sample forms aws, asme and api

STD*AWS CMWI APP B-ENGL 07842b5 05LB935 3 7 1 111119

ANNEX B Sample Forms

Contents AWS Dl.1 Form E-1 (Front) Welding Procedure Specification (WPS) ............................................................................................ 284 Form E-1 (Back) Procedure Qualification Record (PQR) ............................................................................................... 285 Form E-3 Welding Procedure Qualification Test Record For Electroslag and Electrogas .............................................. 286 Form E-4 Welder, Welding Operator or Tack Welder Qualification Test Record ........................................................... 287 Form E-7 Report of Radiographic Examination of Welds .............................................................................................. 288 Form E-8 Report of Magnetic Particle Examination of Welds ........................................................................................ 289

ASME B31.1 SECTION IX Form E00006 (Front) QW-482 Suggested Format For Welding Procedure Specifications (WPS) ................................ 290 Form E00006 (Back) QW-482 ........................................................................................................................................ 291 Form E00007 (Front) QW-483 Suggested Format for Procedure Qualification Record (PQR) ..................................... 292 Form E00007 (Back) QW-483 ........................................................................................................................................ 293 Form E00008 QW-484 Suggested Format for Manufacturer’s Record of Welder or Welding Operator Qualification Tests (WPQ) .............................................................................................................................................. 294

API 1104 Procedure Specification Form ......................................................................................................................................... 295

AWS QC-1 Certified Welding Inspector Certificate ........................................................................................................................... 296

283

COPYRIGHT American Welding Society, Inc.Licensed by Information Handling ServicesCOPYRIGHT American Welding Society, Inc.Licensed by Information Handling Services

STD-AWS CMWI APP B-ENGL 0784265 051893b 208 ANNEX B-SAMPLE FORMS

Filler Metals Current

Type & Amps or Wire Process Class Diam. Polarity Feed Speed

WELDING PROCEDURE SPECIFICATION (WPS) Yes 0 PREQUALIFIED QUALIFIED BY TESTING

or PROCEDURE QUALIFICATION RECORDS (PQR) Yes 0

Travel Volts Speed Joint Details

Company Name Welding Process(es) Supporting PQR No.(s)

JOINT DESIGN USED Type: Single O Double Weld 0 Backing: Y e s o N o n

Root Opening Root Face Dimension Groove Angle: Radius (J-U) Back Gouging: Yes 0 No 0 Method

BASE METALS Material Spec. Type or Grade Thickness: Groove Fillet Diameter (Pipe)

Backing Material:

FILLER METALS AWS Specification- AWS Classification

SHIELDING Flux Gas

Electrode-Flux (Class) Flow Rate Composition

Gas Cup Size -~

Identification #

Authorized by Date Type-Manual 0 Semi-Automatic 0

Machine 0 Automatic 0

Revision Date BY

POSITION Position of Groove: Fillet: Vertical Progression: Up 0 Down 0

ELECTRICAL CHARACTERISTICS

Transfer Mode (GMAW) Short-Circuiting 0 Globular Spray 0

Current: AC DCEP 0 DCEN 0 Pulsed 0 Other Tungsten Electrode (GTAW)

Size: Type:

TECHNIQUE Stringer or Weave Bead: Multi-pass or Single Pass (per side) Number of Electrodes Electrode Spacing Longitudinal

Lateral Angle

Contact Tube to Work Distance Peening Interpass Cleaning:

PR EH EAT Preheat Temp., Min. Interpass Temp., Min Max

POSTWELD HEAT TREATMENT Temp. Time

Pass or Weld

Layer@)

Form E-1 (Front)

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STD-AWS CRU1 APP B-ENGL W 0784265 05LB937 144 ANNEX B-SAMPLE FORMS

Type of Bend Specimen No.

Procedure Qualification Record (PQR) # Test Results

Result Remarks

TENSILE TEST

GUIDED BEND TEST

VISUAL INSPECTION Appearance Radiographic-ultrasonic examination Undercut RT report no.: Result Piping porosity UT report no.: Result Convexity FILLET WELD TEST RESULTS Test date Witnessed by Macroetch Macroetch

Minimum size multiple pass Maximum size single pass

1. ___ 3. 1. 3. 2. ~

2.

Other Tests All-weld-metal tension test

Tensile strength, psi Yield pointístrength, psi Elongation in 2 in., %

Laboratory test no.

Welder’s name Clock no. Stamp no.

Tests conducted by Laboratory

Test number

Per

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section 4 of AWS D1.1, ( ) Structural Welding Code-Steel.

