section 17: service programs - fadalcnc.com€¦ · march 2003 section 17: service programs 593...

Fadal Maintenance Manual

Section 17: Service Programs

This section has a listing of all the programs that are used during assembly ofthe machine. The programs may be helpful when servicing the machine. It isnot necessary to type in the programs, as they are stored in EPROM on themain CPU.

To load the programs into memory type the command TA,2 (or TA,5 forprogram O5827) at the command prompt. If there is already a large program inmemory, all the service programs may not fit. It may be necessary to save whatis in machine memory and then enter the TA,2 (or TA,5) command again.

Tool Offsets for the Service Programs

TO,1,.5,-1TO 11 .5100 0TO 12 .5 0TO,25,.7,-1.1

TA,2 Programs

O5801-45 Deg Test N1O5801(45 DEG TESTN2L100N3X-4.Y-4.F100.G1N4X4.Y4.N5M17N6M30N7(START OF MAIN PROGRAMN8L101.1

March 2003 Section 17: Service Programs 593


O5802-X ResolverTest

N1O5802(X RESOLVER TESTN2L100N3X1.G0N4X-1.N5G4P1000N6M17N7M30N8G91(START OF THE MAIN PROGRAMN9(THE TABLE WILL MOVE TO THE LEFT IN THE X AXISN10L130

O5803-Y ResolverTest

N1O5803(Y RESOLVER TESTN2L100N3Y-1.G0N4Y1.N5G4P1000N6M17N7M30N8G91(START OF THE MAIN PROGRAMN9(THE TABLE WILL MOVE AWAY FROM YOU IN THE Y AXISN10L130

O5804-Z ResolverTest

N1O5804(Z RESOLVER TESTN2L100N3Z1.G0N4Z-1.N5G4P1000N6M17N7M30N8G91(START OF THE MAIN PROGRAMN9(THE Z AXIS WILL MOVE UP FIRST, THEN DOWNN10L130

O5805-WorkToolchanger

N1O5805(WORK TOOLCHANGERN2L100N3M3S2000.2N4X3.Y3.Z-3.F150.G1N5X-3.Y-3.N6M17N7L200N8L101N9M5M6T5N10L101N11M5M6T4N12L101

594 Section 17: Service Programs March 2003


N13M5M6T3N14L101N15M5M6T2N16L101N17M5M6T10N18L101N19M5M6T9N20L101N21M5M6T8N22L101N23M5M6T7N24L101N25M5M6T6N26L101/N27M5M6T21/N28L101/N29M5M6T20/N30L101/N31M5M6T19/N32L101/N33M5M6T18/N34L101/N35M5M6T17/N36L101N37M5M6T16N38L101N39M5M6T15N40L101N41M5M6T14N42L101N43M5M6T13N44L101N45M5M6T12N46L101N47M5M6T11N48M17N49M30N50G91(START OF THE MAIN PROGRAMN51M0(THIS TEST MAKES A TOOL CHANGE AT EVERY TURRET LOCATIONN52(*** SET BLOCK SKIP ON FOR 16 TOOL MACHINES ***N53L201.1



O5806-Scrape ZHead

N1O5806(SCRAPE Z HEADN2L100N3X-0.1G0N4Y8.2N5Z0.1N6Y-8.2N7Z-0.1N8M17N9M30N10G91(START OF THE MAIN PROGRAMN11(N12(N13(TOOL SHOULD BE POSITIONED TO THE FRONT LEFTN14(OF THE SPINDLE DIAMETERN15(N16(N17L178N18X7.8

O5807-X Vibration N1O5807(X VIBRATIONN2L100N3X6.G0N4X-6.N5M17N6M30N7G91(START OF THE MAIN PROGRAMN8(N9(N10(CHECK AND MAKE SURE THE X AXIS MOTOR DOES NOT VIBRATEN11(N12(N13L101.1



O5808-Y Vibration N1O5808(Y VIBRATIONN2L100N3Y-6.G0N4Y6.N5M17N6M30N7G91(START OF THE MAIN PROGRAMN8(N9(N10(CHECK THE Y AXIS MOTOR FOR VIBRATIONN11(N12(N13L101.1

O5809-Z Vibration N1O5809(Z VIBRATIONN2L100N3Z-6.G0N4Z6.N5M17N6M30N7G91(START OF THE MAIN PROGRAMN8(N9(N10(N11(N12L101.1



O5810-Orientation N1O5810(ORIENTAIONN2L100N3M49N4S300N5M3N6G4P2500N7M19N8G4P2500N9S2501M3N10G4P2500N11M19N12G4P2500N13M48N14M17N15M30N16G91(START OF THE MAIN PROGRAMN17(N18(N19(CHECK ORIENTAION IN THE LOW AND HIGH RANGEN20(N21(N22L101.1

O5811-BalanceInch: 595, Metric

700ipm: 302

N1O5811(BALANCE INCH: 595, METRIC 700IPM: 302N2L100N3M49N4X5.Y5.Z-5.G1F150.N5X-5.Y-5.Z5.G1F150.N6M17N7M30N8M91G91(START OF THE MAIN PROGRAMN9(N10(*FOR INCH SCREWS:N11(BALANCE ALL 3 AXES TO 595 ON THE DISPLAY OR 1.44 VDCN12(AT THE COM AND SIG2 LUGS OF THE AXIS AMPLIFIERN13(*FOR METRIC SCREWS:N14(BALANCE ALL 3 AXES TO 302 ON THE DISPLAY OR .735 VDCN15(AT THE COM AND SIG2 LUGS OF THE AXIS AMPLIFIERN16(N17(N18L101.1



O5812-X Balance680

N1O5812(X BALANCE 680N2L100N3M49N4X6.G1F100.N5X-6.N6M17N7M30N8M91G91(START OF THE MAIN PROGRAMN9(N10(N11(BALANCE THE X TO 680 OR 1.660 VDCN12(AT THE COM AND SIG2 LUGS OF THE AMPLIFIERN13(N14(N15L101.1

