section 1: introduction property of american airlines · cl70-20 detailed parts list 4-4 page 1...

4-Contents

CL70-20 CATERING LIFT TESCO EQUIPMENT LLC

Page

TABLE OF CONTENTS

CHAPTER 4: ILLUSTRATED PARTS LIST

Section 1: IntroductionGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HOW TO ORDER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1PARTS RETURNED FOR CREDIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Section 2: Vendors ListingGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1METHOD OF LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 3: Explanation of Parts List ColumnsFIGURE AND ITEM NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1PART NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CUSTOMER PART NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1EFFECTIVITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1UNITS PER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 4: CL70-20 Detailed Parts ListFINAL ASSEMBLY, CL70-20 CATERING LIFT UNIT - TYPICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SCISSOR LIFT ASSEMBLY, CL70-20 LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

STABILIZER ASSEMBLY, GSE, 1 SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PLATFORM ASSEMBLY, CATERING, FIXED, STANDARD FULL WIDTH . . . . . . . . . . . . . . . . . . . . . 9

PLATFORM ASSEMBLY, CATERING, FIXED, NARROW SLIDER . . . . . . . . . . . . . . . . . . . . . . . . . . 10

PLATFORM ASSEMBLY, CATERING, 2-WAY PLATFORM (OPTIONAL). . . . . . . . . . . . . . . . . . . . . 11

PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM (OPTIONAL). . . . . . . . . . . . . . . . . . . . . 12

HYDRAULIC POWER MODULE INSTALLATION W/RETURN FILTER. . . . . . . . . . . . . . . . . . . . . . . 14

HYDRAULIC ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

ELECTRICAL INSTALLATION - SWITCHES AND ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

MAIN ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CAB INSTRUMENT PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

LOWER CONTROL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

UPPER CONTROL ASSEMBLY - STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

UPPER CONTROL ASSEMBLY W/OPTIONAL ENGINE STOP/START . . . . . . . . . . . . . . . . . . . . . . 25

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4-Contents

TESCO EQUIPMENT LLC CL70-20 CATERING LIFT

4-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

STABILIZER CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12V HYDRAULIC PUMP CONTROL ASSEMBLY - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

VAN BODY ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

OPTIONAL SPARE PARTS (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

DECAL INSTALLATION, CL70-20 LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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INTRODUCTION 4-1Page 1


CHAPTER 4: ILLUSTRATED PARTS LIST

Section 1: Introduction

1. GENERAL INFORMATION

1. Chapter 4 includes the parts lists and illustrations for the unit. Parts lists are subdivided byassembly.

2. Vendor Federal CAGE Codes, listed in numerical order in Section 2, are provided for items notmodified by Tesco Equipment LLC. Vendors, who have not been assigned a CAGE Code, arelisted alphabetically.

3. An explanation of columns assists in using the parts lists.

2. HOW TO ORDER PARTS

Orders will receive prompt attention and errors will be minimized if the customer faxes (954-341-3802)the following information listed below to Tesco. If preferred, orders may also be phoned (954-752-7994)into Tesco. Ask for the Parts Department and have the following information ready.

1. Write order legibly (preferably typewritten).

2. Give the full name, address, and telephone number of the person ordering the parts. Give the fullname and address of the person who is to receive the parts.

NOTE: Give the billing address if different from the shipping address.

3. Specify shipping mode; i.e., via Air Freight, Motor Freight, United Parcel Service, Parcel Post, etc.

4. Indicate the quantity of each item required, starting with units of measure (each, feet, etc.) asrequired.

5. State the Tesco part number, followed by a complete description.

6. If possible, include the serial number of the unit for which parts are required.

7. Include purchase order number as required.

3. PARTS RETURNED FOR CREDIT

1. Before returning any part, permission must be obtained from Tesco Equipment LLC. Give anexact list, description, and part number. Explain why you wish to return the part and what action isdesired: repair, credit, or replacement. Include the serial number of the unit from which the partswere removed.

2. If authority is granted transportation charges must be prepaid, the sender’s name must be markedon the outside of the container, and a return order must be enclosed with the returned parts.

