sekisui dljm molding private limited
TRANSCRIPT
The Way Forward
Welcome to
Company Profile
Date: 05th July, 2021 Verson:01
Dipti Lal Judge Mal Pvt
LtdBusiness Structure
７０％
Automotive
３０％Home app
Business
Transfer
SEKISUI Capital
Infusion
How the Journey began
Sekisui Techno
Molding
Sekisui Chemical
High Performance
Plastics Company
Sekisui DLJM Molding Pvt. Ltd.
Sekisui Chemical : 51%
DLJM Pvt. Ltd. : 49%
Incorporation Date :
1st August2011
Plant Location :Greater Noida-U.P.
Tapukara (Bhiwadi)-Rajasthan.
Chennai-T.N., Gujarat. Employees strength : 950
Sekisui Chemical Co., Ltd. - Overview
Bumper
Adhesive tape for fixing side-braid, emblem, and other outerparts
Radiatorgrill
Forming agentforunder bodycoating
Foam for wheelhouse cover
Masking tape(for painting process)
Light weight interior liner base, deck side trim
Adhesive tape forfixing interior parts(Ultra Low VOC)
Adhesive tape fordoor lock
Windshield Cover
Globe boxConsole boxCompound for
weather stripRear trim
High Performance Plastics Company
FoamDiv.
Interlayer Film Div.
Industrial TapeDiv.
Specialty Chemicals Div.
(GroupCompany)
Automotive Materials BU Group
Polyolefin Foamed Plastics
Interlayer film for LaminatedGlass
PVC Compound Functional Micro Particles
Adhesive Tape Products
Interlayer Film for Laminatedglass
Sekisui Techno Molding Co. Ltd.
Injection Molding Products
Sekisui DLJM Molding Pvt Ltd.
R&D InstituteAdvanced Business Planning Dept.
Sekisui Chemical High Performance Plastic Co.
Established : 1962 Annual Turnover: 120 Mil. USD
Aichi Plant Tochigi Plant Mie Plant
Technologies : Gas Injection Metal Replacement Foam Injection Vibration Welding Sandwich Molding In Mold Decoration
M/C tonnage: 350T to 3000T
Sekisui Techno Moulding Co. Ltd.- Japan
Sekisui Techno Molding: Automotive Product
Established : 1984 Annual Turnover: 65 Mil. USD
TapukaraPlant Tronica Plant
Area : 8500SQM Covered Area: 7500 SQM Set up in 2008 10 Inj.M/c. Blow Molding- 40 Ltr. Assy. Lines for Semi-
Finished andFG. Hot Plate Spin Welding
Noida-PhaseII
Area : 9400SQM
Covered Area: 5250 SQM Set up in 1997 26 Inj.M/c. PU Paint Shop Tool Room Assy. Lines for SF & FG Printing Technologies Hot Stamping, etc.
Area : 4600 SQM Covered Area: 2184
SQM Set up in 2009 31 Inj.M/c. 3 Blow Moulding. Assy. Lines Hot Stamping Maint. Tool Room
Noida Sec 85
Area : 2100 SQM Covered Area:1450
SQM Set up in 2018 16 Inj.M/c Assy. lines
Washing M/c parts, Refrigerator parts, A/C parts, Microwave parts, Electrical parts, JCB-Cabin parts (India & UK), Water Purifier parts, Trash Bins, Home ware products, Air Cooler, MSIL OE & Accessory parts, Sanitary ware parts, ElectricSwitchgear
Parts, Mobile Phone parts.
Over View of Dipty Lal Judge Mal Pvt Ltd.
Noida Plant 2
Area : 12500SQM Covered Area: 10600 SQM Set up in 2019 16 Injection Molding M/c 250 -1800T Assembly lines
Company Overview
Company Name SEKISUI DLJM Molding Pvt. Ltd.
• MANUFACTURING • Precision Thermoplastic Injection Molded, Painted & Plated Products
• PRODUCT LINES • Automotive Parts
• HEAD OFFICE • 889, Udyog Vihar, Phase - I,• Gurugram HaryanaIndia
• ESTABLISHED • 1ST August2011
• PRESIDENT / CEO • Mr. Hirokazu Kinoshita (CEO)• Mr. Dev Jain (COO)
• SHARE CAPITAL • 41.78 Cr (INR)
• SHARE HOLDERS • Sekisui Techno Molding Co. Japan & DLJM India
• NUMBER OF EMPLOYEES • 950No’s
• ANNUAL TURNOVER FY 2020-21 • USD 45 Million
• MAIN BANK • HSBC
• MAIN CLIENTS
• Yamaha, Honda, Suzuki, Renault Nissan, PSA,Valeo, Magna, Autoliv.
