seminar 29: fan energy savings and system efficiency ... energy index defined.pdf · a or c total 4...
TRANSCRIPT
![Page 1: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/1.jpg)
Fan Energy Index Defined
Tim Mathson
Greenheck
715-355-2384
Seminar 29: Fan Energy Savings and System
Efficiency Increase by Using the Fan Energy Index
![Page 2: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/2.jpg)
1. Identify shortcomings of existing measures of fan efficiency.
2. Understand how the Fan Energy Index is derived for each fan type and each configuration.
3. Describe the role of fan selection in determining energy consumed by a fan during its lifetime.
4. Describe how the relative electrical power consumption difference of different fans for a given duty point becomes obvious through the FEI metric.
5. Define the fan selection process with FEI and fan labelling when the design flow and pressure is known at the point of sale.
6. Explain how fan distributors and OEM fan suppliers support power-saving fan selection through the FEI metric when the design point is unknown.
Learning Objectives
![Page 3: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/3.jpg)
Fan Energy Index Defined
• New AMCA Standard 208
• Shortcomings of other fan efficiency metrics
• Definition of FEI
• Impact of FEI in Energy Savings
![Page 4: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/4.jpg)
AMCA Standard 208-2018
ANSI/AMCA
Standard 208-18
Calculation of the
Fan Energy Index
![Page 5: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/5.jpg)
AMCA 208 Purpose
This standard defines the calculation method for the fan energy index, which is an energy efficiency metric for fans inclusive of motors and drives. This metric provides a standardized and consistent basis to compare fan energy performance across fan types and sizes at a given fan duty point.
It can be used by fan specifiers to understand and communicate the fan efficiency design intent. It can also be used by legislative or regulatory bodies to define the energy efficiency requirements of fans.
![Page 6: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/6.jpg)
AMCA 208 Purpose
This standard defines the calculation method for the fan energy index, which is an energy efficiency metric for fans inclusive of motors and drives. This metric provides a standardized and consistent basis to compare fan energy performance across fan types and sizes at a given fan duty point.
It can be used by fan specifiers to understand and communicate the fan efficiency design intent. It can also be used by legislative or regulatory bodies to define the energy efficiency requirements of fans.
![Page 7: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/7.jpg)
AMCA 208 Purpose
This standard defines the calculation method for the fan energy index, which is an energy efficiency metric for fans inclusive of motors and drives. This metric provides a standardized and consistent basis to compare fan energy performance across fan types and sizes at a given fan duty point.
It can be used by fan specifiers to understand and communicate the fan efficiency design intent. It can also be used by legislative or regulatory bodies to define the energy efficiency requirements of fans.
![Page 8: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/8.jpg)
AMCA 208 Purpose
This standard defines the calculation method for the fan energy index, which is an energy efficiency metric for fans inclusive of motors and drives. This metric provides a standardized and consistent basis to compare fan energy performance across fan types and sizes at a given fan duty point.
It can be used by fan specifiers to understand and communicate the fan efficiency design intent. It can also be used by legislative or regulatory bodies to define the energy efficiency requirements of fans.
![Page 9: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/9.jpg)
Need for a New Metric –Regulation and unintended consequences
Existing Metrics:
• FEG – ASHRAE 90.1, 189.1, IGCC, IECC
• FMEG – ISO 12759, EU327 in Europe
Peak
Efficiency
Metrics
![Page 10: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/10.jpg)
Unintended ConsequencesFan efficiency is not constant!
0
20
40
60
80
100
0 2 4 6 8 10 12
Airflow (cfm x 1000)
Sta
tic
Pre
ssu
re (
in.w
g.)
Pressure vs. Airflow
Static Efficiency vs. Airflow
0
0.5
1.0
1.5
2.0
2.5
3.0
Eff
icie
ncy
(%
)
Peak 75%
![Page 11: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/11.jpg)
30” Square Inline Fan2012 Sales - Fan selections
295 Fans with Motors ≥ 1 hp
![Page 12: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/12.jpg)
All Fan Products2012 Sales - fan selections
45,000 fans
220,000 bhp
Ra
ng
e
![Page 13: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/13.jpg)
AMCA DatabaseFan efficiency varies widely with selection!