O5813-Y Balance680

N1O5813(Y BALANCE 680N2L100N3M49N4Y6.G1F100.N5Y-6.N6M17N7M30N8M91G91(START OF THE MAIN PROGRAMN9(N10(N11(BALANCE THE Y TO 680 OR 1.660 VDCN12(AT THE COM AND SIG2 LUGS OF THE AMPLIFIERN13(N14(N15L101.1



O5814-Z Balance680

N1O5814(Z BALANCE 680N2L100N3M49N4Z-6.G1F100.N5Z6.N6M17N7M30N8M91G91(START OF THE MAIN PROGRAMN9(N10(N11(BALANCE THE Z TO 680 ON THE CRT OR 1.660 VDCN12(AT THE COM AND SIG2 LUGS OF THE AMPLIFIERN13(N14(N15L101.1

O5815-A or B 680Balance

N1O5815(A OR B 680 BALANCEN2L100N3M49N4A360.G1F1.(** CHANGE F,A OR B THIS BLOCK ***N5A-360.N6M17N7M30N8(START OF THE MAIN PROGRAMN9M0(*** BE SURE TO SELECT THE CORRECT FEED ***N10(*** BESURE THE F-WORD IS WITH THE ROTARY MOVE ***N11(72 TO 1 RATIO = F2500.N12(90 TO 1 RATIO = F2000.N13(120 TO 1 RATIO = F1500.N14(180 TO 1 RATIO = F1000.N15(360 TO 1 RATIO = F500.N16(N17(BALANCE A SINGLE AXIS TO 680 OR 1.660 VDCN18(AT THE COM AND SIG2 LUGS OF THE AMPLIFIERN19(N20L101.1



O5817-Spin FwdRev

N1O5817(SPIN FWD REVN2L100N3M3S1000.2N4G4P3500N5M4N6G4P3500N7M17N8M30N9G91(START OF THE MAIN PROGRAMN10(N11(N12(TEST FOR SPINDLE RUNNING FORWARD AND REVERSEN13(N14(N15L101.1

O5818-Workout2216

N1O5818(WORKOUT 2216N2L100N3(WORK AXIS TO LIMIT WITH Z ALL THE WAY UPN4Z4.G0N5Y8.N6X-11.N7Y-8.N8Y-8.N9X11.N10X11.N11Y8.N12Y8.N13X-11.N14Y-8.N15Z-4.N16Z-16.N17Y8.N18X-11.N19Y-8.N20Y-8.N21X11.N22X11.N23Y8.N24Y8.N25X-11.N26Y-8.N27Z16.N28M17N29L200



N30(MOVES BEFORE TOOL CHANGE TESTN31M3S1000N32X3.Y3.Z-3.G0N33X-3.Y-3.Z3.N34M17N35L300N36(TOOL CHANGER TURRET TEST FULL 360 DEGREE ROTATIONN37L201N38M5M6T1N39L201N40M5M6T11N41L201N42M5M6T21N43L201N44M5M6T11N45L201N46M17N47L400N48(STEP UP THE RPM AND TEST ORIENTATIONN49M+R3S1000N50G4P1500N51M19N52M+R3S2500N53G4P1500N54M19N55M+R3S2501N56G4P1500N57M19N58M+R3S5000N59G4P1500N60M19N61M+R3S8000N62G4P1500N63M19N64M+R3S10000N65G4P2000N66M19N67M+R3S300N68G4P1000N69M19N70M+R3N71G4P750N72M19N73M+R3N74G4P750



N75M19N76M3S10000N77G4P2500N78M4S10000N79G4P2500N80M3S10000N81G4P2500N82M4S10000N83G4P2500N84M17N85L500N86L101N87L301N88L401N89M17N90M30N91G91(START OF THE MAIN PROGRAMN92(N93(N94(****************************N95(********* WARNING **********N96(****************************N97(N98(N99(NO TOOLS CAN BE IN THE SPINDLE AND NOTHING ON THE TABLEN100(N101(N102M0N103L501.1

O5819-Workout4020

N1O5819(WORKOUT 4020N2L100N3(WORK AXIS TO LIMIT WITH Z ALL THE WAY UPN4Z4.G0N5Y10.N6X-20.N7Y-10.N8Y-10.N9X20.N10X20.N11Y10.N12Y10.N13X-20.N14Y-10.N15Z-4.



N16Z-16.N17Y10.N18X-20.N19Y-10.N20Y-10.N21X20.N22X20.N23Y10.N24Y10.N25X-20.N26Y-10.N27Z16.N28M17N29L200N30(MOVES BEFORE TOOL CHANGE TESTN31M3S1000N32X3.Y3.Z-3.G0N33X-3.Y-3.Z3.N34M17N35L300N36(TOOL CHANGER TURRET TEST FULL 360 DEGREE ROTATIONN37L201N38M5M6T1N39L201N40M5M6T11N41L201N42M5M6T21N43L201N44M5M6T11N45L201N46M17N47L400N48(STEP UP THE RPM AND TEST ORIENTATIONN49M+R3S1000N50G4P2500N51M19N52M+R3S2500N53G4P2500N54M19N55M+R3S2501N56G4P2500N57M19N58M+R3S5000N59G4P2500N60M19



N61M+R3S8000N62G4P3500N63M19N64M+R3S10000N65G4P4000N66M19N67M+R3S300N68G4P2000N69M19N70M+R3N71G4P2000N72M19N73M+R3N74G4P2000N75M19N76G4P2000N77M17N78L500N79L101N80L301N81L401R3+0.0003(SPINDLE FORWAREN82L401R3+0.0004(SPINDLE REVERSEN83M17N84M30N85(START OF THE MAIN PROGRAMN86(N87(N88(****************************N89(********* WARNING **********N90(****************************N91(N92(N93(NO TOOLS CAN BE IN THE SPINDLE AND NOTHING ON THE TABLEN94(N95(N96M0N97L501.1