(year)

Signed Manufacturer or Contractor

BY

Title

Date

Form E-1 (Back)

285


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STD*AWS C R U 1 APP B-ENGL W 0784265 0538938 O80 W ANNEX B-SAMPLE FORMS

Welding Current

Amperes Volts

Guide tube flux - Guide tube composition Guide tube diameter Vertical rise speed Traverse length Traverse speed Dwell Type of molding shoe

WPS QUALIFICATION TEST RECORD FOR ELECTROSLAG AND ELECTROGAS WELDING

Joint Detail

PROCEDURE SPECIFICATION

Material specification Welding process Position of welding Filler metal specification Filler metal classification Filler metal Flux ~ _ _ _ Shielding gas Flow rate Gas dew point Thickness range this test qualifies Single or multiple pass Single or multiple arc Welding current Preheat temperature Postheat temperature Welder’s name

VISUAL INSPECTION (Table 6.1, Cyclically loaded limitations) Appearance- Undercut - Piping porosity

Test date - Witnessed by-

TEST RESULTS

Reduced-section tensile test Tensile strength, psi I . 2.

All-weld-metal tension test Tensile strength, psi Yield pointístrength, psi Elongation in 2 in., %

Side-bend tests 1. 3. 2. 4.

Radiographic-ultrasonic examination RT report no. UT report no.

Impact tests Size of specimen Test temp

5. ~ 6. Avg. 2. ~ 3. ____ 4. ~ Ft-lb: 1.

High Low Laboratory test no.

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section 4 of AWS DI . I , ( ) Structural Welding Code-Steel.

(year)

Procedure no. Manufacturer or contractor

Revision no.- Authorized by

Form E-3 Date

286


STD-AWS CMWI APP B-ENGL 07842b5 0538939 TL7 H ANNEX B-SAMPLE FORMS

Welding Procedure Specification No. Rev Record Actual Values Used in Qualification

Variables Processnype [Table 4.10, Item (I)] Electrode (single or multiple) [Table 4.1 O, Item (8)] Current/ Polarity

Position [Table 4.10, Item (4)] Weld Progression [Table 4.10, Item (6)]

Backing (YES or NO) [Table 4.10, Item (7)]

Base Metal

Groove Fillet

Groove Fillet

Groove Fillet

Spec. No. Class F-No. [Table 4.10, Item (2)]

MateriaKpec. to

Thickness: (Plate)

Thickness: (Pipehube)

Diameter: (Pipe)

Filler Metal [Table 4.10, Item (3)]

Gas/Flux Type [Table 4.1 O, Item (3)] Other

Date

Qualification Range

Type Result

I l l Type Result

I

Fillet Test Results (4.30.2.3 and 4.30.4.1) Appearance Fillet Size Fracture Test Root Penetration Macroetch (Describe the location, nature, and size of any crack or tearing of the specimen.)

Inspected by Test Num ber Organization Date

Film Identification Number Results Remarks

Film Identification Number Results Remarks

I I l l I I Interpreted by Test Num ber Organization Date

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section 4 of AWS DI . I , (

(Year) Manufacturer or Contractor Authorized By Form E-4 Date

) Structural Welding Code-Steel.

287


STDOAWS C H U 1 APP B-ENGL eiai 0784265 0518740 739 ANNEX B-SAMPLE FORMS

REPORT OF RADIOGRAPHIC EXAMINATION OF WELDS

Project Quality requirements-section no. Reported to.

WELD LOCATION AND IDENTIFICATION SKETCH

Technique Source Film to source Exposure time Screens Film type

(Describe length, width, and thickness of all joints radiographed)

Weld identification

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested in accordance with the requirements of AWS D I . I , ( ) Structural Welding Code-Steel.

(year)

Radiographer(s) - Manufacturer or contractor

Interpreter Authorized by

Test date Date

Form E-7

288


STD-AWS C M W I APP B-ENGL W 07842b5 0538943 675 H ANNEX B-SAMPLE FORMS

REPORT OF MAGNETIC-PARTICLE EXAMINATION OF WELDS

Project Quality requirements-Section No. Reported to

WELD LOCATION AND IDENTIFICATION SKETCH

Quantity: Total Accepted: Total Rejected:

Weld identification

PRE-EXAMINATION Surface Preparation:

EQUIPMENT Instrument Make: Model: s. No.: METHOD OF INSPECTION

Dry 0 Wet 0 Visible Fluorescent How Media Applied:

Residual Continuous True-Continuous 0 AC CI DC 0 Half-Wave 0 Prods 0 Yoke 0 Cable Wrap 0 Other

Direction for Field: 0 Circular 0 Longitudinal

Strength of Field:

POST EXAMINATION Demagnetizing Technique (if required):

Cleaning (if required): Marking Method:

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested in accordance with the requirements of AWS D1.1, (

Inspector Manufacturer or Contractor

Level Authorized By

Test Date Date

Form E-8

(Ampere turns, field density, magnetizing force, number, and duration of force application.)