3. Only parts purchased from Tesco may be returned for credit consideration.

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ILLUSTRATED PARTS LIST


4. If a replacement part is desired before returning a defective part, a separate purchase order mustaccompany this request. When credit is approved, your account will be credited with the properamount.

4. RECOMMENDED SPARE PARTS LIST

It is suggested that the following parts be kept in stock and available to the maintenance department.

PARTNUMBER DESCRIPTION SUGGESTED

QUANTITY

ELLT10113-LED LIGHT, Floodlight LED 1

ELLT10115-LED LIGHT, Beacon, Flashing (Amber LED) 1

HYFI10017 FILTER ELEMENT, Return 1

HYMS20040 VALVE, D05 2 Pos./4 Way (Lift) 1

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HYMS20041 VALVE, D05 3 Pos./4 Way (Stabilizer) 1

HYMS20042 COIL, D05 12 V DC (Lift & Stabilizer Valve) 1

HYMS20045 GAUGE, 0-5000 PSI 1

HYMS20046 CARTRIDGE, System Relief Valve 1

HYMS20047 CARTRIDGE, Stabilizer Flow Control Valve 1

HYMS20048 CARTRIDGE, Lift Flow Control Valve 1

HYMS20049 CARTRIDGE, Hand Pump Valve 1

HYMS20052 VALVE, Check, Inlet 1

HYMS20071 COIL (Optional 2-Way or 4-Way Platform) 1

HYPS10008 SWITCH, Pressure (Stabilizer) 1

HYRK10022 SEAL KIT, Platform Traversing Cylinder (Optional 2-Way or 4-Way Platform)

1

HYRK10023 SEAL KIT, Stablizer Cylinder, Double Acting 1

HYRK10048A SEAL KIT, Lift Cylinder, Single Acting 1

HYVA10087 VALVE, Check, Double Pilot 1

HYVA10210 VALVE, Lowering 2-Way N/C Sol 1

HYVA10245 CARTRIDGE, Pressure Reducing500-3000 psi

1

HYVA10248 CARTRIDGE, Flow Control (Optional 2-Way or 4-Way Platform)

1

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INTRODUCTION4-1Page 3

CL70-20 CATERING LIFTTESCO EQUIPMENT LLC

ELAS70004 1

ELAS70004-C 1

ELAS70005 1

ELAS70005-CAB 1

ELAS70005-SOLENOID 1

ELAS70006 1

ELAS70007 1

ELAS70007-C 1

ELAS70011 1

ELAS70012 1

ELAS70013 1

ELAS70014 1

ELAS70015 1

ELAS70016 1

PARTNUMBER DESCRIPTION SUGGESTED

QUANTITY

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PNL-CL3010 STABILIZER CONTROL STATION

M-12 CABLE 15FT STAB STATION

PNL-CL4010 PLATFORM CONTROL STATION

M12 CABLE KIT 25FT PLATFORM STATION

PLATFORM SOLENOIDS CABLE

PNL-CL5010 SOLENOID DRIVER MODULE

PNL-CL6010 INSTRUMENT PANEL

M12 CABLE KIT 30FT IP PANEL

SENSORS CABLE SET

CABLE 30 FT ENDINE

CABLE 55FT LIGHTS

CABLE 5FT AUX

CABLE 6FT SOLENOIDS

PROXIMITY SENSORS WITH PIGTAILS

HYVA10250 VALVE (Optional 4-Way Platform) 1

HYVA10251 CARTRIDGE, Pressure Reducing (Optional 2-Way or 4-Way Platform)

1

ELAS70001 PNL-CL0010 MAIN PANEL

ELAS70002 PNL-CL1010 UPPER CONTROL STATION

ELAS70002-C M12 CABLE KIT 55FT UPPER STATION

ELAS70003 PNL-CL20 GROUND CONTROL

ELAS70003-C M12 CABLE KIT 15FT GROUND STATION

1

1

1

1

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VENDORS LISTING 4-2Page 1


Section 2: Vendors Listing

1. GENERAL INFORMATION

The CAGE Code is a five position code that identifies contractors doing business with the FederalGovernment, NATO member nations, and other foreign governments. The CAGE Code is used tosupport a variety of mechanized systems throughout the government and provides for a standardizedmethod of identifying a given facility at a specific location. The Defense Logistics Information Service(DLIS) has sole responsibility for assigning and maintaining the CAGE Code Master File.