0
500
1000
1500
2000
2500
3000
1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70 73 76 79 82 85
Centrifugal Power Roof Vents,
Total Efficiency @ selection point
Based on AMCA database of 1.3 million fan selections, 45% of USA market
Total Efficiency as Selected (Design Conditions)
Tota
l C
on
ne
cte
d L
oa
d (
bh
p)
![Page 14: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/14.jpg)
Unintended consequences
• What if, in the process of increasing the peak efficiency of a fan, we increase the cost of the product? In a price sensitive market, this increased cost could result in more smaller fan selections with efficiency further from peak.
• A peak efficiency metric would eliminate certain fans from the market, even though they may consume less power as applied than another fan that remained on the market.
![Page 15: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/15.jpg)
Clean Sheet Metric
• FEG & FMEG – Based on peak fan efficiency
“How good is the fan?”
• FEI – Based on fan input power as applied
“How good is the fan for its application?”
Fan selection process is key to energy savings!
The market will demand more efficient fans!
![Page 16: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/16.jpg)
FEI
FEI is not just evaluated at the peak efficiency, but is evaluated at every point on a fan curve. In this way, a regulatory body or specifying engineer can establish a minimum requirement at a much more important duty point – the design airflow and pressure.
0
20
40
60
80
100
0 2 4 6 8 10 12
Airflow (cfm x 1000)
Sta
tic
Pre
ssu
re (
in.w
g.)
Pressure vs. Airflow
Static Efficiency vs. Airflow
0
0.5
1.0
1.5
2.0
2.5
3.0
Eff
icie
ncy
(%
)
Peak 75%
Design 55%
![Page 17: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/17.jpg)
Index related to a reference fan
Concept:
FEI �FanOverallEfficiency�W2A�
ReferenceFanOverallEfficiency
This is true in all cases except at free air (efficiency=0)
FEI Definition:
FEI �FEP���
FEP����ReferenceFanElectricalInputPower
ActualFanElectricalInputPower
![Page 18: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/18.jpg)
Index related to a reference fan
FEI �FEP���
FEP����ReferenceFanElectricalInputPower
ActualFanElectricalInputPower
Reference Fan:
FEP��� � H$,���
1
��(),���
1
η*��,���
1
��+,���
Assumptions:
Constant
Speed
4 Pole PE
Motor
Belt
Driven
Ref Fan
Efficiency
![Page 19: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/19.jpg)
Reference Fan Efficiency
![Page 20: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/20.jpg)
Actual Fan Electrical Input Power, FEPact
FEI �FEP���
FEP����ReferenceFanElectricalInputPower
ActualFanElectricalInputPower
Wire-to-Air fan test (AMCA 210):FEP��� � measuredwiretoair
Shaft-to-Air fan test (combined with AMCA 207):
FEP��� � H$,���
1
��(),���
1
η*��,���
1
��+,���
Improve
Fan
Efficiency
Use Direct
Drive
Use Better
Motor
Use Better
Controller
![Page 21: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/21.jpg)
Test Requirements and Pressure Basis
Table A.2 - Fan Types, Test Configurations, and FEI Pressure Basis
The following fan categories are used to define consistent test standards, test procedures, and the pressure used for FEI calculation. These categories do not imply that all fans within a category must be regulated by code bodies or that they must be assigned the same minimum FEI requirements.
