basis for the high level of acceptance of the Semperit brand by our customers.
We think aheadand act sustainably. Sustainable corporate management has been a top priority at Semperit since it was founded nearly two centuries ago, allowing us to achieve economic, ecological and social balance for our long-term success.
Innovation paired with tradition. The ongoing development of products and the continuing optimisation of production are of central importance for Semperit. Our research and development centre in Wimpassing, Austria, acts as a think-tank for processes in all product areas, encouraging the constant exchange of experiences and ideas, which are fed back directly to our production areas as well as to the market. Through the innovations of today, Semperit is laying the foundations for tomorrow’s success.
Customer focus. Uncompromising quality, fair pricing, close-to-market products, and a global presence are expressions of the strong customer orientation at Semperit. Our high level of reliability also sets us apart. Our customers around the world know they can rely on us for top quality and excellent service.
Sustainably responsible. Sustainable actions and environmental management are key aspects of the Semperit tradition and are deeply rooted in our strategy. We place great importance on fair working conditions, employee benefi ts and promotion of the local economy. However, corporate responsibility goes far beyond direct business activities, and Semperit supports a range of social projects in the locations where we are based, as well as a number of a global aid agencies.
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We have been developing and producing high-quality gaskets for windows, doors, gates and facades at the Deggendorf site in Germany since 1945. As an expert manufacturer of gaskets, we produce over 2 million metres of quality gaskets every day in more than 10,000 tailor-made, individually developed geometries. As our products can withstand the most severe of climatic conditions, they are in high demand around the world. As a result, we export most of our output.
We use EPDM for our products because we are completely convinced of its superior qualities. As a trusted development partner and problem solver we fully support you with outstanding expertise and experience. We deploy cutting-edge technologies to develop specific solutions for every type of application. Our technical and sales teams make sure that you can systematically plan and implement your corporate success.
Semperit develops bespoke material compounds for every area of application. We design and produce quality gaskets in custom geometries. And we ensure highly efficient lean manufacturing processes that give you the competitive edge.
Using know-how for mutual benefit
Material, product, process. Tailor-made for your success.
Tested and certified DIN 7863,
DIN EN 12 365, RAL GZ 716
More than 10,000 geometries Individually developed
for our customers
Comprehensive solutions Using high quality
EPDM material
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Using know-how for mutual benefit
“The combination of traditional, regional company and international corporate group makes Semperit the ideal problem solver for its customers. We have over 60 years‘ experience in the development of innovative ideas - and the resources to turn those ideas around quickly and reliably. Our customers need services that are tailored to their business processes. Semperit is the innovative partner that makes this happen – across the entire value chain.”
Dieter Kaiser, General Manager Franz-Xaver Fischl, General Manager
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✓ Outstanding long-term seal, particularly in the critical corner area.
✓ Excellent acoustic and thermal insulation.
✓ High elasticity and long-term elastic recovery.
EPDM gaskets – making a signifi cant contribution to the long life of your window
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As a specialist in high-quality gaskets for the construction industry, Semperit is totally convinced of the properties of EPDM rubber. For more than 60 years our tried-and-tested gasket material has offered unique benefi ts in terms of material, chemical and physical properties, manufacturing-related aspects and a range of advantages across the entire value chain.
With elastic recoverability of up to 95 %, EPDM is ideal for use in gaskets and is far superior to any other material available. EPDM avoids many of the typical problems such as hardening of the corners, poor compression set and the resulting risk of leakage and glass breakage. The advantages of EPDM over TP were scientifi cally confi rmed in the “Rosenheim Window Study” conducted by the ISP Institute in Rosenheim, Germany.
Numerous patented developments testify to the skill that Semperit has gained with EPDM. Our experience allows us to precisely adjust the properties of the material to meet any and all requirements. Whether cellular or non-cellular, fi re resistant compounds or special anti-friction coatings, we create geometries for every application. At the same time, through long-running cooperation with major machine manufacturers, we are setting new standards for processing. With innovative developments such as thermally insulating gaskets, we also meet the stringent requirements of the latest energy saving regulations.
EPDM added value in window construction
Durable, high quality, sustainable.Quality that sets standards.
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WIN
DOWS
FACADES
SLIDIN
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DOORS A
ND GAT
ES
Added value in detail
In a range of relevant areas, Semperit gaskets are among the best on the market. They fulfi l the high standards for long-term elasticity, durability, ozone resistance, resistance to aging and functionality. In addition to excellent water-tightness and wind resistance, they offer optimum long-term thermal insulation.
Our custom-designed profi le cross-sections for windows, doors, gates and facades provide lasting protection between components. Their excellent durability and outstanding mechanical properties make a signifi cant contribution to reducing lifecycle costs.
Windows, doors, gates, facades.A good choice for any application.
SLIDIN
G
NTS
GELEMENTS
W
OWSWSW
WIN
DOWOWO
PVC, Aluminium, Timber
EPDM
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WIN
DOWS
FACADES
SLIDIN
G ELEMENTS
DOORS A
ND GAT
ES
“As development partner, our strength lies in creating synergies with our customers and fulfi lling each new requirement collaboratively to
deliver measurable added value.”Gerhard Schwaiberger, Application Engineering Manager
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EPDM
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Our resources. Your success
Research, develop, design. Individual and efficient.
