sap s/4hana for manufacturings4value.com/_pdf/saps4hana-values-manufacturing.pdf · sap s/4hana for...

of 4 /4
SAP S/4HANA for Manufacturing Value Drivers and Solution Enablers Reduce Total Manufacturing Costs Use BOM data to create a production version, eliminating confusion over correct product data. Streamline production through integration with other resource planning functionality, such as quality management and controlling. Planning functionality in SAP S/4HANA supports the plant- and MRP- area levels instead of the storage-location level, for greater simplicity. Separate planning of every subcontractor is possible without having to create an MRP-area-specific material master record. Reduce Manufacturing Cycle Time Accelerate performance of daily manufacturing activities, thanks to powerful in-memory data processing. Simplified 2-way integration with simulation and planning tools - link strategic plan all the way to execution without the delay / latency of moving between systems and different costs models etc. Speed up back flushing process in high volume production scenario for inventory updates, as aggregate tables have been dropped. Reduce Scrap Value Minimize the risk of creating products with the wrong parts. Enable timely responses to exceptions with improved visibility into real-time quality data throughout the product lifecycle. Production Orchestration & Execution ! Production control ! Production execution ! Basic subcontracting ! Basic external processing ! Repetitive manufacturing ! Kanban ! JIT outbound

Author: lydang

Post on 08-Jul-2018

245 views

Category:

Documents


0 download

Embed Size (px)

TRANSCRIPT

  • SAP S/4HANA for Manufacturing

    Value Drivers and Solution EnablersReduce Total Manufacturing Costs

    Use BOM data to create a production version, eliminating confusion overcorrect product data. Streamline production through integration with otherresource planning functionality, such as quality management andcontrolling. Planning functionality in SAP S/4HANA supports the plant-and MRP- area levels instead of the storage-location level, for greatersimplicity. Separate planning of every subcontractor is possible withouthaving to create an MRP-area-specific material master record.

    Reduce Manufacturing Cycle Time

    Accelerate performance of daily manufacturing activities, thanks topowerful in-memory data processing. Simplified 2-way integration withsimulation and planning tools - link strategic plan all the way to executionwithout the delay / latency of moving between systems and different costsmodels etc. Speed up back flushing process in high volume productionscenario for inventory updates, as aggregate tables have been dropped.

    Reduce Scrap Value

    Minimize the risk of creating products with the wrong parts. Enable timelyresponses to exceptions with improved visibility into real-time quality datathroughout the product lifecycle.

    ProductionOrchestration &Execution

    ! Production control

    ! Productionexecution

    ! Basicsubcontracting

    ! Basic externalprocessing

    ! Repetitivemanufacturing

    ! Kanban

    ! JIT outbound

  • SAP S/4HANA FOR MANUFACTURING

    Enabling just-in-time manufacturing

    Largemanufacturer anddistributor ofconsumerelectronics

    " Multi-billiondesigner,manufacturerand distributorof personalhealth devices

    " S/4HANA, HEC,SAP Services forimplementation

    " Replacement ofNetSuite

    We looked atvarious vendors butquickly understoodthat SAP was theright platform toenable our growth

    VP InformationTechnology

    %

    ProductDesign

    %

    %

    Manufacturing%

    # Overseasproduction

    # Batch order

    # Penalties

    Retail

    $100MThe potential annualcost for missingmanufacturingdeadlines

    Penalties from retailers can run at 3% of the order perweek

    Manufacturing schedule has to be synched with ordersby time and quantity

  • SAP S/4HANA FOR MANUFACTURING

    Vectus Industries drastically lowers cost with S/4HANA

    " India's leadingand fastestgrowing pipe andwater storagesolution

    " Live onS/4HANA in 4months

    " 28 locations inIndia, 24 of themlive in May 2016;4 othersunderway (phase2)

    There is atremendousimprovement inoperating efficiency.Other customersshould go forS/4HANA.

    Manish Sinha, Headof IT at Vectus

    Industries

    Key benefits of S/4HANA

    6 hoursGain per daily productivityfor users: before S/4HANAthey routinely worked 14hours a day due to serverdowntime and manualprocessing

    15 min % 3minAverage processing time perinvoice with 10-15 items

    15% lowercostsProduction and operatingcosts with higherautomation and visibilityinto costs vs. price

    4 % hoursServer downtime and noserver restart neededanymore

    600 invoicesProcessed per day

    0DiscrepancyPrior to S/4HANAimplementation, 2 systemcould produce results asdifferent at 2 tons of scrapat the entry vs. 18 tons atthe plant. With S/4HANA,discrepancies are eliminated

  • SAP S/4HANA FOR MANUFACTURING

    Airbus DS Optronics: developing eagle vision intocontrolling processes

    Airbus DSOptronics

    Manufacturerof cutting edgeoptoelectronicalsystems

    Painpoints

    Actual orders and sales forecasts 2 daysold

    Run as batch processes in the legacysystem

    Controlling has obsolete data and cannotact as business partner

    Managers have limited access to real-timedata anywhere on any device

    SAP S/4HANA provides the possibility to doreporting in real-time using in-memory technology.We are excited about the enormous potential.

    Jochen Scheuerer, Director Information Technology,Airbus DS Optronics

    We produce optronics and optical systems that are atthe limits of physical possibilities. This is alsoreflected in our IT... all information including keyfigures and sales forecasts are available at the touchof a button and this is only possible with S/4HANA

    Tobias Tenbrink, Head of Controlling / Accounting,Airbus DS Optronics