2. METHOD OF LISTING

This list is arranged in numerical sequence by manufacturer's CAGE number.

Vendors, who have not been assigned a CAGE Code, will be listed in alphabetical order.

A. Vendors Listed Alphabetically

Eaton Corporation14615 Lone Oak Rd.Eden Prairie, MN 55344www.aeroquip.com

Fluid Power Products Inc4420 Independence Court Sarasota, Florida 34234 www.fppinc.com

Parker Hannifin Corporation Chelsea Products Division 8225 Hack Cross Rd.Olive Branch, Mississippi 38654 www.parker.com/chelsea

Prince Manufacturing Corp612 N. Derby LanePO Box 7000North Sioux City, SD 57049-7000 www.princehyd.com

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B. Vendors Listed By Cage Code

This list is arranged in numerical sequence by the vendor’s assigned CAGE Code. The CAGECodes have been taken from http://www.gidm.dlis.dla.mil/bincs/begin_search.asp.

63502

1EV30

Custom Hoist, Inc.771 Country Rd. 30APO Box 98Hayesville, OH 44838 www.customhoists.com

Georgia Hydraulic Inc.8915 Bright Star Rd. Douglasville, GA 30134-1404

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EXPLANATION OF PARTS LIST COLUMNS 4-3Page 1


Section 3: Explanation of Parts List Columns

1. FIGURE AND ITEM NUMBER

The first column provides a cross reference between the parts listed and the illustrations. To find a viewof the part listed and its visual relationship to the assembly, locate the figure and item number in the list,then refer to the indicated illustration and locate the part by item number. To find a part number anddescription in the parts list, locate the part on an illustration, note the item number, then refer to the partslist and locate the applicable part number and description.

2. PART NUMBER

The second column lists the part number necessary for reordering repair parts. In addition, theNomenclature column contains the Vendor Cage Code and part numbers for all vendor-supplied itemsthat have not been reworked by TESCO Equipment LLC. Standard commercial hardware can beordered from TESCO, from one of our distributors, or directly from the vendor.

3. CUSTOMER PART NUMBER

A column is provided so that individual customers can add their own part numbers.

4. NOMENCLATURE

The fourth column lists the description of each item in the parts list. The identifying noun or key word isthe first word in the nomenclature column. The remainder of this column contains the rest of thedescription to assist in completely identifying the item. Vendor Cage Codes or Vendor names are listedafter the description followed by the part number in parentheses. The vendor code number is precededby the capital “V”.

5. EFFECTIVITY

Effectivity shall indicate the applicability of parts to any given piece of equipment. When an item isapplicable to all units, no effectivity shall be shown.

6. UNITS PER ASSEMBLY

The final column indicates the quantity of each part required to complete the next higher assembly. Theabbreviation REF indicates that a part number is referenced to another list; this practice insures that thequantity shown on the list does not exceed the quantity used on the hi-lift.

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CL70-20 DETAILED PARTS LIST 4-4Page 1