) Structural Welding Code-Steel. (year)

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STD-AUS CMWI APP B-ENGL M 0784265 0538742 50L lSl ANNEX &SAMPLE FORMS

QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name By: Welding Procedure Specification No. Date Supporting PQR No&)

Welding Process(es) Typeis)

Revision No. Date

(Automatic, Manual, Machine, or Semi-Auto.) JOINTS (QW-402) Details

Joint Design

Backing Material (Type)

Metal n Nonfusing Metal

0 Nonmetallic n o t h e r

Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of the weld groove may be speciiied.

Backing (Yes) (No)

(Refer to both backing and retainers.)

(At the option of the Mfgr., sketches may be attached to illustrate joint design, weld layers and bead sequence, e.g. for notch toughness procedures, for multiple process procedures, etc.)

'BASE METALS (QW-403) P-No. Group No. to P-NO. Group No.

OR Specification type and grade to Specification type and grade

OR Cheni. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range:

Base Metal: Groove Fillet Pipe Dia. Range: Groove Fillet

-- *FILLER METALS (QW-404) Spec. No. (SFA) AWS No. (Class) F-No.

Size of Filler Metals Weld Metal

Thickness Range: Groove

A-NO.

Electrode-Flux (Class) Flux'rrade Name Consumable Insert Other --

" Each base metal-filler metal combination should be recorded individually.

This form (E00006) may be obtained from lhe Order Dept., ASME, 22 Law Drive. Box 2300, FaWield, NJ 07007-2300

- (Source ASME B31.1, SEC IX)

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STD-AWS C M W I APP B-ENGL H8 07842b5 0538943 4 4 8 ANNEX 8-SAMPLE FORMS

WPS No. ~ Rev. QW-482 (Back)

'OSITIONS (QW-405)

Position(s) of Groove

Welding Progression: Up Down Position(s) of Fillet

'REHEAT (QW-406)

Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance

(Continuous or special heating where applicable should be recorded.:

ELECTRICAL CHARACTERISTICS 9QW-409) Current AC or DC Polarity Amps (Range) Volts (Range)

(Amps and volts range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a tab- ular form similiar to that shown below.)

POSTWELD HEAT TREATMENT (QW-407)

Temperature Range Time Range

GAS (QW-408)

Percent Composition

Gas(es) (Mixture) Flow Rate

Shielding Trailing Backing

Tunsten Electrode Size and Type

Mode of Metal Transfer for GMAW (Pure Tungsten, 2% Thoriated, etc.)

(Spray arc, short circuiting arc, etc.)

Electrode Wire feed speed range

TECHNIQUE (QW-410) String or Weave Bead Orfice or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding, etc.)

Method of Back Gouging _____ ____ ~ _ _ _ _ _

Contact Tube to Work Distance Multiple or Single Pass (per side) Multiple of Single Electrodes Travel Speed (Range) Peening Other

Filler Metal

Class Dia.

Current

Polar. Range

Travel Volt Speed

Range Range

Other (e.g., Remarks, Com-

ments, Hot Wire Addition, Technique,

Torch Angle, etc.)

(Source ACME 831.1, SEC IX)

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STD-AWS C M W I APP B-ENGL 0784265 0518744 384 ANNEX B-SAMPLE FORMS

QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (pqr) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)

Record Actual Conditions Used to Weld Test Coupon.

Company Name Procedure Qualification Record No. Date WPS No. . Welding Process(es) Types (Manual, Automatic, Semi-Auto.)

JOINTS (QW-402)

Groove Design of Test Coupon (For combination qualifications, the deposited weld meta --

BASE METALS (QW-403) Material Spec. Type or Grade

Thickness of Test Coupon Diameter of Test Coupon Other -

P-NO. - to P-NO.

FILLER MEiTALS (QW-404) CFA Specification -

Filler Metal F-No. - ulleid Metal Analysis A-No. Size of Filler Metal 3ther - aeld Metal Thickness I

'OSITION (QW-405) 'osition of Groove Neld Progression (Uphill, Downhill)

'REHEAT (QW-406) 'reheat Teinp. nterpass Temp. - Xher -

iickness shall be recorded for each filler metal or proccss used.) POSTWELD HEAT TREATMENT (OW-407) Temperature Time Other

GAS (QW-408) Percent Composition

Gas(es) (Mixture) Flow Rate Shielding Trailing Backing

ELECTRICAL CHARACTERISTICS (QW-409)

Polarity Amps Volts Tungsten Electrode Size Other

TECHNIQUE (QW-410) Travel speed String or Weave Bead Oscillation Multipass or Single Pass (per side) Single or Multiple Electrodes Other

This form (E00007) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300

(Source ASME 831 .i, SEC IX)

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STD-AWS CMWI APP B-ENGL 0784265 0538945 230 ANNEX &SAMPLE FORMS

Specification No.