High standards of quality and changing product specifications define the market for gaskets. As development partner, Semperit has gained a key position by translating its expertise, experience and holistic thinking into added value for its customers across the entire value chain.
From raw material to finished product, from material development to the design of geometries and product innovations as well as the development of process-supporting technologies, Semperit performs the entire development work in-house and in cooperation with leading technology partners. We have state-of-the-art equipment and processes at our disposal at both our own Technology Centre and in the R&D centre and affiliated mixing plants of the Semperit AG Holding. With such ideal equipment and resources at our disposal, we achieve the speed, flexibility and efficiency required to provide you with the best support possible. Material development We conduct extensive material research, starting with the raw material. Our technicians in the central laboratory of Semperit AG Holding quickly fulfil all of your requirements. We develop specialized cellular and non-cellular compounds with insulating, stable and fire retardant properties, and optimize surfaces to meet system requirements. Geometry design On the basis of your individual specifications, we develop geometries for specific applications. We use modern methods such as CAD, rapid prototyping and the simulation of material deformation using the finite element method (FEM), thus shortening development cycles and achieving the key requirements and processability that our customers demand.
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New technologies.Your advantage
Weather resistance and durability.All on one test bench.
The Semperit Technology Centre specializes in testing the feasibility of innovative ideas, supporting their development through extensive trials, inspection and measurement and verifying the quality and standards compliance of our developments and end products. At our Deggendorf plant we research new technologies that ensure added value for our gaskets. Using prototypes and pre-series production we conduct extensive tests under real-world conditions. In turn, the results of our measurements then fl ow into the development of components and process chain optimization. By jointly developing new processing methods with machine manufacturers we eliminate existing bottlenecks in the production process chain, saving you time and expense.
Test Bench
TestWater tightness
resis
tance-
Wea
ther
Clam
ping force- Durab
ility-
Wind force-
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Test Air permeability
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At the highest level
Quality management, certification, standards. Maintaining high standards.
Our quality managementSemperit’s high-quality gasket profiles combine long-term cost-efficiency with the key requirements demanded by our customers. Our quality management system is certified to DIN EN ISO 9001:2008.
We maintain the world-class quality of our products and processes through ongoing verification processes, which in turn are integrated into our continual improvement process. A distributed control system ensures continuous monitoring and analysis of all manufacturing processes. By carrying out preventive maintenance, we ensure that our equipment and systems operate correctly and precisely. In addition, a number of standardized monitoring systems throughout the entire production process, such as fully automated dimensional inspection, ensure compliance with our quality standards. All our gaskets meet the stringent requirements of the relevant standards.
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Our three compound mixing plants ensure security of supply
Semperit produces the raw materials for gaskets used in building construction at its three compound mixing plants in Austria, the Czech Republic and Poland. This allows us to ensure continuity of supply and provide you with products that are sustainable and of consistently high quality.
Semperit Gummiwerk Deggendorf GmbH DE
Wimpassing, AT
Odry, CZ
Bełchatów, PL
Austria
Czech Republic
Poland Germany
Our supply chain. Your security
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Supporting your processes
Packaging, shipping, logistics. Non-stop service.
As Semperit gasket profi les are exclusively developed to our customers’ specifi cations, services spanning the entire business relationship are integral elements of our portfolio. We support you with extensive know-how, from initial consultation, through to product development, process and production support, as well as shipment in packaging optimised for your production line needs.
We adapt our services to your processes among others by recommending the right packaging for your requirements and supporting you in logistical matters. As your partner, we place packaging, delivery and logistics completely at your service.
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We take responsibility
Added value, sustainability, Conserving resources.
Semperit practices the principles of sustainable development. At the development and production level, our long-term corporate growth targets are oriented towards matters of economical, environmental and social interest. The importance of sustainability is growing, in particular in the construction sector. The greater global requirements for environmental protection and conservation of resources coupled with more stringent legislation mean that all companies across the value chain are required to play an active part. As a leading innovator, the Semperit Research and Development Centre in Wimpassing plays a major role. EPDM gaskets conserve resources over their entire service life.
Semperit is meeting these expectations through improving process efficiency, reducing transportation distances and using raw materials responsibly.
Our gaskets advance the concept of sustainability by providing manufacturers and building developers with additional opportunities to manage more sustainably. Through their durability and their outstanding insulation properties, they help reduce material wastage. They also offer significant energy savings, thus improving the carbon balance.
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It’s the small things that matter EPDM gaskets help conserve precious
energy resources and protect the environment. Today’s innovations for the inventers of tomorrow.
The statements and information contained in this document correspond to the current state of the art in technology. They are the result of many years of experience, tests and trials. Since operating conditions affect the service life of a product, the information contained in this document may only be considered as a guide (and not as a commitment or warranty). In all cases, the customer is responsible for checking the conditions of operation to determine whether the quality criteria specified for our products and developments are suited to the intended purpose. Improper use, excessive stress or impermissible exposure to liquids and gases may impair the functionality of the products. Our experts look forward to answering any queries you may have.
© Semperit Gummiwerke Deggendorf GmbH, 12/2013
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A +49 9912702 – 0 M +49 9912702 – 100 Ä [email protected] I www.semperit-deg.de
Land-Au 30 · 94469 Deggendorf · Germany
SEMPERIT Gummiwerk Deggendorf GmbH