O5820-Workout6030

N1O5820(WORKOUT 6030N2L100N3(WORK AXIS TO LIMIT WITH Z ALL THE WAY UPN4Z4.G0N5Y10.N6X-30.N7Y-10.N8Y-10.N9X30.N10X30.N11Y10.N12Y10.N13X-30.N14Y-10.N15Z-4.N16Z-26.N17Y10.N18X-30.N19Y-10.N20Y-10.N21X30.N22X30.N23Y10.N24Y10.N25X-30.N26Y-10.N27Z26.N28M17N29L200N30(MOVES BEFORE TOOL CHANGE TESTN31M3S1000N32X3.Y3.Z-3.G0N33X-3.Y-3.Z3.N34M17N35L300N36(TOOL CHANGER TURRET TEST FULL 360 DEGREE ROTATIONN37L201N38M5M6T1N39L201N40M5M6T11N41L201N42M5M6T21N43L201N44M5M6T11N45L201



N46M17N47L400N48(STEP UP THE RPM AND TEST ORIENTATIONN49M+R3S1000N50G4P1500N51M19N52M+R3S2500N53G4P1500N54M19N55M+R3S2501N56G4P1500N57M19N58M+R3S5000N59G4P1500N60M19N61M+R3S8000N62G4P1500N63M19N64M+R3S10000N65G4P2000N66M19N67M+R3S300N68G4P1000N69M19N70M+R3N71G4P750N72M19N73M+R3N74G4P750N75M19N76M3S10000N77G4P2500N78M4S10000N79G4P2500N80M3S10000N81G4P2500N82M4S10000N83G4P2500N84M17N85L500N86L101N87L301N88L401N89M17N90M30



N91(START OF THE MAIN PROGRAMN92(N93(N94(****************************N95(********* WARNING **********N96(****************************N97(N98(N99(NO TOOLS CAN BE IN THE SPINDLE AND NOTHING ON THE TABLEN100(N101(N102M0N103L501.1

O5821- X Calib 2216 N1O5821(X CALIB 2216N2L100N3Z0.4G1F40.N4X0.99Z-0.4N5F2.9X0.01N6G4P3000N7M17N8M30N9G91(START OF THE MAIN PROGRAMN10(N11(N12(VMC 2216 X AXIS CALIBRATIONN13(N14(N15M5M19N16Z0.4G1F40.N17X-0.2N18X0.19Z-0.4N19F2.9X0.01N20M0N21(ZERO INDICATOR DIALN22L121N23F40.Z0.4N24X-21.2N25X0.19Z-0.4N26F2.9X0.01



O5822 -Y Calib 2216 N1O5822(Y CALIB 2216N2L100N3Z0.4G1F40.N4Y0.99Z-0.4N5F2.9Y0.01N6G4P3000N7M17N8M30N9G91(START OF THE MAIN PROGRAMN10(N11(N12(VMC 2216 Y AXIS CALIBRATIONN13(N14(N15M5M19N16Z0.4G1F40.N17Y-0.2N18Y0.19Z-0.4N19F2.9Y0.01N20M0N21(ZERO INDICATOR DIALN22L115N23F40.Z0.4N24Y-15.2N25Y0.19Z-0.4N26F2.9Y0.01

O5823-X Calib 4020 N1O5823(X CALIB 4020N2L100N3Z0.4G1F40.N4X0.99Z-0.4N5F2.9X0.01N6G4P3000N7M17N8M30N9G91(START OF THE MAIN PROGRAMN10(N11(N12(VMC 4020 X AXIS CALIBRATIONN13(N14(N15M5M19N16Z0.4G1F40.N17X-0.2N18X0.19Z-0.4



N19F2.9X0.01N20M0N21(ZERO INDICATOR DIALN22L139N23F40.Z0.4N24X-39.2N25X0.19Z-0.4N26F2.9X0.01

O5824 — Y Calib4020

N1O5824(Y CALIB 4020N2L100N3Z0.4G1F40.N4Y0.99Z-0.4N5F2.9Y0.01N6G4P3000N7M17N8M30N9G91(START OF THE MAIN PROGRAMN10(N11(N12(VMC 4020 Y AXIS CALIBRATIONN13(N14(N15M5M19N16Z0.4G1F40.N17Y-0.2N18Y0.19Z-0.4N19F2.9Y0.01N20M0N21(ZERO INDICATOR DIALN22L119N23F40.Z0.4N24Y-19.2N25Y0.19Z-0.4N26F2.9Y0.01

O5825 — X Calib6030

N1O5825(X CALIB 6030N2L100N3F40.Z0.4N4X0.99Z-0.4N5F2.9X0.01N6G4P3000N7M17N8M30N9G91(START OF THE MAIN PROGRAM



N10(N11(N12(VMC 6030 X AXIS CALIBRATIONN13(N14(N15M5M19G1N16F40.Z0.4N17X-0.2N18X0.19Z-0.4N19F2.9X0.01N20M0N21(ZERO THE INDICATORN22L159N23F40.Z0.4N24X-59.2N25X0.19Z-0.4N26F2.9X0.01

O5826-Y Calib 6030 N1O5826(Y CALIB 6030N2L100N3F40.Z0.4N4Y0.99Z-0.4N5F2.9Y0.01N6G4P3000N7M17N8M30N9G91(START OF THE MAIN PROGRAMN10(N11(N12(VMC 6030 Y AXIS CALIBRATIONN13(N14(N15M5M19G1N16F40.Z0.4N17Y-0.2N18Y0.19Z-0.4N19F2.9Y0.01N20M0N21(ZERO INDICATOR DIALN22L129N23F40.Z0.4N24Y-29.2N25Y0.19Z-0.4N26F2.9Y0.01



