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Global and China Automotive Wheel Industry Report, 2011-2012
2
3. Global & China Wheel Market
3.1 Global Market
Global Light-duty Vehicle Output and Popularity of Aluminum Wheel, 2006-2013
2006 2007 2008 2009 2010 2011 2012 2013
Output of Light
Vehicle (mln)
64.9 *** *** *** *** *** *** ***
Penetration Rate of
Aluminum Wheel
60% *** *** *** *** *** *** ***
Mainly applied in light vehicles, the Penetration rate of aluminum wheels in passenger vehicles has
approximated ***%, and that in trucks has been about ***%. North America characterizes higher
Penetration rate. Aluminum wheel market falls into OEM and after-sales, of which, the latter
features small shipment yet high average unit price.
Global and China Automotive Wheel Industry Report, 2011-2012
3
Global Aluminum Wheel Market Size (Output), 2006-2012
2006 2007 2008 2009 2010 2011 2012
Shipment of OEM
Aluminum Wheel (mln)
155.9 *** *** *** *** *** ***
Shipment of Aftermarket
Aluminum Wheel (mln)
17.8 *** *** *** *** *** ***
Global Aluminum Wheel Market Size (Output Value), 2006-2012
Global and China Automotive Wheel Industry Report, 2011-2012
4
2006 2007 2008 2009 2010 2011 2012
OEM Aluminum Wheel
(US$100 Million)
*** *** *** *** *** *** ***
Aftermarket Aluminum
Wheel (US$100 Million)
18 *** *** *** *** *** ***
2006 *** *** *** *** *** ***
Global Commercial
Vehicle Production (mln)
*** *** *** *** *** *** ***
Steel Wheel Shipment
(mln)
175 *** *** *** *** *** ***
3.2 Production by Region
Output Value of Global Aluminum Wheel Industry by Region, 2008-2011
Japan EU North America China Others
2008 23% *** *** *** ***
2009 *** *** *** *** ***
2010 *** *** *** *** ***
2011 *** *** *** *** ***
By Location of Corporate Headquarter
For now, aftermarket is still dominated by developed countries. In 2008, there were approximately
***million in the Chinese market, yet accompanied by tremendous potential; up ***% in 2009 to
reach ***million in 2010, then *** million in 2011.
Global and China Automotive Wheel Industry Report, 2011-2012
5
Global Aluminum Wheel Output by Region, 2008-2011
3.5 China Aluminum Wheel Market
Aluminum wheel manufacturers in China can be divided into two categories, one is focusing on the
aftermarket, and the other is focusing on the OEM market. Large manufacturers mainly focus on
the OEM market, while small and medium-sized manufacturers mainly center on the aftermarket.
The aftermarket can be divided into domestic aftermarket and overseas aftermarket. There are
about 80-100 small manufacturers focusing on the domestic aftermarket, generally with an annual
output of less than 10,000 units. The manufacturers focusing on the overseas aftermarket are
mainly concentrated in Zhejiang, Guangdong and Jiangsu. There are as many as 3,000
manufacturers (700-900 of which are very active), some even with an annual output of less than
1,000 units.
The OEM market can also be divided into the domestic OEM market and overseas OEM market.
Those focusing on the domestic OEM market are mostly local enterprises, and those focusing on
the overseas market are mainly joint ventures or wholly foreign owned enterprises except Dicastal.
It should be noted that most of the automobile joint ventures in China, except South Korean
manufacturers, use the wheel of CITIC Dicastal which have passed stringent certifications
worldwide. Japanese manufacturers used to employ Japanese aluminum wheel, but have
increased the adoption of CITIC Dicastal’s products in recent years. Joint ventures or wholly
foreign-owned enterprises mostly address the overseas market. Chinese local automobile brands
are mainly supplied by Baoding Lizhong and Foshan Nanhai Zhongnan Aluminum Wheel.