• MG, SEOYON E HWA, HMSIL, Denso, Mikuni,Donaldson, TS-TECH, Marelli, AISIN, MINDA,KML, ITW, MATE.
Corp Office Building
Corp Office View
Greater Noida 2011
Tapukara2012
Chennai2015
Gujarat2020
SEKISUI DLJM JV - PAN IndiaPlant Locations
Sekisui DLJM Esteemed Customers
Sekisui DLJM – Organization Structure
CHIEF EXECUTIVE OFFICER
HIROKAZU KINOSHITA
OPERATIONS
ATUL TYAGINorth / West
MUKESH KUMAR - South
CORPORATE - HR & COMMUNICATIONS
VP SINGH
MARKETING & BUSINESS DEVELOPMENT
SUVEER SHEOPURI
CORPORATE – PURCHASE
PANKAJHURARY
CORPORATE FINANCE
GAURAV GOYAL
CORPORATE - QUALITY(Quality Assurance, Control, MR
Activities, Certifications & Validations)
HASIMOTO
SAFETY & COMPLIANCES
(EHS, Trainings & Compliances)
NEW PRODUCT DEVELOPMENT& TECHNICAL SUPPORT
LOKNATH SARANGI
CHIEF OPERATING OFFICER
DEV JAIN
MARKETING CROSS WAVE
NPD, RFQ CELL & ENGINEERING
KAMLESHSENDRI
SYSTEMS & IT
HR POLICIES &SOP
VP SINGH
OPERATIONS, HR, PURCHASE, CROSS WAVE
YOGESH JAIN (DIRECTOR)
MARKETING, BUSINESS DEVELOPMEENT, NEW PRODUCT DEVELOPMENT, PROJECTS,
R&D & CAPITALPURCHASE
RITESH JAIN (DIRECTOR)
QUALITY, SAFETY & COMPLIANCES
KAZUHIDE FUJIWARA (DIRECTOR)
PROJECTS & R&D
NAKAMURA
Sekisui DLJM Journey
Year 2011-2021
20122011 2013 2015 2016 2018 2019 2020
Sekisui DLJM JVformed in Aug 1st, 2011
Tapukara Rajasthan Molding Plant Setup.
Taikisha make PU Paint Shop Setup in Greater Noida Plant
Setup of SEKISUI DLJMChennai Plant 1 & commencem ent of production of Injection Molding for IYM
Installation of Tai ki sha PU Paint Shop in Chennai Plant 1.Increased Foot print in 4 Wheeler Industry
Chennai Plant 2 & Greater Noida Plant 2 Started
4 Wheeler Bz awarded from Renault Nissan
Chrome Plating on Plastic Components started in Chennai Plant 2 & PSA Trims Part Business Awarded.
AISIN,Valeo, KML, Minda, Magnetti Marelli Business Awarded
IATFCERTIFIED
ITW,Seoyon E HWABusiness Awarded For Chennai
New Paint Shop SOP By End of Q2 - 2021
State Of The Art Plant At Gujarat SOP in Nov 2020
WHY SEDM
Advantage’s with SEKISUI DLJM:
Overseas Technical support from Mexico & Japan.
JV Company for QCDDM.
Environment Friendly plants.
Japanese Part Quality at Indian cost.
Rich Experience in Chrome plating of Over 5 Decades.
State of the Art Plants, Strategically Located PAN India.
Low Inventory, Lean Manufacturing with VA VE capabilities.
All Plants are IATF Certified.
Risk Mitigation.
ONE STOP SHOP ….
“CONCEPT TO CONCEPTUALISATION” – SEDM
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10.5
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23.1
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48.76 5047
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Sales Value In Mill USD
SEDM Sales Revenue
Drop in Sale Due to Impact
of Covid-19
Location : Gr Noida
SOP
Area
M/C
: 2011
: 8400 SQM
: 18
Capacity : 100-1000T
Gas Assist Injection Moulding
PU Paint Shop
Location : Gr Noida
SOP
Area
M/C
Capacity
: 2018
: 1000 SQM
: 4
: 180-450 T
Safety Critical Parts
Steam Injection
Location : Tapukara, Raj
SOP
Area
M/C
Capacity
: 2012
: 15200 SQM
: 21
: 200-1800 T
Clean Room for Lens Molding
U/s Welding
SEKISUI DLJM Plants
Location : Chennai TN
SOP
Area
M/C
: 2015
: 16000 SQM
: 28
Capacity : 100-1000T
Gas Assist Injection
Moulding
PU Paint Shop
Location
SOP
Area
M/C
Capacity
: Chennai, TN
: 2018
: 21800 SQM
: 31
: 200-1850T
Plating SOP : Feb 20.
