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Metal casting workshop Lost wax technique Owner : Mr. Douch Sonn and his family Location : Prei Sorvillage, Sangkat Prei Sor, Khan DangKor, Southern part of Phnom penh Samnang Huot Marco Ferrettii

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Page 1: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Metal casting workshopLost wax technique

Owner : Mr. Douch Sonn and his familyLocation : Prei Sorvillage, Sangkat Prei Sor, Khan DangKor,  Southern part of Phnom penh

Samnang HuotMarco Ferrettii

Page 2: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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N

Samnang HuotMarco Ferrettii

Page 3: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Samnang HuotMarco Ferrettii

Page 4: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Samnang HuotMarco Ferrettii

Page 5: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Lost wax casting technique• preparing the wax model (core material

can be seen as hollow cast)• applying fine-grain clay over the wax

surface• applying outer clay and attachment of the

crucible• firing, and • finishing the work

Samnang HuotMarco Ferrettii

Page 6: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Preparation of the wax model

Samnang HuotMarco Ferrettii

Page 7: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Applying fine-grain clay to the wax surface

Samnang HuotMarco Ferrettii

Page 8: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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‐ Fine sand‐ Fine termite clay‐ Cow dung 

After applying the clay

Samnang HuotMarco Ferrettii

Page 9: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Attaching the crucible to the mould with a mixture of clay and rice husk

Samnang HuotMarco Ferrettii

Page 10: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Firing the mould

Samnang HuotMarco Ferrettii

Page 11: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Samnang HuotMarco Ferrettii

Removing the mould from the kiln and turning it upside down

Page 12: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Finishing the objects

Samnang HuotMarco Ferrettii

Page 13: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Wax model

direct

indirect

Lost-wax casting procedure

Samnang HuotMarco Ferrettii

Page 14: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Indirect technique

Original

Wax model

Cast

Coating the inside of the cast with a thin layer of wax

Samnang HuotMarco Ferrettii

Page 15: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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The wax model is covered with a thin layer of fine-grain clay

Input runner for the moltenmetal. It is made of wax

Samnang HuotMarco Ferrettii

Page 16: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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The layer of fine-grain clay is covered witha thick layer of coarse-grain clay

runners

Samnang HuotMarco Ferrettii

Page 17: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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The mould and the crucible, filled withmetal, are joined and sealed withcoarse-grain clay

Samnang HuotMarco Ferrettii

Page 18: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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More in detail:

Samnang HuotMarco Ferrettii

Page 19: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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The mould-crucible system isfired. The wax is burnt and leavesa hollow space. The metal melts.

Samnang HuotMarco Ferrettii

Page 20: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Charging the kiln:

Samnang HuotMarco Ferrettii

Page 21: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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Samnang HuotMarco Ferrettii

When the metal is molten the mould-crucible system isremoved from the kiln and capsized. The molten metal fillsthe hollow space.

Page 22: Samnang Huot Marco Ferrettii - iccrom.org · 5 Lost wax casting technique • preparing the wax model (core material can be seen as hollow cast) • applying fine-grain clay over

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After opening the mould:

As cast object Removing the blurrs Soldering

Finishing

Samnang HuotMarco Ferrettii

Patinating