Fan Category Housing Type Impeller Type Test Standard
Test Config/Installation
Type
FEI Pressure
BasisNotes
Centrifugal Housed
SW or DW Scroll(not inline)
AF, BC, BI, MF, FC, Radial, Radial Tipped
AMCA 210,ISO 5801
B or D Total1
A or C Static
CentrifugalInline
Square, Rect, Cylindrical
AF, BC, BI,MF, FC
AMCA 210,ISO 5801
B or D Total1
A or C Static
Centrifugal Unhoused None AF, BC, BI,
MFAMCA 210,ISO 5801 A Static 2
Centrifugal PRV Exhaust
Spun Alum, Upblast, Hooded,
Wall Housing
AF, BC, BI, MF, FC
AMCA 210,ISO 5801 A or C Static 3
Centrifugal PRV Supply
Hooded or otherwise enclosed
AF, BC, BI, MF, FC
AMCA 210,ISO 5801 B or D Total 3
![Page 22: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/22.jpg)
Test Requirements and Pressure Basis
Fan Category Housing Type Impeller Type Test Standard
Test Config/Installation
Type
FEI Pressure
BasisNotes
Axial InlineCylindrical
(Tube Axial or Vane Axial)
Propeller AMCA 210,ISO 5801
B or D Total1
A or C Static
Axial Panel Panel, Ring Propeller AMCA 210,ISO 5801 A Static
Axial PRV
Sup & Ex, Spun Alum, Upblast, Hooded, Wall
Housing
Propeller AMCA 210,ISO 5801 A or C Static
Laboratory Exhaust
High Velocity Discharge Any AMCA 210,
ISO 5801 A or C Total 4
Induced Flow Any AMCA 260 A or C Total 4,5
Jet Fan Unidirectional, Reversible
Propeller orAF, BC, BI
AMCA 250,ISO 13350 E Total 4,6
Circulating Cylindrical, Panel, Unhoused Propeller AMCA 230 E Total 4,7
Table A.2 - continued
![Page 23: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/23.jpg)
Embedded fans and appurtenances
Figure 1
![Page 24: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/24.jpg)
Annex CFan Arrays (informative)
C.1 General
Any number of fans can be used in a fan array configuration where the total required airflow is divided among each of the fans. In order to ensure a consistent calculation of FEI regardless of the number of fans used, a fan array is treated as a single fan moving the total required airflow through the array.
Fan Array Definition (paraphrased):
Multiple fans in parallel having common inlet and outlet plenums within an air handler.
Annex C includes a clear example of fan array calculations.
![Page 25: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/25.jpg)
Impact
Minimum FEI of 1.0 is a reasonable starting point
![Page 26: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/26.jpg)
Impact -2012 Sales – fan selections
45,000 total fans
220,000 total bhp
![Page 27: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/27.jpg)
Impact – FEI = 1.02012 Sales – fan selections
45,000 total fans
220,000 total bhp
33% non-compliant
![Page 28: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/28.jpg)
Impact -2012 fan selections
45,000 fans
220,000 bhp
13,800 bhp saved (6%)
98% used same model
![Page 29: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/29.jpg)
Impact -2012 fan selections
45,000 total fans
220,000 total bhp
13,800 bhp saved (6%)
98% used same model
![Page 30: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/30.jpg)
Conclusions
• Existing fan efficiency metrics are not suitable for ensuring energy savings.
• Fan selection is ultimately more important than peak efficiency in determining fan power consumed.
• FEI will encourage more efficient fan designs, use of more efficient motors, and direct drives.
![Page 31: Seminar 29: Fan Energy Savings and System Efficiency ... Energy Index Defined.pdf · A or C Total 4 Induced Flow Any AMCA 260 A or C Total 4,5 Jet Fan Unidirectional, Reversible Propeller](https://reader034.vdocuments.mx/reader034/viewer/2022042303/5ece68055cf50f40cb4e02b2/html5/thumbnails/31.jpg)
Bibliography
ASHRAE. 2016
Standard 51 - Laboratory Methods of Testing Fans for Aerodynamic Performance Rating
AMCA International. 2017
Standard 207 - Fan System Efficiency and Fan System Input Power
AMCA International. 2018
Standard 208 - Calculation of the Fan Energy Index