Section 4: CL70-20 Detailed Parts List

1. FINAL ASSEMBLY, CL70-20 CATERING LIFT UNIT

2. SCISSOR LIFT ASSEMBLY, CL70-20 LIFT

3. STABILIZER ASSEMBLY, GSE, 1 SET

4. PLATFORM ASSEMBLY, CATERING, FIXED, STANDARD FULL WIDTH

5. PLATFORM ASSEMBLY, CATERING, 2-WAY PLATFORM (OPTIONAL)

6. PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM (OPTIONAL)

7. HYDRAULIC POWER MODULE INSTALLATION

8. HYDRAULIC ASSEMBLY

9. ELECTRICAL INSTALLATON - SWITCHES AND ALARM

10. MAIN ELECTRICAL CONTROL BOX ASSEMBLY

11. CAB INSTRUMENT PANEL ASSEMBLY

12. LOWER CONTROL ASSEMBLY

13. UPPER CONTROL ASSEMBLY - STANDARD W/ ENGINE STOP/START

14. 4-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL

15. 2-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL

16. STABILIZER CONTROL ASSEMBLY

17. 12V HYDRAULIC PUMP CONTROL ASSEMBLY

18. VAN BODY ELECTRICAL INSTALLATION

19. OPTIONAL SPARE PARTS (IF EQUIPPED)

20. DECAL INSTALLATION, CL70-20 LIFT

Figure 1, Figure 2

Figure 3, Figure 4

Figure 5

Figure 6

Figure 7

Figure 8

Figure 9

Figure 10

Figure 11, Figure 12

Figure 13

Figure 14

Figure 15

Figure 16

Figure 17

Figure 18

Figure 19

Figure 20

Figure 21

Figure 22

Figure 23, Figure 24, Figure 25

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Figure 1FINAL ASSEMBLY, CL70-20 CATERING LIFT UNIT - TYPICAL

2

7

4

1

3

5

6

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Figure 2FINAL ASSEMBLY, CL70-20 CATERING LIFT UNIT - TYPICAL

9

VAN BODY W/OPTIONALSHELF SHOWN

VAN BODY W/OPTIONALBENCH SHOWN

10

8

PLATFORM W/OPTIONALSCREEN COVER SHOWN

11

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FINAL ASSEMBLY, CL70-20 CATERING LIFT UNIT - TYPICAL

Figure 1, Figure 2

ITEMNO PART NO. CUSTMER

PART NO. NOMENCLATURE EFF.UNITSPER

ASSY

1 1- CBAL20077

- CBAL20009

2 1- ASBP11410

- ASBP11412

- ASBP30302- ASBP303123 ASLT10010 14 ASOR10002 25 ASBR10000 16 WSTP10041 17 18 WFRM10009 2- FFRM10013 19 1- WSLF10001- WSLF10000

10 1- WFRM10014 1- TEMS10077 1

11 TEHD10020

• Customer Option• VAN BODY, Catering 21 ft FRP

Aluminum Floor, CL3• VAN BODY, Catering 20 ft FRP

Aluminum Floor, CL3• Customer Option• PLATFORM, Catering, Fixed, Std. Full

Width• PLATFORM, Catering, Fixed, Narrow

Slider• PLATFORM, Catering 4-Way Platform• PLATFORM, Catering 2-Way Platform

• SCISSORS LIFT ASSY, 8K CL3• STABILIZER ASSY, GSE, 1 Set• STEP, Rear, Heavy Duty• STEP, Rear• CHASSIS• FRAME, Platform Opening Weldment

• FRAME, Platform Opening Grate• SHELF (Optional)• SHELF WELDMENT, 16 x 60• SHELF WELDMENT, 15 x 48• BENCH (Optional)• SEAT FRAME• SEAT CUSHION

• PINTLE HOOK (Optional) 1

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Figure 3SCISSOR LIFT ASSEMBLY, CL70-20 LIFT

ASLT10010

1

3, 12

3, 12

2

4, 5, 6, 7, 12, 13

22

MAINTENANCE PROP

VIEW A

VIEW B

VIEW C

8

9, 11, 12

9, 10, 11, 12

21

14

VIEW A

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ASSY

1 • FRAME, Upper, CL3 12 • FRAME, Lower, CL3 13 FPIN10012 • PIN, Scissor Front Pivot 1.5 x 7.125” Lg 44 FPIN10013 • PIN, Scissors Center Pivot 2.5 x 8.56” Lg

w/Grease Hole2

5 • SCREW, Hex Hd Cap 3/8-16 x .75” LgGr. 8

4

6 • WASHER, Flat Hard 3/8 ZP 47 FPAL10197 • PIN, Retainer Plate Center 28 FPIN10015 • PIN, Lower Scissor Roller 1.5 x 10.85” Lg