Global and China Automotive Wheel Industry Report, 2011-2012
6
Ranking of Top 20 Aluminum Wheel Manufacturers in China (by Revenue), 2010-2011
(Unit: USD mln) 2010 2011
Citic Dicastal ** **
Lioho Machinery ** **
Zhangjiagang Alink ** **
Baoding Lizhong ** **
Zhejiang Wanfeng Auto Wheel ** **
Sheng Wang Auto Parts (Prosperous International) ** **
Jinfei Machinery ** **
Ningbo Baodi ** **
Foshan Nanhai Zhongnan Aluminum Wheel ** **
Binzhou Mengwei Dicastal ** **
Shanghai MingQi Aluminum Industry ** **
Fu Cheng Aluminum ** **
Yueling ** **
Sanmenxia Dicastal Wheel ** **
Seyen Heavy Industries ** **
Shenyang Durui ** **
Tianyang Aluminum Alloy 48 90
Chin Ho Li 75 81
Taishan Stonewell International 63 80
Huatai Aluminum Wheel 119 75
Due to the good aluminum wheel export situation in 2011, a lot of aluminum wheel projects were
launched, mostly in Shanxi, Inner Mongolia, Jiangsu and Jiangxi where there are cheap electricity
and alumina resources. The project investors have no idea that the OEM wheel market threshold
is very high and the export market is highly competitive and oversupplied.
Aluminum Wheel Projects under Construction in China
Investor Location Investment
(RMB mln)
Designed
Capacity
(10,000 units)
Scheduled
Date of
Production
Remark
Taiyuan Donglv
Aluminum
Taiyuan,
Shanxi
295 100 2013
East Asia Aluminum
Industry
Huhhot 1000 2014
China Zenix Auto
International Limited
(Zhengxing Wheel
Group)
Zhangzhou,
Fujian
2100 2013 The investor is the largest steel
wheel manufacturer in China
Shandong Better Dongying, 500
Global and China Automotive Wheel Industry Report, 2011-2012
7
Wheel Shandong
Luoyang Xinwang
Investment and
Taiwanese Yuan Feng
Industrial
Xin’an,
Henan
Jiaozuo Biaoma
Wheel Manufacturing
Jiaozuo,
Henan
300 300
Dongfeng Huatai
(Tianmen) Wheel
Jinzhou,
Hubei
400 Production expansion
Zhejiang Jinfei Kaida
Wheel
Zhalute,
Inner
Mongolia
500 440 2013 Phase I project has an investment
of RMB 200 million, a design
capacity of 1.2 million aluminum
wheels, and will be put into
production in 2013; Phase II
project has an investment of RMB
300 million, a design capacity of
3.2 million aluminum wheels, and
will be put into production in 2015.
Yihuang,
Jiangxi
600 200 Oct.2012
Guangxi Songchuan
Industrial Group
Fusui,
Guangxi
600 200 2013
Zuwei Auto Parts
Yizheng
Yizheng,
Jiangsu
600 2013
Jiangsu Lianyungang
Tongzhu Nonferrous
Metal and Nanjing
Dicastal Huashun
Wheels
Yuncheng,
Shanxi
2000 500 2013 The project will be built in three
phases and five years, with an
initial investment of RMB 500
million.
Shanxi Wenxi
Yinguang Magnesium
Industry Group
Wenxi,
Shanxi
730 200 2013 Magnesium alloy
MingQi Aluminum
Wheel Yizheng
Yizheng,
Jiangsu
1000 800 Jun.2012
3.6 China Steel Wheel Market
Steel wheel are mainly for commercial vehicle market and cross-type passenger vehicle market,
with higher proportion of aftermarket than aluminum wheel market, enjoying step-by-step
improving market concentration. Large commercial vehicle groups all tend to complete wheel
assembly internally, nevertheless, there still exist a considerable number of small steel wheel
enterprises in the vast aftermarket.
Global and China Automotive Wheel Industry Report, 2011-2012
8
Market Shares of Major Manufacturers in Chinese Steel Wheel Market, 2010 (by Value)
Market Shares of Major Manufacturers in Chinese Steel Wheel Market, 2010 (by
Shipment)
Revenue 2010 (RMB mln) Shipment (mln)
DONGFENG *** ***
ZENIX *** ***
FAW Fuwei *** ***
Xingmin Wheel 1,340 ***
Jingu *** ***
Bengbu Jianghuai Wheel *** ***
Jining Wheel *** ***
Global and China Automotive Wheel Industry Report, 2011-2012
9
GKN Wheels *** ***
Others *** ***
Data of FAW Fuwei refers to wheel assembly, including tire and brake.
