seeit solutions mii for adv mfg presentation

7/30/2019 Seeit Solutions Mii for Adv Mfg Presentation

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SAPs MII Real WorldManufacturing Applications


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Topics

Introduction to MII/Seeit Solutions

Real World MII Applications

Efficiency

MII OEE

Quality

MII Quali ty & SPC

Utilities Energy Mgmt

Shop Floor Labor Tracking

MII Labor Tracking

Mobile Worker

MII Handheld

HAACP

Why Seeit Solutions as Your Partner?

Discussion and Questions


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Introductions: SeeIT Solutions

SeeIT Solutions

100% focused on SAP Plant Floor to ERP solutions

From I/O & PLCs to SAP ERP Modules

SAP Authorized Services Partner

SAP MII FET certi fied

Experience with Lighthammer (now MII) since 2001 with many

installations Customers include PepsiCo., Anheuser Busch, MillerCoors, Sargento,

Gallo, Nestle, Lockheed Martin, Molex, Metalcraft , Whirlpool ,

Certainteed, Kraft Foods

Focused on solutions that track efficiency, improve quality, and order

execution while reducing cost and risk

SeeIT MII Factory Event Database

Integration experience with Plant Floor Solutions: Rockwell, Siemens,

GE Fanuc, Infin ity QS, Maximo, Kronos Time and Attendance,

Informance/OEE, Hand held/mobile deployments


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Current Status


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Excel and Paper Analysis


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SAP

MII

EMO

ERP/MRP

ManufacturingIntelligence

ManufacturingIntegration

Aut omated ERP tran sacti ons

Aut omated p rocesses

ERP visibility

Composite metrics

Service enablement

Operational Excellence

TPM/Lean Manufacturing

Continuous Improvement

Six Sigma

MII = Manufacturing Integration and Intelligence


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Real World Applications

Beverage Manufacturer

Global Electronics Manufacturer

Defense Contractor Missile Manufacturer

Food Processor

Metal Fabrication & Lawn Mower Manufacturer

Building Products Manufacturer


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Real World Application - Beverage Manufacturer

Business Drivers

Line Efficiency and Manufacturing Reporting/Automatic Production

Confirmations

Results

Tight SAP ERP integration using MII

Efficiency by Plant, Line, Asset, Product,

Lot Receiving User Interface

Simplified GUI

Material Flow and Material Efficiency Reporting

Finished Goods Confirmation Reporting

Automat ic Product ion Confi rmations into SAP ERP

Screens


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Food Processor




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Molex Global Electronics Manufacturer

MII chosen as global standard for Shopf loor and MES capabili ty

Utilize a standard and simple interface for all requirements

between shopfloor and SAP ERP

Single User interface for manufacturing employees (confirmations,

schedule, etc.)

Kronos MII Interface (Seeit Developed)

Provide local survivability in cases where SAP is down globally

Currently using MII for

Shopfloor SAP interactions (confirmations, schedule, etc)

Productivi ty and Efficiency monitor ing including Machine OEE

Handheld RF interface to SAP

Interface SAP to Kronos for labor and work order activities

Overhead Scoreboard Displays in Plant


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Molex Shopfloor Information System Objectives

Al low for SAP Product ion Order Confi rmat ions util izing actual machine

data (quantities, scrap, downt ime, etc.)

Enable the abili ty to gather machine events details for production and

downtime occurrences linked by production order, shif t, date, operator, etc.

Increased Efficiency and Productivity by providing visual feedback to

operators and managers about current operations based on real time actual

data

Increase visibil ity to Shopfloor landscape utilizing actual machine data

(runtimes, production order numbers, production rates, actual vs. plan, etc.)

Present a view to machine and tool p lanning for use on the Shopf loor

Al low for analysis of machine downtime

Data needed to be captured by machine centre, tool, operator, shi ft, and

date


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Plant Overview


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Department Overview


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Machine Overview


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Machine Downtime Details


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Post Production Confirmation to SAP


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Post Machine Downtime and Reasons to SAP


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Production Order Details


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Production Plan Overview - Daily


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Production Plan Overview - Weekly


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Shift Production Report


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Report Top 10 Stopped Machines


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Report Machine Top 10 Downtime Reasons


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Report Downtime Events over 15 Minutes


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Handheld - Main Menu


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Handheld Post Production Confirmation to SAP


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Handheld Downtime Confirmation to SAP


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Food Processor




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Lockheed Martin Defense/Aerospace Manufacturer

MII chosen as Shopfloor SPC System for MFC

Utilize a standard and simple interface for machine operators and

quality professionals in the plant

Single User interface for shopfloor employees (confirmations,

inspections, etc.)

QM interface & CMM interface

Provide local survivability in cases where SAP is down globally

Currently using MII for

Shopfloor SAP interactions (inspections, qc data, etc)

CMM Interface

SAP QM Interface


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Inspection Results Acceptance and Posting to SAP


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Production Order Entry


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Characteristic Selection


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SPC Display


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Result Comment Entry


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Characteristic Data Details


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Food Processor


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Certainteed Building Products

Shop floor reporting/information system

Quality focused projectLost production reporting

Production reporting: Safety, VOC, Inventory, Production

Targets and actual vs. targets recorded

Historian Interface (Real-time and Historical data)

Factory Event Interface

4000+ users over many plants


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Building Products Company Example


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Food Processor



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Food & Beverage Processing

Shop floor information system

Tracking asset uti lization-OEE

Historian Interface (Real-time and Historical data)

SeeIT Factory Event Database (Downtime and Scrap)

Scoreboard/Overhead Factory Displays

Tight SAP integration using MII

100s of assets per plant-many plants back to central ERP


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Packaging Operator Examples


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Packaging Performance Details


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Packaging Machine Details


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Packaging Quality Dashboard


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Overhead Scoreboard Display Example

From a Food Processing

Company

Machine Status

Current Downtime

Information

Production rates

Waste/Quality Panel

Production Metrics

Tip of the Day Scroll


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Food Processor Lunchroom Scoreboard


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Food Processor ManagementDashboard


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SPC Net Weight Dashboard


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Environmental

Boilers

HVACAir Comp.

