sas global mining 2010 v2

5
GLOBAL MINING Innovative Solutions for Wear, Process, and Equipment

Upload: phillizak

Post on 12-Jun-2015

694 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: Sas Global Mining 2010 V2

SAS Global Corporation21601 Mullin Ave., Warren, MI 48089 • 248-414-4470 • Fax: 248-414-4480

www.sasglobalcorp.comCopyright © 2010 SAS Global Corporation

Sustaining Company Member Made with pride in the

USA

Made with pride in the

USA

Extensive Range of Available Thicknesses

From thick to thin, SAS Global has you covered. Thicknesses range from the thinnest 1/8" on 1/8" to the thickest 1/2" on 1/2" (Heavier sizes available). The 1/8" on 1/8" SA1750CR is the perfect choice when weight is an issue and you still require unparalleled wear resistance. Every available thickness has unsurpassed chromium carbide content, a hardened matrix, even penetration, and industry leading flatness.

SA1750CR sets the industry standard for controlling abrasive wear. SA1750CR is a Chromium Carbide Overlay Plate consisting of a Hypereutectic Matrix with up to 40% Chromium Carbides metallurgically fused to an appropriate steel substrate. This large amount of hard chromium carbides allows SA1750CR to thrive in environments of extremely high abrasion.

SAS not only developed the manufacturing method, but also built and engineered the equipment used for this process. All of the alloys used in the creation of SA1750CR are custom blended by SAS Global, enabling quality control from start to finish, and insuring you receive the finest product available today.

Experience what you deserve with SAS Global’s SA1750CR Chromium Carbide Overlay Plate, the true Premium.

Very Smooth Surface

SA1750CR: Premium Chromium Carbide Overlay Plate

Vanguard Alloy Wear Plate

• Through hardened for extra long service life• Long service life equates to less downtime• 460 to 540 Brinell Hardness• High abrasion and impact resistance• Low Phosphorus and Sulphur content• Low Carbon Content• High Chrome Content• Fine-Grain, Hard Microstructure

Available Thicknesses & Sizes: Flat PlateStock Thicknesses Full Plate Size

1/4" through 2" • 2.5" • 3" • 4" 96" x 288"

Greater than 4-1/4" - Inquire for availabilityCustom cut plate sizes are available

SAS developed Vanguard Alloy Wear Plate to specifically meet the needs and challenges associated with extreme working environments. Vanguard is a water quenched, through-hardened, martensitic steel that is highly impact and abrasion resistant. The homogeneous hardness of Vanguard is achieved by its fine-grain microstructure, which is steadily cooled during its special quench and tempering process. Vanguard is also a very strong and tough wear plate due to its low phosphorus and sulphur content. The high hardness and strength of Vanguard allows it to outlast AR400 by 2 to 3 times. This allows a thinner, lighter weight liner plate to be utilized.

Vanguard Wear Strips are pre-cut and ready for immediate shipment

Call for available in-stock sizes or have strips cut to your specifications

Advantages

GLOBAL MININGInnovative Solutions for Wear, Process, and Equipment

Page 2: Sas Global Mining 2010 V2

GLOBAL MINING Performance Truck Bed Liner Systems

Copyright © 2010 SAS Global Corporation

SAS Global Mining realizes the importance of maintaining your mining operation at its peak performance level. SAS understands the unique challenges associated with mining and has developed innovative solutions, which are capable of handling even the harshest of environments. This is why SAS Global Mining is the complete source for all of your wear protection needs. SAS Global not only fabricates, but also develops and produces our own wear resistant materials to meet your specific needs and specifications.

For over 50 years SAS Global Corporation has been one of the nation’s leading suppliers of chromium carbide overlay plate, abrasion resistant steels, ceramics, and hard facing materials. With locations in Michigan, Nevada, and Texas, SAS Global is able to serve all of the United States, Canada, Mexico, and beyond. SAS can provide complete material processing, custom fabrications, and engineering services.

If so, the SAS Global Truck Bed Exchange Program is your answer. Depending on the project scope, SAS can provide you with a temporary truck bed for your truck while its bed is being lined and/or repaired. The SAS Global Nevada location is equipped to handle the delivery and rework of your truck beds in an efficient and timely manner. Contact SAS Global to discuss an exchange program that will meet all your specific needs.

SAS Global Nevada is also capable of doing work at your site with our fully equipped fleet of mobile service trucks.

Do you have truck beds that need to be lined and/or repaired, but you can’t afford the equipment downtime?

SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay plate and Vanguard Alloy Plate to create liner systems for your truck beds. SA1750CR and Vanguard Alloy Plate have superior abrasion resistant qualities that provide a long service life. No matter how small or large your truck bed is, SAS can develop a system to meet all of your needs.

SA1750CR Chromium Carbide Overlay Plate takes an extreme impact inside of a truck bed without damaging the integrity of the plate.

The impact was so severe it bent the support rails of the truck bed, yet the SA1750CR Overlay held strong.

SA1750CR Chromium Carbide Overlay Plate provides a very smooth surfaceand can withstand the harshest environments.

SA1750CR Truck Bed Liner System Out Dumps The Competition

This (11) second difference results in more loads per shift over the OEM style.

793C With SAS Global Liner System 793C With OEM Grid System

The OEM Liner takes 24.11 seconds to dump a full load.

The SAS Liner System dumps a full load in just 13.08 seconds.

Page 3: Sas Global Mining 2010 V2

GLOBAL MINING Performance Dozer Blade Liner Systems Performance Shovel Bucket Liner Systems & Rebuilds

Performance Front End Loader Liner Systems

Copyright © 2010 SAS Global Corporation

SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay plate to create liner systems for your dozer blades. SA1750CR’s low coefficient of friction allows for a much faster push, which increases productivity. This smooth package also eliminates material hang-up on the blade surface. This allows the material to flow easily across the surface of the blade liner, which reduces fuel consumption. This reduction in fuel alone will generate very substantial savings.