w/Grease Hole2

9 AROL10001 • ROLLER, Scissor Lift w/Bushing 410 FPIN10014 • PIN, Upper Scissor Roller 1.5 x 10.85” Lg

w/Grease Hole2

11 FBSH10027 • BUSHING, Bronze Roller 4

VIEW B

Figure 4SCISSOR LIFT ASSEMBLY, CL70-20 LIFT

ASLT10010

14

16 1719 1816

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- Not Shown

12 FBSH10022 213 HYCY10080 2

- HYRK10048A 114 FPIN10017 2

16 TEHD20115 417 FBRK10179 2

18 FBRK10180 219 FBRK10181 2

20 WARM10008 221 TEHD10017

• THRUST WASHER, Bronze, Center Pin• CYLINDER, Single Acting

(V63502 #63-659-77)• SEAL KIT (SK-63-400)

• PIN, Cylinder Upper 1.75 x 9” Lg w/Grease Hole

• BEARING, Trunion• TRUNION BEARING HOUSING, Outer,

Cylinder• SPACER, Trunion Bearing Housing• TRUNION BEARING HOUSING, Inner,

Cylinder• MAINTENANCE PROP WELDMENT• PIN, Quick Release, 3/8 x 3 1/2 w/8”

Lanyard2



ASSY

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Figure 5STABILIZER ASSEMBLY, GSE, 1 SET

ASOR10002

- Not Shown



ASSY

1 HYCY10028 2

- HYRK10023 12 WOUT10003 23 WOUT10004 24 FPIN10010 25 FPIN10009 26 FPIN10008 27 FPIN10011 28 WOUT10005 19 HYVA10087

• CYLINDER, Double Acting(Prince #PMC-5612)

• SEAL KIT (PMCK-5600)• LEG, Stabilizer, CL3• PAD, Stabilizer, CL3• PIN, Foot Pin 1.25 x 9.625 Lg••

PIN, Cylinder Rod 1.25 x 7.46 LgPIN, Stabilizer Pivot 1.5 x 11.56 Lg

• PIN, Cylinder Base 1.25 x 11 Lg• BASE, Stabilizer, CL3• VALVE, Check, Double Pilot• Pressure Switch Ad; 250-950 PSI

2

1

34

56

7

9

2

8

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1- HYPS10008

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Figure 6PLATFORM ASSEMBLY, CATERING, FIXED, STANDARD FULL WIDTH

ASBP11410



ASSY

1 WSBP11410 12 WROL39040 43 FBRK15002 14 FPIN94044 15 HYFT10142 16 FROL13464 87 WDEK13600 18 TERB70092 19 WRAL23012 2

10 TERB10302 211 TEHD10016

• PLATFORM WELDMENT, Fixed• ROLLER SET, Lower Intergral Slider• PLATE, Platfrom Mount 1/2”• PIN, Lower Slider 1.25 x 3” Lg• GREASE FITTING

• ROLLER ASSY, Lower Integral Slider• WELDMENT, Deck Aluminum• BUMPER, Rubber, Fixed Platform Front• HANDRAIL, Extendable, Aluminum• BUMPER, Rubber, Extending Handrail• PIN, Quick Release, 3/8 x 2 1/2 w/8”

Lanyard2

1

2, 3, 4, 5, 6

8

9

11

7

10

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Figure 7PLATFORM ASSEMBLY, CATERING, 2-WAY PLATFORM (OPTIONAL)

ASBP30312



ASSY

1 WDEK50965 12 WROL39040 23 FROL13464 24 HYFT10142 25 FBRK15001 26 TEHD10234 88 WDEK50961 19 TERB29670 1

12 WRAL23010 213 FRAL13011 114 TERB10302 117 TEHD10016 218 ELMS10159 1

• PLATFORM, Main Deck 2-Way• ROLLER SET, Lower Integral Slider• ROLLER ASSY, Lower Integral Slider• GREASE FITTING 3/16• PLATE, Top Roller Set• CAM FOLLOWER, Upper Platform• DECK, Extendable• BUMPER, Rubber 7 OD x 5 ID x 92” Lg• HANDRAIL, 2-Way Platform• PIPE, Handrail, Extendable• BUMPER, Rubber 2 OD x 1.25 ID x 16”• PIN, 3/8 x 2 1/2 w/8” Lanyard• TRACK, Cable Feed Through 2.83 Wide 6 ft.