Location
SOP
Plot Area
M/c
: Gujarat
: Nov 20
: 75000 SQM
: 48[Currently 5 m/c]
Capacity : 250-1400T
Commercial Tool Room (Ph-2)
PU Painting (Ph-2)
SEKISUI DLJM Plants
PU Painting, Chennai – Unit-1 & Gr Noida
Technology: Tai Ki Sha Japan
Feature: 3 Coat, 1 Bake Line Over Head Conveyor Elevated Paint Shop Four stage Pre Treatment
Specialization:
Air bag Cover Painting Steering Garnish Painting. Exterior Parts Painting Interior Parts Painting. Hi Gloss & Matt Finish
Chrome Plating Plant - Chennai
Surface Finishes :
Bright Chrome / Mirror FinishSatin Finish / Matt FinishBlack ChromeCr 6 & Cr 3 Polymers For Plating:
ABS & PC- ABS.
[SOP: Feb 2020]
Plating Capacity : 1000 Sq. m. / DayChemistry : Atotech, GermanyPlant make : Growell, IndiaETP – WRC – ZLD : SIMA, HaryanaFilters : Hendor, NetherlandsRectifiers : SanRex, JapanTank size : 2700 x 1700 x 600 mmPlating Window : 2300 x 1300 x 350 mm
Alliance With SHINKOSYA CO. LTD, JAPAN. Leaders in ABS Chrome Plating in Japan and Mexico
for Automotive OEMs
Location : H 17, SIPCOT, Vallam Vadkal, Chennai.
New Paint Shop By Tai Ki Sha, Japan – Unit 2
Chennai Technology : Tai Ki Sha Japan Envelope Size : 1800 x 500 x 1200,
1400 x 500 x 1200 (In mm)
Feature : 3 Coat 1 Bake Line Flat Bed Conveyor Four Stage Pre Treatment SOP – Q2, 2021 Provision of Robots in Booth
Specialization: Air Bag Cover Painting Steering Garnish Painting. Exterior Parts Painting Interior Parts Painting. Hi Gloss & Matt Finish Tailgate Appliques Spoiler, BSM, BCP, etc. Door Handles (Interior & Exterior) Wheel Rim Cover Grills
Design Development & Technology
Product Design. Mold Design. Mold Flow. 3DScanning.
• UNIGRAPHICS NX-11 - 3 SEATS[INDIA]
• AUTOCAD [INDIA]• 3D SOFTWARE - GEOMAGIC• CATIA [JAPAN]• ESPRI [JAPAN]• CAE [JAPAN]
200+ Engineers Working on latest GenSoftware in India & Japan
Quality Assurance & Value Added Services
3D SCANNER, CMM, VMM ULTRASONIC & VIBRATION WELDING GAS & STEAM INJECTION
Product Reliability & Testing Facility
CASS TEST EQUIPMENT THERMAL CYCLE TESTINGEQUIPMENT
HULL CELLTESTDFT METER
MICROSCOPE
HOT AIR DRYER
Testing Equipment, Plating Quality Lab & Safety, Critical Parts
GLOSS METER
ANEMO METER
DFT METER DELFESCO
PLATINGLAB
UTM
MUFFLEFURNACE
SAFETY PARTS ASSYCMM FARO ARM
IZOD/CHARPY TESTER
CROSS WAVE COMPRESSION TESTING
POLYMER TEST LAB
Test Lab
Present Product Category – 4W
Present Product Category – 4W
Present Product Category – 4W
Present Product Category
29
DOOR HANDLES MARK FOG LAMP CHROME TAIL LAMP GARNISH
MOLE 1 CHROME HANDLE COVER
FRONT GRILL CHROME FINISHER FRONT BUMPER LOWER GARNISH
FINGERGUARD
Existing Chrome Plated Parts
31
SYMBOL MARK – BA PROJECT
SYMBOL MARK H – GS PROJECT
SYMBOL MARK H – IB PROJECT
Existing Chrome Plated Parts – Hyundai
SYMBOL MARK H – HCI PROJECT
Painted Parts Of BI3, SU2I, QY
BI3 FOG LAMPLH BI3 FOGLAMPRH
BI3 SPOILER GARNISH LH BI3SPOILER GARNISH RH
SU2I QUARTER FIXED PILLAR RH SU2I QUARTER FIXED PILLARLH
BI3 BACK PANEL (PLATING+PAINTING
QY FRONT LH RH QY REAR LH RH
Painted Parts Of BI3, SU2I, QY
Painted Parts of BI3 , QY & Plated PSA
Logo
B515 ICA PAINTED GRILL SURROUND
Painted Parts
RT 64 PAINTED GRILL
Painted Parts