O5828-Scrape 6030Table

N1O5828(SCRAPE 6030 TABLEN2(N3(SET Z HOME +.010 ABOVE TABLEN4(SET X HOME +30.0N5(SET Y HOME -14.7N6(N7L100N8X-0.3Y0.3I-0.3N9X-0.3Y-0.3J-0.3N10G4P175N11L200N12X-0.3Y-0.3J-0.3N13G4P175N14X-0.3Y0.3I-0.3N15L300N16L199N17Z0.01N18X59.4G5N19Y0.6G5N20Z-0.01N21L299N22Z0.01N23X59.4G5N24Y0.6G5N25Z-0.01N26M17N27M30N28G91M19N29M0(CHECK IF TOOL IS ORIENTED WITH LOWEST PART TO THE LEFTN30(*** TOOL TIP IS .01 ABOVE TABLE ***N31G1F150.N32Z-0.01N33L324N34L199N35Z0.01N36X59.4G5N37Y0.6G5N38Z-0.01N39L299N40Z0.01N41M2



O5829 — Mill 6030Table

N1O5829(MILL 6030 TABLEN2(N3(SET Z HOME +.010 ABOVE TABLEN4(SET X HOME +30.N5(SET Y HOME -13.75N6(N7G91M0(CHECK IF TOOL IS .01 ABOVE DESIRED DEPTH OF CUT?N8M3S200N9G1F0.1Z-0.01N10F4.X-60.N11Y5.5N12X60.N13Y5.5N14X-60.N15Y5.5N16X60.N17Y5.5N18X-60.N19Y5.5N20X60.N21F0.1Z0.01N22M5N23M2


N1O5830(SCRAPE 4020 TABLEN2(N3(SET Z HOME +.01 ABOVE TABLEN4(SET X HOME +20.N5(SET Y HOME -9.9N6(N7L100N8X-0.3Y0.3I-0.3N9X-0.3Y-0.3J-0.3N10G4P175N11L200N12X-0.3Y-0.3J-0.3N13G4P175N14X-0.3Y0.3I-0.3N15L300N16Z-0.01N17L166N18Z0.01N19X39.6G5N20Y0.6G5N21Z-0.01



N22L266N23Z0.01N24X39.6G5N25L400N26Z-0.01F150.G1N27L112N28Z0.01N29X7.2G5N30Y0.6G5N31Z-0.01N32L212N33Z0.01N34X7.2G5N35M17N36M30N37G91M19N38M0(CHECK IF TOOL IS ORIENTED WITH LOWEST PART TO THE LEFTN39 (***TOOL TIP IS .01 ABOVE TABLE ***N40 (SET LEFT TOOL .01 ABOVE TABLE REMOVE OR RAISE RIGHT TOOLN41G91G1F150.N42L333N43Y-19.8G5N44M0 (RAISE LEFT TOOL SET RIGHT TOOL .010 ABOVE TABLEN45L433N46Y-19.8N47M2



O5831-Mill 4020Table

N1O5831(MILL 4020 TABLEN2(N3 (SET Z HOME +.01N4 (SET X HOME +20.N5 (SET Y HOME -10.N6(N7M0(CHECK IF TOOL IS .01 ABOVE DESIRED DEPTH OF CUTN8G91M3S150N9G0Y9.9N10G1F2.Y0.1Z-0.01N11F3.X-40.N12Y8.25N13X40.N14Y-16.5N15X-40.N16Y8.5N17Y0.5Z0.01N18M5N19M2


N1O5832(SCRAPE 2216 TABLEN2(N3 (SET Z HOME +.01 ABOVE TABLEN4(SET X HOME 8.25N5(SET Y HOME -7.8N6(N7L100N8X-0.3Y0.3I-0.3N9X-0.3Y-0.3J-0.3N10G4P175N11L200N12X-0.3Y-0.3J-0.3N13G4P175N14X-0.3Y0.3I-0.3N15L300N16Z-0.01N17L130N18Z0.01N19X18.G5N20Y0.6G5N21Z-0.01N22L230N23Z0.01N24X18.G5N25L400



N26Z-0.01F150.G1N27L132N28Z0.01N29X19.2G5N30Y0.6G5N31Z-0.01N32L232N33Z0.01N34X19.2G5N35M17N36M30N37G91M19N38M0 (CHECK IF TOOL IS ORIENTED WITH LOWEST PART TO THE LEFTN39(*** TOOL TIP IS .01 ABOVE TABLE ***N40 (SET LEFT TOOL .01 ABOVE TABLE REMOVE OR RAISE RIGHT TOOLN41G91G1F150.N42L326N43Y-15.6G5N44M0 (RAISE LEFT TOOL SET RIGHT TOOL .010 ABOVE TABLEN45(** MOVE X 2.5 IN. AND SET NEW X HOME ***N46(**TO START RIGHT TOOL ENTER AU,48,,,1N47(**N48L426N49Y-15.6N50M2

O5833-Mill VMC2216

N1O5833(MILL VMC 2216N2(N3(HOME X+11.N4( , Y+.100N5( Z+.01 ABOVE TABLEN6(N7S150M3(USE 4020 FLYCUTTERN8Y-0.1Z-0.01F1.G1N9X-22.F3.N10Y8.N11X22.N12Y-16.N13X-22.N14Y8.1N15Z0.01N16M5N17M2




N1O5834(SCRAPE 20 TABLEN2(N3(SET Z HOME +.01 ABOVE TABLEN4(SET X HOME 8.25N5(SET Y HOME -7.8N6(N7L100N8X-0.3Y0.3I-0.3N9X-0.3Y-0.3J-0.3N10G4P175N11L200N12X-0.3Y-0.3J-0.3N13G4P175N14X-0.3Y0.3I-0.3N15L300N16Z-0.01N17L123N18Z0.01N19X13.8G5N20Y0.6G5N21Z-0.01N22L223N23Z0.01N24X13.8G5N25L400N26Z-0.01F150.G1N27L125N28Z0.01N29X15.G5N30Y0.6G5N31Z-0.01N32L225N33Z0.01N34X15.G5N35M17N36M30N37G91M19N38M0(CHECK IF TOOL IS ORIENTED WITH LOWEST PART TO THE LEFTN39(* SET LEFT TOOL .01 ABOVE TABLE REMOVE, RAISE RIGHT TOOLN40G91G1F150.N41L326N42Y-15.6G5N43M0(RAISE LEFT TOOL, SET RIGHT TOOL .010 ABOVE TABLEN44(** MOVE X-2.3 IN. AND SET NEW X HOME ***N45(**TO START RIGHT TOOL ENTER AU,48,,,1