2, 3, 4

14

9

17

18

1

12, 13

5, 6

8

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Figure 8PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM (OPTIONAL)

ASBP30302

10

2, 3, 4

14

9

8

5, 6

17

18

20

19

17

11

12, 13

15

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PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM (OPTIONAL)ASBP30302

Figure 8



ASSY

1 WDEK33204 • PLATFORM, Main Deck 4-Way 12 WROL39040 •• ROLLER SET, Lower Integral Slider 23 FROL13464 •• ROLLER ASSY, Lower Integral Slider 24 HYFT10142 •• GREASE FITTING 3/16 25 FBRK15001 •• PLATE, Top Roller Set 26 TEHD10234 •• CAM FOLLOWER, Upper Platform 87 WDEK33207 • TRAVERSING DECK ASSY 18 WDEK33208 • DECK, Extendable 19 TERB10018 •• BUMPER, Extending Platform, Rubber

7 OD x 5 ID x 48” Lg1

10 WRAL79019 • HANDRAIL, Foldable Left 111 WRAL79018 • HANDRAIL, Foldable Right 112 WRAL13099 • HANDRAIL, Extendable Small, Catering 213 FRAL13299 •• PIPE, Handrail, Extending Platform 114 TERB10314 •• BUMPER, Rubber 2 OD x 1.25 ID x 14”

Lg1

15 WRAL79339 • WELDMENT, Handrail Sliding 216 TEHD10197 •• ROLLER, Steel 1.38 x .38 x .31-18 217 TEHD10016 • PIN, Quick Release, 3/8 x 2 1/2 w/8”

Lanyard2

18 TEHD10017 • PIN, Quick Release, 3/8 x 3 1/2 w/8”Lanyard

2

19 ELMS10159 • TRACK, Cable Feed Through 2.83 Wide6 ft

1

20 ELMS10161 • TRACK, Cable Feed Through 2.09 Wide6 ft

1

July 08

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Figure 9HYDRAULIC POWER MODULE INSTALLATION W/RETURN FILTER

TR38N12NAHXN

12

2

10

3

11

9

14

578 6

4

7

VIEW FROM REAR

16

13

17

18

15

1

4-4Page 14July 19

TOP OF MANIFOLD FILTER(shown from rear of

Hydraulic Pump)

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HYDRAULIC POWER MODULE INSTALLATION W/RETURN FILTERTR38N12NAHXN

Figure 9

ITEMNO PART NO. VENDOR


ASSY

1 HYMS20043 CF-30 • FILLER CAP, Hydraulic Tank w 50 PSIBypass

1

2 HYMS20046 RVED LAN • CARTRIDGE, System Relief Valve 13 HYMS20047 NFDD LGN • CARTRIDGE, Stabilizer Flow Control

Valve1

4 HYMS20049 241871 • CARTRIDGE, Handpump Valve 15 HYMA10008 A705 019 DO3 • MANIFOLD, CL2 W/Return Filter

Provision1

6 HYMS20041 1

7 HYMS20042 3

8 HYMS20040

1

9 HYVA102451

10 HYMS200481

11 HYMS200451

12 HYMS200521

13 HYFI100171

14 HYMS101871

15 HYMS20051

1

16 HYMS20050

1

17 HYFI50000

1

18 HYFI20015

• VALVE, D05 3 Pos./4 Way (Stabilizer)

• COIL, D05 12VDC (Lift & StabilizerValve)

• VALVE, D05 2 Pos./4 Way (Lift)

• CARTRIDGE, Pressure Reducing500-3000 psi

• CARTRIDGE, Lift Flow Control Valve• GAUGE, 0-5000 PSI• VALVE, Check, Inlet• FILTER ELEMENT, Return• MOUNTING CAP, Filter Element

