sekai technology, s.a. de c.v reynosa, tamps, mexico

24
SEKAI TECHNOLOGY, S.A. de C.V Reynosa, Tamps, Mexico W/H SERVICE VMI Operation Sorting-Inspection- Rework

Upload: aislin

Post on 22-Feb-2016

119 views

Category:

Documents


0 download

DESCRIPTION

Technology. SEKAI. SEKAI TECHNOLOGY, S.A. de C.V Reynosa, Tamps, Mexico. W/H SERVICE VMI Operation Sorting-Inspection-Rework. 1. Introduction. COMPANY NAME: SEKAI TECHNOLOGY, S.A.DE.C.V (ISO 9001:2008) QUALITY POLICY: - PowerPoint PPT Presentation

TRANSCRIPT

Page 2: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

1. Introduction COMPANY NAME: SEKAI TECHNOLOGY, S.A.DE.C.V

(ISO 9001:2008) QUALITY POLICY:

At SEKAI TECHNOLOGY, we commit ourselves to provide customers with the best solutions of logistics that fulfill the requirements of customers, in

order to be market leaders and ensure of the personnel that works with us

ADDRESS: Parque Industrial Reynosa Brecha E99 #2105,REYNOSA, TAMPS C.P. 88785. MEXICO

TELEPHONE: +52(899) 2634078, 1295927 Fax: +52(899) 1295929

BUSINESS STATUS: IMMEX (MAQUILADORA)

OPERATIONS : W/H SERVICEVMI OPERATIONSORTING-INSPECTION-REWORK

2

Page 3: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

1-1. AKIYAMA ENGINEERING GROUP

ClarionELIKAHARADATOPRE AUTOPARTS MEXMITSUBISHI ELECT.PANAMEX (Panasonic Mex)

PHAM (Panasonic Monterrey)

PAVCAJVC

SEKAI TECNOLOGY LLC(McAllen, TEXAS USA)

JUNTECKUGAMIONEDATOYOTA TSUSHOMITSUWA CHEMICALCMK

SEKAI TECNOLOGY SA DE CV(McAllen, TEXAS USA)

FUJITSU-TEN DE MEXICOPASMX (Panasonic Reynosa)

ALL 1 SOURCE ENGINEERING PTE(Since 2000) (SINGAPORE)

PAVC Networks

AEG A1 SA DE CV(Since1997)

(Toluca,Edo de Mexico)

San Juan Del Rio Plant(Queretaro, Mexico)

Reunosa Plant(Tamps, Mexico)

Tijuana, Plant(BC, Mexico)

AKIYAM ENGINEERING(Since 1960)

(Yokohama Japan)

CLARIONKENWOOD JVCSONYTOSHIBA

VELVACAEG A1 LLC(McAllen, Texas USA)

3

Page 4: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

1-2. Organization Chart

RICHARD HERRERA

IT ADVISOR

H. AKIYAMA

PRESIDENT / CEO

BELIZARIO ROJAS

VMI OPERATIONS MANAGER

J. Alejandro Gonzalez

IMP/EXP SUPERVISOR

Jose Robles, Adara Jacome

WAREHOUSE SUPERVISOR

CARLOS LARA

SORTING MANAGER

Thelma Castillo,

Alejandro VillanuevaSORTING ASSISTANT

GUADALUPERODRIGUEZ

ADMINISTRATION

IVETH OLIVEROS,ELVIA PEREZ

ADMIN. ASSISTANT

TATSUMI HORI

VICE-PRESIDENT

CARLOS LARA

QC MANAGER

Thelma Castillo

QC SUPERVISOR

4

Page 5: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

2. WAREHOUSING SPACE : 30,000 SqFt (Including Offices)

EXPANDABLE TO APPROX 200,000Sqft BUILDING: STEEL STRUCTURE AND PREFABRICATED

CONCRETE PANEL CONTAINER YARD: 5 CONTAINER PARKING CAPACITY DOCK: RECEIVING 1

SHIPPING 1 PICK UP 1

PALLET STORAGE CAPACITY: 7,000SqFt SECURITY FEAUTURE:

GATED SITE, 24/7 SECURITY SECURITY WEB CAMERA

VIDEO DATA MAINTEINED FOR 3 MONTHSSCHEDULED PATROL BY SEQURITY GUARD 5

Page 6: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

FACTORY LAYOUT

6

Expandable

Page 7: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

Security Camera View

7

Page 8: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

3. SORTING & INSPECTION

8

OUR RELIABLE AND EXPERICENCED QA STAFF WILL WORK

WITH YOU

Page 9: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

9

CHASSIS (METALLIC

STAMPING PARTS)