ChillersElectri c Power

Gas

Maintenance

Management

Asset

Management

Energy

Management

This place givesme a headache

Lighting

Control


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Digital Dashboards


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Food Processor



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MetalcraftIndustrial Lawn Mowers/Parts

Shop floor job tracking

Operator User Interface for labor/job tracking

Recording steps, actual vs. planned

Automatic Updates to ERP for actual by product, crew,

800+ Users, multi-plant


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Interfaces

SAP HR, PP, MM & IM modules

3rd Party Dynamic Nesting software

Passing Work Order data

Receipt of transactional data

Automatic Goods Movement (Issue) of material

3rd Party Label Printing sof tware

Warranty Tracking database (internal)


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Features

Real-time Inventory & Work Order/Operation updates

into SAP

Time clock col lection

Crew clocking management/collection

SAP database validation PP - Work order data

HR - Employee & Work Schedule master files

MM - Material master


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Main Operator Menu


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Operator Clock In

Secure scanning ofemployee badges for ALL

transactions

Time Clock functionality

J b O /Off


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Job On/Off

Work order data scanned from

shop packet

Reporting of good & scrap qtys

Request to print a travel ticket

S i F ti lit


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Supervisor Functionality

Employee data displayed based on Supervisor/Employeerole assignment in SAP HR

Ability to review data transacted by each employee

Make adjustments to quantities reported

Make adjustments to transaction times

Audit t racking of changes

Traffic light feature indicating errors

Rounding ru les based on employee Work Schedule inSAP HR

Entry of employee Absences

Employee Time Clock data & absences passed to SAP

HR CATS

Mass employee approval of transactions into SAP HR, PP& IM

Labor Efficiency dashboard

S i P l


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Supervisor Panel

S i S


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Supervisor Screens

Discrepanciesindicated by

radio lights

Time &

Attendance

review and

Absence entry

L b Effi i D hb d


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Labor Efficiency Dashboard

Multiple reporting

selections Date ranges

By WO, Shif t, Work

Center, Cost Center,

Employee

Clos re of E amples


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Closure of Examples

Introduction to MII/Seeit Solutions

Real World MII Applications

Efficiency

MII OEE

Quality

MII Quali ty

Utilities

Shop Floor Labor Tracking

MII Labor Tracking

Mobile Worker

HAACP

Discussion and Questions

Why Choose SeeIT Solutions as Your MII Partner?


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Experience with product-7+ years

Experience with MII across many diverse applications

SAP Authorized Services Partner

MII Field Enabled Training (FET) certification

Getting Started Process for MII

MII Readiness Survey

Pathfinder Justify/Sell Your Project

MII Configured Solutions

Understand Shopfloor Information flow (PLC to ERP)

US Based development team

Why Choose SeeIT Solutions as Your MII Partner?

Seeit Solutions MI Applications?


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Seeit Solutions MI Applications?

Partial l isting o f some of Manufacturing Intelligence (MI) application

templates and in terfaces that Seeit has developed:

miPerformance Metrics - configurable performance metrics enabled by a Performance EventDatabase

miWorkforce - directional interface between Kronos Workforce Timekeeper & Activities to SAPPP/PP-PI, & HR

miMobile - use mobile devices to transact to and from SAP ERP and receive real-time reports

miTouchscreen - a shop-floor application designed by the user with direct updates and interactionwith SAP ERP

miLabor Tracker - an application that provides transactions to update your SAP HR and CATS

miSPC Shopfloor - shop-floor SPC application presenting real-time Quality and Attribute datacollection & charting with updates to SAP QM and PP/PP-PI

miIntelligent Historian Connect - interface data to SAP ERP from your Process Historian

miProduction Scheduling Board - a shop-floor scheduling updated from SAP planned orders

or APO

miScoreboards - an application designed to drive large overhead monitors presenting KPIs fromSAP or other plant based systems

Leveraging our 20 Years Experience integrating ERP to the Plant

Questions


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Questions

Contact Information


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Contact Information

Kevin Bader

Partner

SeeITSolutions LLC(262) 378-4699(847) 612-8497

[email protected]

www.seeitmii.com

TC

Brian Kuchinski

Sr. Program Manager

SeeITSolutions LLC(847) 483-8703(847) 456-7534

www.seeitmii.com

TC

Data Collection from I/O to SAP ERP
mailto:[email protected]://www.seeitmii.com/http://www.seeitmii.com/http://www.seeitmii.com/http://www.seeitmii.com/mailto:[email protected]


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Data Collection from I/O to SAP ERP

1 3 5 7

2 4 6 8

9 1 1 1 3 1 5

1 0 1 2 1 4 1 6

PowerConnect 2016

1

100M

LNK/ACT

FDXPOWER

2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 14 1 5 1 6

seeit solutions mii for adv mfg presentation

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