N46(**N47(**N48L426N49Y-15.6N50M2

O5835-Test Scales N1O5835(TEST SCALESN2L100(TEST 6030 X-TESTN3G0X-30.N4G1F50.X60.N5G0X-30.N6G4P3000M1N7L200(TEST 6030 Y-AXISN8G0Y-15.N9G1F50.Y30.N10G0Y-15.N11G4P3000M1N12L300(TEST 4020 X-AXISN13G0X-20.N14G1F50.X40.N15G0X-20.N16G4P3000M1N17L400(TEST 4020 Y-AXISN18G0Y-10.N19G1F50.Y20.N20G0Y-10.N21G4P3000M1N22M17N23M30N24(******************************N25(START ALL TESTS AT COLDSTARTN26(******************************N27(TEST 6030 X AXISN28L101.1N29(N30(TEST 6030 Y AXISN31L201.1N32(N33(TEST 4020 X AXISN34L301.1N35(N36(TEST 4020 Y AXISN37L401.1N38(



O5836-Test Cut N1O5836(TEST CUTN2(11-10-92N3L100N4M6T11(TOOL 11=.500 DIA. ROUGHING ENDMILLN5G90S7000M3N6X0.75Y4.G0N7H11Z-1.7M7N8X0F75.G1G41N9Y1.G8N10X-1.Y0I-1.G2N11X-2.9G1N12X-3.9Y1.J1.G2N13Y2.9G1N14X-2.9Y3.9I1.G2N15X-1.G1N16X0Y2.9J-1.G2N17Y-0.5G1N18Z-1.25G0G40N19X-0.6242Y0.6242F75.G1G41N20X-0.6242Y0.6242I-1.3258J1.3258G2N21G40N22X-3.9Y3.9G1F50.N23M5M9N24M17N25M30N26L101N27M6T12(TOOL 12=.500 DIA. FINISH ENDMILLN28S10000M3N29X0.75Y4.G0N30H12Z-1.7N31X0F50.G1G41N32Y1.G8N33X-1.Y0I-1.G2N34X-2.9G1N35X-3.9Y1.J1.G2N36Y2.9G1N37X-2.9Y3.9I1.G2N38X-1.G1N39X0Y2.9J-1.G2N40X0.1Y1.5G1N41Z-1.25G0N42X0Y0F50.G1N43G40N44G8N45X-0.6242Y0.6242G1G41



N46X-0.6242Y0.6242I-1.3258J1.3258G2N47X0Y0G40N48G8N49G41Y0.3536G1N50X-3.5464Y3.9N51X-3.9Y3.5464N52X-0.3536Y0N53G40X0.5Y0G0N54Y2.8N55X0.2Y3.1198G41G1F50.N56X-1.7Y3.4548N57X-1.7Y2.8456N58X0.2Y2.5105N59X0.2Y3.1248N60X-1.7Y3.4598N61X-1.7Y2.8406N62X0.2Y2.5055N63Z0G0N64G40X-2.8Y-0.5N65Z-1.25N66X-2.5105Y-0.2G41G1F50.N67X-2.8192Y1.55N68X-3.4284Y1.55N69X-3.1198Y-0.2N70X-2.5055Y-0.2N71X-2.8142Y1.55N72X-3.4334Y1.55N73X-3.1248Y-0.2N74Z0G0N75X0.75Y4.G40G0N76S5000G4P1000N77Z-1.375N78X-0.025F50.G1G41N79Y1.G8N80X-1.Y0.025I-0.975G2N81X-2.9G1N82X-3.875Y0.975J0.975G2N83Y2.9G1N84X-2.9Y3.875I0.975G2N85X-1.G1N86X-0.025Y2.9J-0.975G2N87X0.01Y1.5G1N88Z-1.125G0N89X0Y0F50.G1N90G40



N91G8N92X-0.6492Y0.6492G1G41N93X-0.6492Y0.6492I-1.3008J1.3008G2N94X0Y0G1N95G40N96G8N97Y0.3889G41N98X-3.5111Y3.9G1N99X-3.9Y3.5111N100X-0.3889Y0N101G40X0N102M5M9N103G28N104M2

O5837-Probe CycleTest

N1O5837(PROBE CYCLE TESTN2L100(FIND TARGET POINT)N3M65N4G31G1F100.Z-26.N5G91N6Z-0.05N7Z0.075N8G90N9G31G1F0.5Z-26.P1(FINAL TOUCH (TARGET POINT)N10L9101R1+5.(CHANGE P1 TO R1N11R9+R1(STORE R1 IN MEMORY AS R9N12G91G1F50.Z-0.05N13M17N14L200N15G90N16G10L108P+R9(MAKE R8=R9N17G10L107P+R9(MAKE R7=R9N18G91N19G10L108P-0.0011(CHANGE R8 BY -.0011 FOR MAXIMUM RANGEN20G10L107P0.0010(CHANGE R7 BY .001 FOR MINIMUM RANGEN21G90N22G10L12P99R+R9(STORE TARGET POINT AS DIA. #99N23G0Z0N24M17N25L300N26G91N27G10L12P75R+0.0001(DIA. #75 REPRESENTS COUNTERN28D75(DISPLAY COUNTER ON SCREENN29G90G0Z0N30M65



N31G31G1F50.Z-26.N32G91N33Z-0.05N34Z0.075N35G90N36G31G1F0.5Z-26.P1N37L9101R1+5.N38G10L12P87R+R1(STORE TOUCH POINT IN TOOL TABLEN39D87N40M17N41M30N42G90G1G80G40G17M49N43G10L12P75R+0(ZERO COUNTERN44L101(INITIAL POINTN45L201(ADJUST RANGEN46L301(FIND TEST TOUCHN47L9101Z+R7R1+7.R2+54.R3+49.R4-1.(AT OR PAST R7?N48M99P+R2N49L9101Z+R8R1+7.R2+53.R3+54.R4-1.(NOT PAST R8?/N50G4P2000N51M99P+R2N52(****PASSED, CONTINUE PROGRAM*****N53M99P57N54(****FAILED****)N55M1N56M99P54(LOOP FAILED MESSAGEN57G91G1Z-0.05F20.(NEXT TESTN58M99P46