HEAT SINK (DIE CASTING)

3.1 SORTING SECTION

PANEL,ESCUTCHEON,LENS (PLASTIC PARTS)

PC BOARDS

LCD

Page 10: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

10

3.2 LCD INSPECTION

INSPECTION INSTRUMENTS OSCILOSCOPEPOWER SUPPLY SOURCE

Page 11: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

4. Measurement andInspection Instruments

Inspection Microscope

Digital Microscope

Height Gauge

Ionizing Air Gun

CMM

11

Page 12: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

5. VMI SUPPORT OPERATIONS(1) BENEFITS

CUSTOMER• INVENTORY REDUCTION• WAREHOUSE COST REDUCTION⇒ BETTER CASH FLOW• CLOSENESS TO SUPPLIERS’

INVENTORY⇒ SHORTER TRANSIT TIME• SEKAI’S DELIVERY TRUCK IS

AVAILABLE FOR URGENT MATERIAL

SUPPLIER• SERVICE IMPROVEMENT AT

COMPETETIVE COST OF SEKAI⇒ BUSINESS EXPANSION

COMMON BENEFIT• MINIMIZING EXPEDITED AIR FREIGHT COST• NO EXTRA COST FOR TRANSPORTATION WHEN SORTING,

REWORKING, AND VMI12

Page 13: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

(2) VMI OPERATION SEQUENCE

1. CUSTOMER: RESERVATION / BLANCKET ORDER TO SUPPLIER

2. SUPPLIER: SHIPMENT TO SEKAI VIA NIPPON EXPRESS (cross-dock for Sekai)

3. SEKAI: BORDER CROSSING4. SEKAI: RECEIVING & INSPECTION WHEN

NECESSARY5. CUSTOMER: DELIVERY ORDER TO SEKAI6. SEKAI: SHIPMENT (VIRTUAL EXPORT) TO

CUSTOMER7. SEKAI: SHIPPING REPORT TO SUPPLIER8. SUPPLIER: INVOICING

* VMI Warehouse Inventory Can Be Monitored at Potal Site

13

Page 14: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

2 SHIPPING

VMI PROCESS

USA 3.CROSS-DOCK

MEXICO

CUSTOMS 4. INSPECTION CUSTOMS CLEARANCE

1.P/O

7 .PAYMENT

8. INVENTORY CHECK

CUSTOMER

5. PULL ORDER6. DELIVERY 9. INVENTORY CHECK

INSPECTION

SEKAI WAREHOUSE

SUPPLIER

14

Page 15: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

ASN (advance shipping notice)

Electronic ASN between Nippon-Sekai-Customer when shipment is in transit.

Shipment arrival to Sekai; Sekai scans Nippon’s order number and supplier’s barcode label. Sekai’s system will match and verify against ASN data.

Minimal amount of manual work in the process of receiving. High level of efficiency in receiving and productivity

Supplier Nippon Express

Electronic ASN

15

Panasonic

Electronic ASN

Page 16: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

Welcome page http://www.sekaitechnology.com

16

Page 17: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

SEKAI’S * Web Inventory * EDI System* Sorting Materials - Module

Page 18: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

Pull Order Customer

18

Page 19: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

Inventory Screen

19

Page 20: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

Pick List

20

Page 21: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

Shipment – Delivery Note

21

Page 22: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

ASN to Customer

22

Page 23: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

Sort Materials Module- Hold qty.- Good qty- NG qty (identification by defect and quantity it).

23

Page 24: SEKAI TECHNOLOGY,  S.A. de C.V Reynosa, Tamps, Mexico

Sort Materials Module

- Identification by defect and quantity it. Damaged Maintenance

FO-CCA-34 

Client:  Panasonic Automotive SystemsSupplier:  CMK America Corporation

Report Run:  3/6/2013 8:23:05 AM

Date Invoice# PO# Supplier PO# Packing# Part# BinNo

Good Sort Issue03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 546 Foreign Material03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 63scratch pad03/05/2013 INQ13011852 8049089 20130125/C-PASM-05124-00 2013010781M3J486601A CMK-NG 42Copper Exposed02/06/2013 INQ12121721 8048461 20121130/C-PASM-05062-00 2012111237 M3J486617 CMK-NG 8Obstructed Hole02/06/2013 INQ12121721 8048461 20121130/C-PASM-05062-00 2012111237 M3J486617 CMK-NG 2scratch pad

=====Total:   661

24