select connect 3d-mid summit 09 22 10
DESCRIPTION
Learn about my latest business development technology, Laser Direct Structuring. This business is flying!TRANSCRIPT
![Page 1: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/1.jpg)
Designing Your Next Generation ProductUsing 3D-Molded Interconnect Devices to Reduce
Complexity, Size, Weight and Costs
SelectConnect Technologieswww.selectconnecttech.com
Presented by Jim Liddle
![Page 2: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/2.jpg)
LDS 3-D MID
Laser Direct Structured 3-D Molded Interconnect
![Page 3: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/3.jpg)
3D-Interconnects by DS / LDS
Double-Shot Single-Shot LDS
![Page 4: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/4.jpg)
LDS 3-D MID
![Page 5: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/5.jpg)
LDS Summary
![Page 6: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/6.jpg)
LDS Summary
![Page 7: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/7.jpg)
LDS Summary
![Page 8: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/8.jpg)
LDS Summary
![Page 9: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/9.jpg)
LDS Summary
![Page 10: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/10.jpg)
LDS Technical Summary
Laser Direct Structuring – LDS
![Page 11: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/11.jpg)
LDS Technical Summary
![Page 12: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/12.jpg)
LDS Technical Summary
![Page 13: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/13.jpg)
LDS Pitch for High Yield
6 mil lines
8 mil spaces
(14 mil pitch)
![Page 14: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/14.jpg)
Business Drivers for 3D-MID
![Page 15: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/15.jpg)
Business Drivers for 3D-MID
![Page 16: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/16.jpg)
LDS Grade Materials
Reflow temperatures
• Pb Free 245 -260° C
• Sn/Pb 225 -235° C
![Page 17: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/17.jpg)
LDS Design Rules
![Page 18: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/18.jpg)
LDS Design Rules
![Page 19: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/19.jpg)
LDS Design Rules
![Page 20: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/20.jpg)
LDS Design Rules
Optimum cycle times
![Page 21: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/21.jpg)
LDS Design Rules
![Page 22: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/22.jpg)
Metallization
Electroless Copper Nickel Immersion Gold [Electroless Gold]
Typical builds:
SelectConnect™ Metallization
Copper 100 – 200 micro-inches (2.5 – 5.0 µm)
Nickel 50 – 100 micro-inches (1.2 – 2.5 µm)
Gold Immersion, ~ 8 micro-inches (0.2 µm)
![Page 23: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/23.jpg)
Key Markets / Applications
![Page 24: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/24.jpg)
Medical Devices
OmniPod® Insulin Management System
OEM: Insulet
Molder: Phillips Plastics
Plater: Arlington Plating
Material: PC, PC/ABS (doped)
Process: DS (Double Shot)
![Page 25: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/25.jpg)
Medical Devices
3-dimensional PCB for Hearing Aids
Stereo hearing aid component:
Source: Harting / Siemens
process steps
Material: Vectra E820i LDS
![Page 26: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/26.jpg)
Integrated Antenna
![Page 27: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/27.jpg)
Medical Devices
Switch Ring for Caries Diagnostic Laser Pen
Features:
Reduction of assembly time (6s vs. 20s)
Increase of assembly yield
Reduction of parts (3 vs. 8)
Reduction of cost (78%)
Source: KaVo Dental
Material: Vectra E840i LDS
![Page 28: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/28.jpg)
Military / Defense
Security Housing
Manufacturer: BournsMaterial: Pocan DP 7102 (PBT)
![Page 29: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/29.jpg)
Automotive
Source: Kromberg & Schubert GmbH & Co. KGBMW K46 Superbike
![Page 30: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/30.jpg)
Automotive
SMD Process Steps:
Source: Kromberg & Schubert GmbH & Co. KG
3D Pick and Place Electrical Components
![Page 31: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/31.jpg)
Automotive
HMI
Tracability:
Source: Kromberg & Schubert GmbH & Co. KG
Data Matrix Code
![Page 32: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/32.jpg)
Automotive
Potential Automotive-Applications
Tracability:
Source: Kromberg & Schubert GmbH & Co. KG
Data Matrix Code
Seat Module
Sensors and Actuators
In-Door Electronics
Lightning
Switches
![Page 33: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/33.jpg)
LDS 3-D MID
![Page 34: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/34.jpg)
Automotive
Automotive Steering Wheel
TRW’s “Base-Line” MID after assembly:
Source: I&T 3D-Produktionsgesellschaft mbH
![Page 35: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/35.jpg)
Automotive
Former device, 10mm Dia. Flip Chip ® MID, 5mm Dia.
Source: Robert Bosch GmbH
Redesign of Rotation Automotive Brake Sensor
![Page 36: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/36.jpg)
Automotive
ASIC deposited onto MID with LPKF-LDS®
technologyConventional Solution
Sensor ASIC
MID using LPKF-LDS® technology
Source: Robert Bosch GmbH
Rotation Sensor for Automotive Brake System (ESP)
Flipped
Positioned
SignalGround
Support bumps
![Page 37: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/37.jpg)
Automotive
Qualification:
Temperature Shock
-40°C…150°C
Realized by Flip Chip on LPKF-LDS® MID
Source: Robert Bosch GmbH
Rotation Sensor for Automotive Brake System (ESP)
![Page 38: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/38.jpg)
Automotive
Qualification:
Warm-Humidity
85°C/85% rel.H
300 pcs. - no defects after 1000hSource: Robert Bosch GmbH
Rotation Sensor for Automotive Brake System (ESP)
![Page 39: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/39.jpg)
Automotive
Former device10mm Dia.
Prototype Sensor Dia.: 5mm
Flip Chip on LDS 3D-MID
Source: Robert Bosch GmbH
Rotation Sensor for Automotive Brake System (ESP)
![Page 40: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/40.jpg)
Source: ZMD AG
AMR Sensor (Automotive)
Material: Vectra E840i LDS
Automotive
![Page 41: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/41.jpg)
Source: Harting
Sensors
![Page 42: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/42.jpg)
Automotive
LED Turn Indicator Light
Source: Kromberg & Schubert GmbH & Co. KG
before
after
![Page 43: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/43.jpg)
Source: Harting Mitronics AG
RFID
RFID-Transponder
![Page 44: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/44.jpg)
LDS 3D-MID
![Page 45: Select Connect 3D-MID Summit 09 22 10](https://reader033.vdocuments.mx/reader033/viewer/2022061121/5467d52caf79591f378b7718/html5/thumbnails/45.jpg)
Company Overview
SelectConnect Technologies
Division of Arlington Plating Company
Palatine, Illinois
Jim Liddle 847.359.1490
www.selectconnecttech.com