O5838-SpindleBreak In

N1O5838(SPINDLE BREAK INN2G90Z0G0N3G91M49N4M3S1000N5Z-1.G1F0.2N6S2000N7Z1.N8S3000N9Z-1.N10S4000N11Z1.N12S5000N13Z-1.N14M5N15Z1.N16S7000M3



N17Z-0.5N18M5N19Z-0.5N20S10000M3N21Z0.1N22M5N23Z0.1N24M3N25Z0.8N26M2

O5839-PalletChanger

N1O5839(PALLET CHANGER)N2(TABLE MODIFICATIONS FOR FADAL PALLET CHANGER)N3L100(3/8-16 8PLS)N4G90N5X-19.625Y1.25N6X-19.625Y-1.25N7X-16.375Y-1.25N8X-16.375Y1.25N9X-15.4Y-9.13N10X-10.15N11X-4.9N12X0.35N13M17N14L200(3/8-16 32 PLS)N15G90N16X-14.404Y7.5N17X-12.091N18X-9.779N19X-7.468N20Y3.75X-7.468N21X-9.779N22X-12.091N23X-14.404N24Y-3.75X-14.404N25X-12.091N26X-9.779N27X-7.468N28Y-7.5X-7.468N29X-9.779N30X-12.091N31X-14.404N32X14.403Y7.5N33X12.091N34X9.779



N35X7.467N36Y3.75X7.467N37X9.779N38X12.091N39X14.403N40Y-3.75X14.403N41X12.091N42X9.779N43X7.467N44Y-7.5X7.467N45X9.779N46X12.091N47X14.403N48M17N49L300(.390 DIA HOLES 16 PLS)N50G90N51X-14.404Y5.22N52X-12.091N53X-9.779N54X-7.468N55Y-5.22X-7.468N56X-9.779N57X-12.091N58X-14.404N59X7.467N60X9.779N61X12.091N62X14.403N63Y5.22X14.403N64X12.091N65X9.779N66X7.467N67M17N68M30N69M6T1(CENTER DRILL)N70G90G0S1200M3N71H1Z-0.9X-16.8Y5.3N72G81G98R-0.9F4.Z-1.225N73L301N74L101N75R-2.Z-2.41N76L201N77G80N78M5M9N79G28



N80M6T2(.312 DRILL)N81G90G0S1400M3N82H2Z-0.9X-16.8Y7.6N83G83G98R-0.9Q0.14F6.Z-2.1N84L101N85R-2.Z-3.285N86L201N87G80N88M5M9N89G28N90M6T3(3/8-16 TAP EXTENDED)N91G90G0S200M3N92H3Z-0.9X-19.7Y1.3N93G84G98R-0.9Q0.0625F200.Z-1.8N94L101N95R-2.Z-2.985N96L201N97G80N98M5M9N99G28N100M6T4(.390 DRILL)N101G90G0S1200M3N102H4Z-0.9X-16.8Y5.3N103G83G98R-0.9Q0.14F6.Z-3.9N104L301N105G80N106M5M9N107G28N108M0N109(INSTALL RAIL SUPPORTS)N110M0N111M0N112G90G0S1500M3N113H4Z1.475N114G83G98R+1.475Z-1.3N115L301N116G80N117M5M9N118G28N119M6T5(.1875 DIA END MILL)N120G90G0S4000M3N121H5Z2.Y5.3X-17.434N122Z1.225Y5.22X-17.434N123X-5.75G1F15.N124X5.75G5



N125X17.434G1N126Y-5.22G5N127X5.75G1N128X-5.75G5N129X-17.434G1N130M5M9N131G28N132M6T6(1.5 DIA BALL)N133G90G0S3200M3N134X-18.37Y5.32H6Z2.N135Z1.255Y5.22X-18.37N136X-5.75G1F30.N137X5.75G5N138X18.37G1N139Y-5.22G5N140X5.75G1N141X-5.75G5N142X-18.37G1N143Y5.32G5N144Y5.22G5N145Z1.25N146X-5.75G1F35.N147X5.75G5N148X18.37G1N149Y-5.22G5N150X5.75G1N151X-5.75G5N152X-18.37G1N153M5M9N154G28N155M6T1N156M2

O5840-Mill PalletTable

N1O5840(MILL PALLET TABLEN2(HOME IS Y=0 X=19.5 Z=0N3(SET HERTEL TO 1.0 ABOVE PALLET TABLEN4G0G90(5.0 DIA. HERTEL FACEMILLN5M3S5000Y2.375N6Z-0.75H1N7G1Z-0.99F10.M7N8Z-1.002G1F2.N9G1X-39.F75.N10Y7.125N11X0N12Y-7.125



N13X-39.N14Y-2.375N15X0N16M5M9N17G0G49Z0N18M2

O5841-Mill PalletSlot .687-.689

N1O5841(MILL PALLET SLOT .687-.689N2(HOME POSITION X=18.75 Y=0 Z=0N3(SET TOOL 1.0 ABOVE PALLET TABLEN4(.500 DIA. 2FL ENDMILLN5G0G90M3S10000N6H1Z-1.375M8N7G1G41Y0.344F60.N8M92N9G8N10X-37.5N11G3Y-0.344J-0.344N12G1X0N13G3Y0.344J0.344N14G9N15M90N16G0G40Y0N17M5M9N18G0G49Z0N19M2

O5842-EngravePallet A

N1O5842(ENGRAVE PALLET AN2(HOME X= -19.25 Y= -9.15 Z=0N3(SET TOOL 1.0 ABOVE PALLET TABLEN4(.125 DIA. ENDMILL N5G0G90M3S10000N6Z-0.98H1N7L9201R-0.98R1+0R2+1.R3+0Z-1.01F20.(AN8M5M9N9G0G49Z0N10M2

O5843 — CenterBearing Assy.

