samarth plastic process industry

SAMARTH FOAM PVT. LTD

Gat No. 4, Nashik Highway to Chimbli Gaon Road,Chimbali, Tal:- Khed, Chakan, Pune – 410501Telephone: +91 20 65111329

Mission And Vision

Vision Product:• To design, to develop, to innovative, to manufacture, to distribute and

to offer after sales service of finest quality products of thermo plastic by using variety of manufacturing process as well as technologies.

Economic:• To operate the Company on a sound financial basis of profitable

growth and creating career opportunities and financial rewards for our employees.

Social:• To operate the company to help green revolution / environment

friendly manufacturing process with the objective not to disturb quality of life of the broad community. Source: http://samarthfoam.com, 20th Feb 2014

Mission

• SFPL is committed to bringing you consistent values in the ever changing times

• SFPL mission is to make strategic plan to grow with customers and help employees to improve with the company status. Also to develop its own proprietary branded products for Indian and International market.

Source: http://samarthfoam.com, 20th Feb 2014

Company Profile

• Samarth Enterprises was established in 1st Oct 1998

• Samarth Foam Pvt Ltd. was established in 8th April 2009

• They expertise in Hand Gloves, Extrusion, Injection Moulding & PP

Extrusion Sheets and Boxes

• They cater to clients from varied sectors such as Automobile,

Pharmaceutical, Surgical Articles Cosmetic Articles, Household &

Consumer Electronics etc

• ISO 9001:2000 as well as ISO/TS 16949 Certified company


Products of the Company

• Plastic Hollow Board (Made up

from PP Corrugated sheet)

• Hand gloves

• Other Products:

– Interior and exterior plastic

parts like Rear Rocker Floor

Console

– Exterior Parts of Thermo

heaters like Front cover

(Body) Top Dome

– PP Material Handling BoxesSource: http://samarthfoam.com, 20th Feb 2014


Suppliers

• Major polymer producers in India• Reliance• Haldia Polymers

Customers• Most of the customers are Pune based only.• L.G• Reva Cars• Thermax• Tata Motors


Company Policy• Quality Policy

– On time Delivery of Zero Defect Product– Manufacturing Part as per Customer Requirements

• Safety Policy– integrating safety and health mattering all our activities– Ensuring compliance with all applicable legislative requirements– Empowering employees to ensure safety in their respective

workplaces

• Environment Policy– Prevent the pollution of land, air & water– Compliance with the major pollution norms and generate less bio

hazardous waste– Give our coming generation a clean and pollution free environment


PP Sheet Extrusion

Hand Glove weaving Section

Supply Chain of Samarth Foam Pvt ltdRaw material

• Granules' is the raw material. It varies as per the requirement of the final product.

• The color is added to the granules as per the final requirement of finished good color

• Then mixing is done at mixer• Then this mixed material is sucked by vacuum


Melting of raw material

• Then its heated in heater as per the requirement of specific final product

• The melted material is passes through various dies

• The final product is decided by type of die• Two types of molding1. Extrusion molding2. Injection molding


Extrusion Molding

• Final product through extrusion molding is plastic sheets

• These plastic sheets are used for the packaging material

• This is one of the important product of this organization

• The mold is owned by company only


• Then after molding procedure the sheet is passed through cooling

• After cooling trimming and cutting is done as per the requirement

• These sheets are available in various sizes• Main use is packaging


Injection molding

• In this case the heated material is injected in the molds

• Mold cost is very high so the molds are generally provide by customers

• If the molds are purchased by the Samarth group then the cost is covered in price of product and recovered over a period of time

• The design is also from the customers as per their need


Raw material inventory and purchase

• Safety stock limit is based on the delivery of raw material by suppliers and sometimes the customer requirement

• Two limits of safety stock• Lower limit is for 4 days• And higher limit is 14 days• But minimum 4 days stock in maintained considering

aspect like machine brakdown or maintainance


•2000 units requirement from customer•Raw material for 1000 units is available

•300 safety stock is considered•Then raw material for 1300 units is ordered

•Generally customer decides the supplier and the raw material to be purchased


• Delivery of raw material is generally from 0 days to maximum 30 days

• Stock of raw material depends on the delivery timing of the raw material

• As per the invoice the raw material is checked• Then FIFO( first in first output) method is used

for the consumption of raw material


• Tagging is done on the raw material depending on the lot

• Mainly raw material is distributed in three lots• first- green color• second- yellow color• Third- orange


Inspection

• 100% inspection is done inside organization only

• No customer complaint in last 14 months• If there is any defect or customer complaint

then 40 page defect analysis has to be submitted

• Rejected finished good is sold for the scrap as recycling is difficult and the quality is difficult to maintain


Hand gloves

• Its also part of business • There are 50 machines of hand gloves sewing• One machine produces 1400 hand gloves in 24

hours• Various types of hand gloves • 40 gm, 50 gm, 80 gm


General information

• 40 -50 products are major in injection moulding

• There are different teams like quality team, supervision team and job inspector

• Transpiration is on side of supplier and customer

samarth plastic process industry

Documents

company status

pp sheet extrusion

mission sfpl

pollution of land

proprietary branded

times sfpl mission

exterior plastic parts

major pollution norms