I QW-483 (Back)

TerisileTest (QW-150) PQR No.

Ultimate Ultimate Type of Total Load Unit Stress Failure ¿i

Width Thickness Area Ib psi Location

Specimen

No.

Guided-Bend Tests (QW-160)

Notch Notch Test Impact Lateral Exp. Drop Weight

Location Twe Temp. Values %Shear I Mils 1 Break I No Break

Type and Figure No. I I

1 I

Fillet-Weld Test (QW-180

Result - Satisfactory: Yes No Penetration into Parent Metal: Yes No Macro - Results

Other Tests

Type of Test Deposit Analysis Other

Welder's Name Clock No. Stamp No. Tests Conducted by: We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code.

Laboratory Test No.

Manufacturer

Date BY (Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

(Source ASME 631.1, SEC IX)

293


STDOAWS C M W I APP B-ENGL 07842b5 0538946 157 ANNEX B-SAMPLE FORMS

QW-484 SUGGESTED FORMAT FOR MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS (WPQ)

See QW-301, Section IX, ASME Boiler and Pressure Vessel Code

Welder's name Clock number Stamp no.

Identification of WPS followed by welder during welding of test coupon

Base materia@) welded Thickness

Welding process(es) used Type

Manuall or Semiautomatic Variables for Each Process (QW-350) Backing (metal, weld metal, welded from both sides, flux etc.) (QW-402)

( ) Plate ( ) Pipe (enter diameter, if pipe)

Filler metal specification (SFA): Filler Metal F-No.

Consumable insert for GTAW or PAW

Weld deposit thickness for each welding process

Welding position ( lG , 5G, etc.) (OW-405)

Progression (uphill/downhill)

Backing gas for GTAW, PAW, GMAW; fuel gas for OFW (QW-408)

GMAW transfer mode (QW-409)

GTAW welding current type/poiarity

ASME P-NO. to ASME P-No. (QW-404

Classification (QW-404)

Machine Welding Variables for the Process Used (QW-360) Directhemote visual control

Automatic voltage control (GTAW)

Autornatic joint tracking

Welding position ( lG, 5G, etc.)

Consumable insert

Backing (metal, weld metal, welded from both sides, flux, etc.)

Actual Values Range Qualified

Actual Values Range Qualified

Guided BendTest Results Guided Bend Test Type ( ) QW-462.2 (Side) Results ( ) QW-462.3(a)(Trans. R & F) Type ( ) QW-462.3(b) (Long, R & F) Results

Visual examination results (QW-302.4)

Radiographic test results (QW-304 and Qw-305)

(For alternative qualification of groove welds by radiography)

Fillet Weld - Fracture test in. Macro test fusion Fillet leg size in. x in. Concavity/covexity in. Welding test conducted by Mechanical tests conducted by We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code.

Length and percent of defects

Organization

Date - BY

This form (E00008) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairiield NJ 07007-2300

(Source ASME 831.1, SEC IX)

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STD-AWS C M W I APP B-ENGL m ' O 7 8 4 2 6 5 0518947 093 ANNEX B-SAMPLE FORMS

Bead Number

eference: API Standard 1104.2.2

Electrode Amperage Size and and

Type Voltage Polarity Speed

PROCEDURE SPECIFICATION NO.

Ir Welding of Pipe and Fittings

ocess

aterial

iameter and wall thickness

)int design Iler metal and no. of beads lecirical or flame characteristics

>sition irection of welding

o. of welders ¡me lapse between passes (pe and removal of lineup clamp

leaning andlor grinding reheat stress relief

hielding gas and flow rate

hielding flux peed of travel

ketches and tabulations attaches

ested Welder ,pproved Welding supervisor

,dopted Chief engineer

-1 p 1/16 in. (1 5 9 mm) /-

1/32-1116 in. (0.79-1 5 9 mm)

t 1/16 i 1/32 in. (1.59 i 0.79 mm) Approximately 1/16 in. (1.59 mm) +I '1-

Standard V-Bevel Butt Joint

Approximately 1/8 in. (3.17 mm)

Sequenceof Beads

NOTE: Dimensions are for reference only.

ELECTRODE SIZE AND NUMBER OF BEADS

I I I I

I I I l

(Source API Standard 1104)

295


STD-AWS CMWI APP B-ENGL 0784265 0538948 T2T ANNEX B-SAMPLE FORMS

296


sample forms aws, asme and api

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