3.7 Ranking of Global Aluminum Wheel Manufacturers
Ranking of World’s Top 25 Aluminum Alloy Wheel Manufacturers by Revenue,
2010-2011
2010 2011
RONAL 864 ***
DICASTAL *** ***
CMW *** ***
SII *** ***
ROBRET *** ***
ENKEI *** ***
Hayes Lemmerz *** ***
ALCOA *** ***
Lioho Machinery *** ***
UNIWHEEL *** ***
ALINK *** ***
LIZHONG *** ***
ALINK *** ***
ShengWang Auto Part *** ***
Jinfei Machinery *** ***
Ningbo Baody *** ***
Kosei Aluminum *** ***
Foshan Nanhai Zhongnan Aluminum Wheel *** ***
Binzhou Movever Dicastal Hub *** ***
Shanghai MingQi Aluminum Industry *** ***
Taishan Fucheng Aluminium *** ***
Yueling *** ***
YHI *** ***
KWC *** ***
Shenyang Dooray Wheel *** ***
(Unit: $mln)
Global and China Automotive Wheel Industry Report, 2011-2012
10
4. Aluminum Wheel Manufacturers
4.4 Sanmenxia Dicastal Wheel Manufacturing
Sanmenxia Dicastal Wheel Manufacturing Co., Ltd. is a professional manufacturer of aluminum
alloy automotive wheels. It’s invested by Chuangtong (Hong Kong) Holdings Limited (32%) and
CITIC Dicastal Wheel Co., Ltd (40%). Link Hong Kong Investment Limited held 28% stake. Later,
Henan Coal and Chemical Industry Group Company Limited, the largest coal enterprise in Henan,
acquired all the stakes except that of Dicastal.
At present the company's annual production capacity is approximately 3 million units.
In January-February 2012, the company manufactured ** wheels, completing **% of the annual
plan, up 6.77% year on year; in February, the sales volume was** units, up 20.18% year on year;
the sales volume in January-February was** units, up **% year on year; the output-sales ratio
reached 100%; in January-February, the company achieved sales of RMB ** million, recovered
RMB ** million, and the fund recovery rate was 104.55%.
Revenue and Operating Margin of Sanmenxia Dicastal Wheel Manufacturing,
2004-2011
2004 2005 2006 2007 2008 2009 2010 2011
Revenue (RMB mln) 26 **** **** **** **** **** **** ****
Operating Income (RMB mln) -3 **** **** **** **** **** **** ****
Operating Margin -11.5% **** **** **** **** **** **** ****
Global and China Automotive Wheel Industry Report, 2011-2012
11
Shipment and Average Price of Sanmenxia Dicastal Wheel Manufacturing, 2006-2010
2006 2007 2008 2009 2010
Shipment (10,000) 223 **** **** **** ****
Average Price (RMB) 211 **** **** **** ****
Tel: 0398-2916771 0398-2916422
Fax: 0398-2917154 0398-2861275
Website: http://www.smxwheel.com
Global and China Automotive Wheel Industry Report, 2011-2012
12
5. Automotive Steel Wheel Manufacturers
5.2 China Zenix Auto International
China Zenix Auto International Co., Ltd, established in June 2003, has an annual production
capacity of 15 million automotive wheels, with its comprehensive strength ranking third in China
vehicle wheel industry.
Headquartered in Zhangzhou, Fujian Province where Zenix have manufacturing facilities
(including main administrative offices, a research and development center, a test center and
employee dormitories) with an aggregate floor area of approximately 121,630 square meters.
Zenix also have four other manufacturing facilities (including offices and employee dormitories) in
Langfang, Hebei Province, Chengdu, Sichuan Province, Hefei, Anhui Province and Benxi, Liaoning
Province with an aggregate floor area of approximately 138,040 square meters, 47,303 square
meters, 37,670 square meters and 26,740 square meters, respectively. In addition, Zenix have a
research and development center at each of manufacturing facilities in Langfang, Hebei Province
and Hefei, Anhui Province.