• PUMP, Auxiliary, 12VDC

• HANDLE, Handpump

• STRAINER, Tank

• SIGHT GAUGE

1

July19

RPE4-103Y11/ 01200E1N2-580

936-4610

RPE4-102Y51/ 01200E1N2-580

PRFB-LAN

FDEA LAN

VJ3-20-015-SLE 25END 25000

1300383137-0112

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Figure 10HYDRAULIC ASSEMBLY

6

2

8

9

10

4

7

7

9

8

10

11

OPTIONAL 2-WAY PLATFORM

OPTIONAL 4-WAY PLATFORM

LIFT CYLINDER

3

4-4Page 16June 19

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- Not Shown

HYDRAULIC ASSEMBLY

Figure 10



ASSY

- 1

2 ELMS10009 1

3 HYVA10210 2

4 HYCY10035 2

HYRK10022 1

6 HYVA10241 1

7 HYVA10250

• PUMP, 19 GPM Gear PG020 ORING• PTO

• SOLENOID, Hydraulic PTO, 12 VDC(Chelsea 379686-1)

• VALVE, Lowering 2-Way N/C Sol(Eaton SV10-20M8TN-12DG)

• CYLINDER, Platform Traversing(1EV30 #GHC251510PP-24/0)

• SEAL KIT(1EV30 #GHC2-2510PP-SK)

• VALVE ASSY, 4-Way Platform• VALVE (Eaton RPE3-043Z11/01200E1

N2 580)2

HYMS20071 ••• COIL (936-0062-12VDC) 4

9 HYMS20070 •• SUBPLATE (A508-168-DO3) 1

10 HYVA10248 •• CARTRIDGE, Flow Control(NFCC-LCN)

1

11 HYVA10251 •• CARTRIDGE, Pressure Reducing(PRDB-LSN)

1

12 HYVA10254 • VALVE ASSY, 2-Way Platform 1

July 19

1 -

-

-

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Figure 11ELECTRICAL INSTALLATION - SWITCHES AND ALARMS

1

1

Up Limit

8

1

TRANSMISSION2

3

4

PLATFORM EXTEND INHIBIT - OPTIONAL(4-WAY PLATFORM SHOWN)

6

AIRCRAFT CONTACT SENSING BUMPER - OPTIONAL

(FIXED PLATFORM SHOWN)

4-4Page 18 July 19

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Figure 12ELECTRICAL INSTALLATION - SWITCHES AND ALARMS

Figure 11, Figure 12



ASSY

1 ELAS70016 3

2 ELSW10042 1

3 HYPS10008 1

4 1

6

1

1

8

ASBP30308

1

- ELSW10094

ASBP11413

- ELSW10094

ELAL10001

• PROXIMITY SENSORS with Pig Tails

• SWITCH, Pressure(V13445 #8640)

• SWITCH, Pressure (Stabilizer)

• 4-Way Platform Limit Sensor Installation

• SWITCH, Micro Lever(V91929 #DTE6-2RQ2)

• Fixed Platform Bumper Sensor Installation

• SWITCH, Micro Lever(V91929 #DTE6-2RQ2)

• ALARM, Down Horn 2

8

July 19

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Figure 13MAIN ELECTRICAL CONTROL BOX ASSEMBLY

ELAS70001

1

4-4Page 20July 19

HYDRAULIC CONTROLS

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Figure 14CAB INSTRUMENT PANEL ASSEMBLY



ASSY

1 ELAS70007 1• PANEL ASSEMBLY

4-4Page 21 July 19

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Figure 15LOWER CONTROL ASSEMBLY



ASSY

1 ELAS70003 1• LOWER CONTROL ASSEMBLY

July 19

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Figure 16UPPER CONTROL ASSEMBLY - STANDARD



ASSY

1 ELAS70002 1• UPPER CONTROL ASSEMBLY

4-4Page 23Juiy19

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Figure 17 & Figure 182 or 4-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL



ASSY

1 ELAS70005 1• 4-WAY PLATFORM CONTROL

4-4Page 24 July 19

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ASSY

1 ELAS70004 1• STABILIZER CONTROL ASSEMBLY

4-4Page 28July 19

Figure 19STABILIZER CONTROL ASSEMBLY

NOTE: Control position is optional depending on customer preference.