N1O5843(CENTER BEARING ASSY.N2(********************N3(PROCEDURE TO SET UP:N4(1. SET HOME:N5( Z COLD STARTN6(2. SETX AND SETYN7(3. SETY AT Y-3.75



N8(********************N9(START C. DRILLN10G0G90N11H1N12M3S2000N13G81G99Z-1.15R-0.9F15.N14X13.25Y3.N15Y7.334N16Y11.666N17Y16.N18G80N19Z0G0M5N20M6T2N21(START .390 DRILLN22G0G90N23H2N24M3S1100N25G83G99R-0.9Z-2.9F10.Q0.1X13.25Y16.N26Y11.666N27Y7.334N28Y3.N29G80N30Z0G0M5N31M6T3N32(START 5/8 END MILLN33H3N34M3S950N35G83G99R-0.9Z-1.44Q0.1F10.X13.25Y3.N36Y7.334N37Y11.666N38Y16.N39G80N40Z0G0M5N41M6T1N42G28N43M2

O5844-Mill VMC 20 N1O5844(MILL VMC 20N2(N3(HOME X+10.N4( Y+.100N5( Z+.01 ABOVE TABLEN6(N7S150M3(USE 4020 FLYCUTTERN8Y-0.1Z-0.01F1.G1



N9X-20.F3.N10Y8.N11X20.N12Y-16.N13X-20.N14Y8.1N15Z0.01N16M5N17M2

O5845-Mill VMC 15 N1O5845(MILL VMC 15N2(N3(HOME X+10.N4( Y+5.5N5( Z+.01N6(N7S150M3(USE VMC15 CUTTERN8Z-0.01F1.G1N9X-20.F3.N10Y11.N11X20.N12Y-11.N13Z0.01N14M5N15M2

O6000-Rigid TapCycle

N1O6000(RIGID TAP CYCLEN2G80N3S750N4M19N5G91N6X0.1Y0.1G1F10.N7G84.1Z-1.R+0F750.Q0.0714N8X-0.1Y-0.1G1F10.N9M45N10M45N11M45N12M45N13G80N14M5N15G4P66000N16M99P5N17(!N18(NOTE: O5827 CNC88 TEST WAS MOVED TO TA,5!!!



TA,5 Programs

O5827-Cycle Test N1O5827(CYCLE TEST)N2L100(BEGIN XY RECIPN3G0G90N4G53X10.Y-8.N5G1N6G53X-10.Y8.N7M11N8M12N9M17N10L200(Z RECIP)N11G0G90N12Z0N13G1N14G53Z4.(MOVE FROM SETZ TO TOP STROKE)N15M13N16M17N17L300(A AXIS RECIP)N18G91N19G1F2000.A360.N20M15N21G90N22M17N23L400(B AXIS RECIP)N24G90B5.G0N25G91G1F2000.B-100.N26M14N27G90N28L500(RIGID TAP CYCLE)N29S+R1M5N30L1001N31#IF R2 GT 1 THEN R2=1N32T-5N33G91N34G84.1R+0Z-R2Q0.0714F+R1N35G0X-0.1N36T-4N37X-0.1N38T-3N39X-0.1N40T-2N41X-0.1N42T-1



N43G90X0N44G80N45M3N46G4P3000N47M5/N48T-5/N49G91/N50G74.1R+0Z-R2Q0.0714F+R1/N51G91X-0.1/N52T-4/N53X-0.1/N54T-3/N55X-0.1/N56T-2/N57X-0.1/N58T-1/N59G90X0/N60G80/N61M3/N62G4P3000/N63M5N64L600(CYCLE ORIENTATION AND TURRET)N65#V11=V11+1N66#IF V11 GT 16 THEN V11=1N67#R2=V11N68M3N69T-R2N70G4P3000N71M19N72G4P1000N73M4N74G4P3000N75M19N76G4P1000N77L700(GAIN SELECTION TEST)N78T-2N79M93N80G4P1000N81M92N82T-1N83G4P500N84M91N85G4P500N86L800(RAPID AXES WITH SPINDLE ON)N87G0M3S+R9



N88G53Z4.X-10.Y-8.N89M19N90G4P5000N91X10.Y8.Z0M3(TO Z HOME)N92M19N93G4P5000N94L900(SPINDLE RUN TEST)N95T-10N96G4P20000(20 SECONDS)N97T-1N98G4P20000N99L1000(CHECK Z DISTANCE)N100(THE AZ IS CURRENT DISTANCE FROM Z HOME)N101(TEST SO Z MOVE DOSENOT GO BELOW Z HOME)N102G0G90N103G53Z4.N104#WAITN105#R2=AZN106#IF R2=0 THEN R2=.001N107M17N108M30N109(N110(N111#V1=-1N112#V2=-1N113#V3=-1N114#V4=-1N115#V5=10000N116#V20=0N117(V1=1 FOR A-AXIS)N118(V2=1 FOR B-AXIS)N119(V3=1 FOR RIGID TAP)N120(V4=1 FOR PALLET TEST)N121(V5= MAXIMUM RPM)N122(V10 IS PUBLIC)N123(V11 IS PUBLIC)N124(V20 IS CURRENT SPINDLE RUN IN RPM)N125(V21 IS RPM DIRECTION UP=1,DOWN=-1)N126(V22 IS RPM INCREMENT)N127(R9= V20=MAX RPM)N128(START Z HOME AT THE FURTEST Z- POSITION)N129#:MAINMENUN130#PRINT “ CYCLE TEST PROGRAMN131#PRINT “————-CYCLE TEST PROGRAM————-”N132#IF V1=1 THEN PRINT “* 1- 4TH AXIS”