SAS Global Mining Front End Loader Liner Systems are designed to provide a faster load and unload of the bucket. This is achieved by the utilization of SA1750CR Chromium Carbide Overlay Plate. SA1750CR plate has a very smooth surface that gets slicker with use and is highly abrasion resistant. This very smooth surface prevents material hang-up.

Would you like longer life and more productivity from your front end loader buckets?

SAS Global Mining Shovel Bucket SA1750CR Liner Systems are designed to provide a faster load and unload of the bucket and reduce material hang-up. Complete rebuilds of your shovel buckets are also available from SAS Global.

The bucket below was shipped to SAS for inspection and rebuilding. Magnetic particle inspection was performed to identify cracks that were not readily discernible through visual inspection. The inside cheek, outer sidewall, and basket/scroll were stripped of the worn wear strips. The numerous worn wear strips were replaced with large, continuous plates of SA1750CR. This provided fewer seams for wear, enhanced material flow, and less material sticking to the bucket surface. In addition, the lip, vertical cutting edge, heel bands, bushings, and a four-inch section at the rear of the basket/scroll were removed and replaced. The rebuild was completed by replacing the worn bushings, and installing a new cast lip, teeth adapters and teeth.

The images below show the condition of the bucket when it arrived at SAS Global Headquarters prior to the rebuild, depicting various stages of rebuild and finally the finished bucket.

SAS Global can provide you with a high performance liner system and/or complete rebuild.

Page 4: Sas Global Mining 2010 V2

GLOBAL MINING Performance Drag Line Liner Systems Performance Chutes and SA1750CR Piping Systems

Performance Drag Line Pins and Bushings

Copyright © 2010 SAS Global Corporation

SAS Global Mining utilizes SA1750CR Chromium Carbide Overlay Plate and Vanguard Wear Plate to create liner systems for your Dragline Buckets. The SA1750CR provides a long service life with its superior abrasion resistant qualities, and the Vanguard Alloy Plate combines abrasion resistance with the ability to withstand high impact. No matter what the size of your bucket, SAS can develop a liner system to meet all of your needs.

Why throw away your worn pins? SAS Global’s Inventory Exchange Program can save you money by taking worn pins and rebuilding them on a planned schedule. Worn pins received from mines are marked with permanent serial numbers. SAS then stores them in our own inventory, and rebuilds them during the year well ahead of your next planned maintenance. A continuous supply of fresh pins will always be available for when you need them. SAS Global feels we have developed a very comprehensive rebuilding service to meet all of your needs, all at a great savings to you.

New pins and bushings are also available through SAS Global Mining.

New and Rebuild Pins are available from SAS Global Corporation

Performance Hammers, Breaker Plates, and Augers

Page 5: Sas Global Mining 2010 V2

SAS Global Corporation21601 Mullin Ave., Warren, MI 48089 • 248-414-4470 • Fax: 248-414-4480

www.sasglobalcorp.comCopyright © 2010 SAS Global Corporation

Sustaining Company Member Made with pride in the

USA

Made with pride in the

USA

Extensive Range of Available Thicknesses

From thick to thin, SAS Global has you covered. Thicknesses range from the thinnest 1/8" on 1/8" to the thickest 1/2" on 1/2" (Heavier sizes available). The 1/8" on 1/8" SA1750CR is the perfect choice when weight is an issue and you still require unparalleled wear resistance. Every available thickness has unsurpassed chromium carbide content, a hardened matrix, even penetration, and industry leading flatness.

SA1750CR sets the industry standard for controlling abrasive wear. SA1750CR is a Chromium Carbide Overlay Plate consisting of a Hypereutectic Matrix with up to 40% Chromium Carbides metallurgically fused to an appropriate steel substrate. This large amount of hard chromium carbides allows SA1750CR to thrive in environments of extremely high abrasion.

SAS not only developed the manufacturing method, but also built and engineered the equipment used for this process. All of the alloys used in the creation of SA1750CR are custom blended by SAS Global, enabling quality control from start to finish, and insuring you receive the finest product available today.

Experience what you deserve with SAS Global’s SA1750CR Chromium Carbide Overlay Plate, the true Premium.

Very Smooth Surface

SA1750CR: Premium Chromium Carbide Overlay Plate

Vanguard Alloy Wear Plate

• Through hardened for extra long service life• Long service life equates to less downtime• 460 to 540 Brinell Hardness• High abrasion and impact resistance• Low Phosphorus and Sulphur content• Low Carbon Content• High Chrome Content• Fine-Grain, Hard Microstructure

Available Thicknesses & Sizes: Flat PlateStock Thicknesses Full Plate Size

1/4" through 2" • 2.5" • 3" • 4" 96" x 288"

Greater than 4-1/4" - Inquire for availabilityCustom cut plate sizes are available

SAS developed Vanguard Alloy Wear Plate to specifically meet the needs and challenges associated with extreme working environments. Vanguard is a water quenched, through-hardened, martensitic steel that is highly impact and abrasion resistant. The homogeneous hardness of Vanguard is achieved by its fine-grain microstructure, which is steadily cooled during its special quench and tempering process. Vanguard is also a very strong and tough wear plate due to its low phosphorus and sulphur content. The high hardness and strength of Vanguard allows it to outlast AR400 by 2 to 3 times. This allows a thinner, lighter weight liner plate to be utilized.

Vanguard Wear Strips are pre-cut and ready for immediate shipment

Call for available in-stock sizes or have strips cut to your specifications

Advantages

GLOBAL MININGInnovative Solutions for Wear, Process, and Equipment