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Figure 2012V HYDRAULIC PUMP CONTROL ASSEMBLY



ASSY

1 12 1

ELMS10245 CF1PBELMS10328

• ENCLOSURE, 1 Hole• FUSE, 300 AMP

2

July19

1

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Figure 21VAN BODY ELECTRICAL INSTALLATION



ASSY

1 ELLT10113-LED 22 ELLT10115-LED 13 FBRK10048 14 ELSW10046 15 ELLT10010 26 ELLT10012 27 ELLT10101-LED

• LIGHT, Floodlight LED• LIGHT, Beacon, Flashing (Amber) LED• BRACKET, Beacon Mount• TIMER SWITCH• REFLECTOR, Red Adhesive 3” Dia.• REFLECTOR, Amber Adhesive 3” Dia.• LIGHT, LED, w/Surface Mount 6

2, 3

VAN FRONT VAN REAR

4

11

567

4-4Page 30 July 19

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Figure 22OPTIONAL SPARE PARTS (IF EQUIPPED)

1

3

5

2

4

OPTIONAL EXTENDED BUMPER W/GUARD SHOWN

6

9

87

July 08

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ILLUSTRATED PARTS LIST4-4Page 32


OPTIONAL SPARE PARTS (IF EQUIPPED)

Figure 22



ASSY

1 TEHD10247 • STRAP, Tie Down 16 ft -2 TEHD10089 • TIRE 13 TEMS20010 • JACK, Bottle 20 Ton 14 TEHD10354 • LUG WRENCH, 4 Way 15 WRMP10002 • RAMP, 10” Drop 16 TEXT10001 • FIRE EXTINGUISHER, 10 lb. 17 TEMS10044 • WHEEL CHOKE, Yellow 28 TEHD10524 • BUMPER GUIDE, Orange 3’ 29 TEHD10373 • STRAP, 2” Pull Webbing Door 60” 1

July 08

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Figure 23DECAL INSTALLATION, CL70-20 LIFT

BOTH SIDES3

1

2

BOTH SIDESFRONT &REAR

4

5 6BOTH SIDESBOTH SIDES

July 08

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ILLUSTRATED PARTS LIST4-4Page 34



7

8

9

10

July 08

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11

INSIDE REAR VAN DOOR

17

13 1314

12 A

1

216

18BOTH SIDES

13

OPTIONAL 4-WAY PLATFORM SHOWN

OPTIONAL PLATFORM CONTACT DOWN INHIBIT - WARNING DECAL (FIXED PLATFORM SHOWN)

July19

15

12

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DECAL INSTALLATION, CL70-20 LIFT

Figure 23 thru Figure 25



ASSY

1 TEDE11326 22 TEDE11327 23 TEDE11885 2

4 TEDE11331 85 TEDE11483D 26 TEDE11322 27 TEDE12277 18 TEDE11532 19 TEDE21611C 1

10 TEDE20016 111 TEDE1996A 112 TEDE11485 2

13 TEDE11482

2

14 TEDE11501 1

15 TEDE40006 1

- TEDE40007 1

16 TEDE50006 1

- TEDE50007 1

17 TEDE11985 1

18 TEDE21885

• CAUTION, Inspect Vehicle• DANGER, You Must Not Operate• CAUTION, Stand Clear of Descending

Platform• CAUTION, Stand Clear of Outriggers• Maintenance Safety Prop Operation• DANGER, Never Work Under Platf.• Electrical Panel• Hydraulic Oil Only• Emergency Override Procedure• Emergency Hi-Lift Lowering• Mfg By Tesco Equipment LLC• Maximum Load 7,000 lb• Maximum Load 7,000 lb (Small)• WARNING, Pinch Point• CAUTION, Mechanical Pinch Point• Unit Operation - Std. Eng. Stop Upper

Control• Unit Operation - Optional Eng. Stop/Start

Upper Control• Operating Procedure - Std. Eng. Stop

Upper Control• Operating Procedure - Optional

Eng. Stop/Start Upper Control• DANGER, Do not Open Door• WARNING, Do not Step on Bumper

(Optional Platform Contact Down InhibitSwitch)

3

4-4Page 36July 19

2TEDE11485A

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section 1: introduction property of american airlines · cl70-20 detailed parts list 4-4 page 1...

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