N133#IF V1=-1 THEN PRINT “1- 4TH AXIS”N134#IF V2=1 THEN PRINT “* 2- 5TH AXIS”N135#IF V2=-1 THEN PRINT “2- 5TH AXIS”N136#IF V3=1 THEN PRINT “* 3- RIGID TAP”N137#IF V3=-1 THEN PRINT “3- RIGID TAP”N138#IF V4=1 THEN PRINT “* 4- PALLET CHANGER”N139#IF V4=-1 THEN PRINT “4- PALLET CHANGER”N140#PRINT “5- MAXIMUM RPM=”,V5N141#PRINT “—————————— ————————”N142#PRINT “SET Z HOME AT MAXIMUM DEPTH”N143#PRINT “SELECT OPTIONS THEN ENTER 6 TO BEGIN”,N144#INPUT V10N145#IF V10=1 THEN V1=V1*-1N146#IF V10=2 THEN V2=V2*-1N147#IF V10=3 THEN V3=V3*-1N148#IF V10=4 THEN V4=V4*-1N149#IF V10 NE 5 THEN:NEXT1N150#PRINT “ENTER MAXIMUM RPM”,N151#INPUT V5N152#IF V5=0 THEN V5=10000N153#:NEXT1N154#IF V10=6 THEN:STARTINGN155#GOTO:MAINMENUN156#:STARTINGN157#IF V1=-1 THEN V1=0N158#IF V2=-1 THEN V2=0N159#IF V3=-1 THEN V3=0N160#IF V4=-1 THEN V4=0N161#R9=V5N162#V20=0N163#V21=1N164#V22=V5/5N165(N166(N167G90N168G10L12P1R+0(RESET D COUNTER)N169T1M6N170#:RUNLOOPN171G91N172G10L12P1R+1.(INCREMENT RUN COUTER IN D-WORD, OFFSET 1)N173G90M49M3S300D1N174F150.N175L101N176#IF V1=0 THEN:NOARICPN177L301



N178#:NOARICPN179#IF V2=0 THEN:NOBRICPN180L401N181#:NOBRICPN182(AXES RECIPROCATING)N183(TESTS WITH XY MAYBE A,B)N184(N185L1001(MOVE TO Z+4 FROM CS AND SET R2)N186G91N187#IF R2 GT 4 THEN R2=4N188G83R+0Z-R2Q0.5F150.N189M45/N190M45/N191M45/N192M45/N193M45N194G90G80N195(START Z RICPROCATING)N196L201N197(TESTS WITH XYZ AB? RICP)N198(CYCLE HI/LOW RANGE)N199M3S1000N200G4P2000N201#V10=0N202#V11=4N203#:HILOWLOOPN204S2000.2N205G4P2000N206S2000.1N207G4P2000N208#V10=V10+V11N209#IF V10 LT 11 THEN:HILOWLOOPN210#V10=0N211#V11=5N212M5N213(FAST CHANGE)N214#:HILOWLOOP1N215S0.1000N216S0.2000N217#V10=V10+V11N218#IF V10 LT 21 THEN:HILOWLOOP1N219(RIGID TAP CALIBRATE TEST)N220#IF V3=0 THEN:NORIGIDN221#V10=100N222#V11=500



N223#:CALLOOPN224#R1=V10N225S+R1N226M3N227G4P2000N228G84.2N229G4P4000/N230M4/N231G4P2000/N232G74.2/N233G4P4000N234#V10=V10+V11N235#IF V10 LT 2000 THEN:CALLOOPN236#:NORIGIDN237(CYCLE ORIENTATION)N238#V11=0N239S100N240L602N241S500N242L604/N243S1000/N244L606/N245S3000/N246L602/N247S+R9/N248L601N249(CYCLE SPINDLE WHILE MOVING AXES)N250(V21 CONTROLS S-WORD VALUE; S100,S200,S300,S200S100,S200,S300)N251(V21 POSITIVE ADDS, NEG SUBTRACTS)N252#:SETRPMN253#IF V21=1 THEN V20=V20+V22N254#IF V21=-1 THEN V20=V20-V22N255#IF V20 LT V22 THEN V21=V21*-1N256#IF V20 LT V22 THEN GOTO:SETRPMN257#IF V20 GT V5 THEN V21=V21*-1N258#IF V20 GT V5 THEN GOTO:SETRPMN259#R1=V20N260S+R1N261#IF V21=-1 THEN R1=4N262#IF V21=1 THEN R1=3N263M+R1N264L901(40 SECONDS PER CALL)/N265L906(7*40=4.6 MINUTES)N266(SECOND PART, NO RECIPICATION)



N267T-1N268M10N269G4P10000N270G0G28N271(CYCLE GAIN SELECTION, 3 SEC PER TEST)N272#:GAINSELN273L703/N274L712N275#IF V3=0 THEN:NORIGIDCYCLEN276(RIGID TAP CYCLES:G84.1,G74.1)N277R1+750.N278L501N279R1+3000.N280L501N281#:NORIGIDCYCLEN282(RAPID AXIS FULL TRAVEL WITH SPINDLE ON)N283G0G90M5N284G53X10.Y8.Z4.N285L801/N286L801/N287L801/N288L801/N289L801N290(TEST TOOL CHANGER)N291#V10=2N292#V11=2N293M3S500N294#:TCLOOPN295#R1=V10N296T+R1M6N297M3N298G4P2500N299#V10=V10+V11N300#IF V10 LT 17 THEN:TCLOOPN301T1M6N302(PALLET CYCLE)N303(RECIPROCATE Z, A, B)N304#IF V4=0 THEN:NOPALLETN305#R1=V20N306M3S+R1N307L201(RECIP Z)N308#IF V1=0 THEN:NOARICP1N309L301N310#:NOARICP1N311#IF V2=0 THEN:NOBRICP1



N312L401N313#:NOBRICP1N314M31(CYCLE PALLET)N315G4P2000N316M31N317G4P2000N318M31N319G4P2000N320M31N321G4P2000N322M5N323M10N324G4P10000N325G0G28N326#:NOPALLETN327#GOTO:RUNLOOP

6001-Ballbar Test N106001(BALLBAR XY PLANE 5.907 RADIUSN2G91N3M19N4M49N5R1+5.907N6G1F40.N7X-0.06N8M0N9G1F40.N10X0.06N11G2I+R1N12I+R1N13M99P6



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