Revenue and Operating Margin of China Zenix Auto International, 2004-2011
2004 2005 2006 2007 2008 2009 2010 2011
Revenue (RMB mln) 635 **** **** **** **** **** **** ****
Operating Income (RMB mln 11 **** **** **** **** **** **** ****
Operating Margin 1.7% **** **** **** **** **** **** ****
Global and China Automotive Wheel Industry Report, 2011-2012
13
Revenue and Gross Margin of China Zenix Auto International, Q1 2009-Q4 2010
09Q1 09Q2 09Q3 09Q4 10Q1 10Q2 10Q3 10Q3
Revenue (RMB mln) 391 **** **** **** **** **** **** ****
Gross Profit (RMB mln) 54 **** **** **** **** **** **** ****
Gross Margin 13.8% **** **** **** **** **** **** ****
In 2008, 2009 and 2010, the aggregate sales attributable to Zenix’s five largest customers
(including the PRC aftermarket, PRC OEMs and international sales) accounted for 28.3%, 21.7%
and 23.0% of revenue, respectively. Tata Motors, Zenix’s largest customer worldwide in 2008 and
2010 and second largest customer worldwide in 2009, accounted for 12.9%, **% and **% of
Zenix’s revenue for 2008, 2009 and 2010, respectively. Zenix’s largest customer worldwide in
2009 accounted for **% of revenue for that year.
PRC aftermarket sales accounted for **%, **% and **% of Zenix’s revenue in 2008, 2009 and
2010, respectively. PRC OEM sales accounted for **%, 3**% and **%, respectively, of Zenix’s
revenue for the same periods. International sales accounted for**%, 15.4% and **%.
Global and China Automotive Wheel Industry Report, 2011-2012
14
Revenue of China Zenix Auto International by Business, 2008-2011
2008 2009 2010 2011
PRC aftermarket sales 39 **** **** ****
PRC OEM sales **** **** **** ****
International sales **** **** **** ****
Gross Margin of China Zenix Auto International by Business, 2008-2009
2008 2009 2010
PRC aftermarket sales 24.3 **** ****
PRC OEM sales **** **** ****
International sales **** **** ****
Global and China Automotive Wheel Industry Report, 2011-2012
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Revenue of China Zenix Auto International by Product, 2008-2011
2008 2009 2010 2011
Tubed steel wheels 72 **** **** ****
Tubeless steel wheels **** **** **** ****
Off-road steel wheels **** **** **** ****
Wheel components **** **** **** ****
Gross Margin of China Zenix Auto International by Product, 2008-2010
2008 2009 2010
Tubed steel wheels 17.1 **** ****
Tubeless steel wheels **** **** ****
Off-road steel wheels **** **** ****
Wheel components **** **** ****
Global and China Automotive Wheel Industry Report, 2011-2012
16
Cost Structure of China Zenix Auto International, 2008-2010
2008 2009 2010
Raw material costs 82.5 **** ****
Utilities **** **** ****
Depreciation **** **** ****
Direct labor costs **** **** ****
TAXES **** **** ****
Subsidiaries of Zenix
China Zenix Auto International (Zhangzhou Base), founded in 1996, is the headquarters of China
Zenix, covers a land area of 600-plus mu, and has more than 3,300 employees. It can
manufacture 25,000 wheels per day, and its products are mainly supplied to East China, South
China, Southwest China and exported overseas.
Zenix Chengdu Wheel Co., Ltd has formed an annual capacity of 1.2 million wheels.
On August 13, 2004, China Zenix Auto International established Zenix Benxi Wheel Co., Ltd. as its
production base in North China in reliance on the abundant iron & steel resources in Benxi city,
Liaoning province, China.
It took only three months and a half to compete the construction of Zenix Benxi Wheel and it was
put into production on December 23, 2004. What’s more, the company formed an annual
production capacity of three million wheel rims and one million wheels.
Global and China Automotive Wheel Industry Report, 2011-2012
17
Zenix Langfang Wheel Co., Ltd. started construction on April 6, 2005, covering a land area of 500
mu. Phase I wheel rim steel project started trial operation on August 30, 2005, the profile steel
wheel project was put into production on November 22, 2006; Phase II tubeless wheel project was
launched at the same time, and will form an annual capacity of 350,000 tons of wheel rim steel and
5 million sets of profile steel wheels upon completion.
China Zenix Auto International founded Zenix Hefei Wheel Co., Ltd. in Hefei city, Anhui province,
China, covering a land area of 130 mu, and the company started construction at the beginning of
2006 and was put into production on November 23, 2007. In Q1 2010, the output value of the
company reached RMB140 million, equal to the output value in full-year 2008. And it strived to
achieve an output value of RMB 800 million and even more than RMB 1 billion in 2010. It only
needs thirty workers to produce 1,200 sedan wheels on the new production lines in comparison
with the need of over eighty workers to produce 1,000 units on the old lines. The customers of the
company mainly consist of JAC Motors, Chengdu Nanjun Automobile, Great Wall Pickup, Xiamen
Jinlong, etc.