Painted Parts of BI3 , QY & Plated PSA
Logo
RADIATOR GRILL
Grills & Trim Parts
B515 ICA PLATED GRILL SURROUND WITH INSERTS AND PAINTED BASE
REAR CONSOLE – CC21 DOOR TRIMS – CC21
Painted Parts – Grills & Trim Parts
Painted Parts of BI3 , QY & Plated PSA
Logo
PLATED TAILGATE GARNISHES
PS7I - DARK CHROME GARNISH PS7I - DARK CHROME TAIL GATE GARNISH WITH ASSY OF CAMERA & LAMP
BRIGHT CHROME TAILGATE GARNISH
Tailgate Garnishes - Chrome Plated
DOOR WISERS
BACK DOOR-SPOILER
SEDM Capabilities - Painted Parts
WHEELRIMCOVERS
BODYSIDEMOULDING– FRONT& REAR
35
New Developments Done BY SEDM
NEW DEVELOPMENTS :
Black Chrome Facility (Trivalent Chrome).
Development of Airvent Module Assembly for Domestic & GlobalExports.
Development of Door Trims / Pillar Trims for Domestic & Global Exports.
Introduction & Development of New Technology Related to Interior Decorative such
as “IMD” (In Mould Technology) through “Ink Transfer”. (Primarily Used for
Application on IP Console & Door Trims).
Steam Assist Injection Moulding for High Gloss Parts for “A-Surface”.
Advance Warning Triangle.
Painted Parts For Hyundai / Kia - Existing & Upcoming New Models.
36
New Developments Done BY SEDM
Black Chrome :
• New Black Chrome Plating processes have been developed from a Trivalent Chrome
process. The Black Colour is achieved by alloying other metals with the chromium
deposit.
• Latest Technology of Black Chrome process plates a smoother, more reflective, dark
chrome finish which does not requirea post dip for corrosion protection.
• Black Chrome Plating has a unique appearance, exhibiting not only the high reflectivity
of polished chrome but also has a depth which is not seen in other similar metal
finishes.
37
New Developments Done By SEDM
Black Chrome :
SU2ILONGERBODY –TAILGATE APPLIQUE SU2I LONGERBODY - DOOR HANDLE CHROME STRIP
38
New Developments Done BY SEDM Parts
SIDE AIRVENT LH
SIIDE AIRVENT RH
CENTRE AIR VENT
Development of Airvent Module Assembly :
AIRVENT MODULE WITH CHROME PLATING
39
New Developments Done BY SEDM
Development of Door Trims, Pillar Trims & IP Console
:
DOOR TRIMS PILLAR TRIMS & CONSOLE
The concept involves bringing the mold cavity surface temperature close to the
plastic melt temperature to improve the component surface aesthetics. In the
RTC process, the mold is heated by flowing steam through channels located
close to the cavity surface. Steam is replaced with chilled water in the same
mold channels to cool the mold.
Eliminate product surface weld line.
Eliminate painting on the product.
Strengthen the material flow filling effect, improve
production efficiency.
Improve the product surface finish, and make it
a mirror effect. Reduce stress in molding resulting to reduce
distortion after molding .
New Technology - Steam Assisted Injection Moulding
SEKISUI DLJM has tied up with NISSHA for IMD Technology .
IMD Through Ink Transfer Technology
New Technology - IMD
IMD Product Developed By SEDM In Different Variants.
Proprietary Product of SEDM: Advance Warning Triangle
Advance Warning Triangle
Credentials & Awards
Sekisui DLJM D&B : CRISIL Rating
धन्यवादநன்றிThank you
ありがとうございますMerci