salaya power
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Salaya Power ProjectEssar Energy Site Visit
31 March 2011
KVB ReddyExecutive Director
Madan Gopal GuptaHead Power Business Salaya
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Salaya Power
Total capacity 3120 MW ( 3 Phases )
Phase I 1200 MW
Phase II 1320 MW
Phase III 600 MW
Site selected near:
Existing refinery
Sea coast On Highway
Project site area - 330 Ha
Sea water used as cooling water
Essars own jetty for importing coal
17 km of coal conveyer fortransporting coal from jetty
Power evacuation at 400 KV to stateutility
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Plot Plan
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Technology
BTG technology supplier Harbin Power, China
2 X 600 MW power plant
Pulverized boiler
Sub critical technology
Sea water cooling
Evacuation at 400 KV
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Features
BTG technology from proven vendor Harbin Power, China
BOP from reputed vendors
E-BOP Areva
I-BOP ABB
CW system Kirloskar Brothers
Desalination plant IDE
AHS - McNalley Bharat
DM plant Thermax Ltd
EPC Essar Projects
Engineering Essar Engineering /TCE
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Engineering Highlights
Engineering is almost completed (99.7%)
Reputed consultant (TCE) is engaged for BTG
BOP is engineered by Essar Engineering (EESL)
17 KM long conveyor designed in house by EESL
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Procurement Highlights
Overall procurement progress is 94.5 %
All Major long delivery packages ordered to globally reputed companies &
material is received for major packages and balance dispatches is in
advanced stage.
Short delivery packages are being ordered under umbrella contract to cut
short procurement cycle
All major equipments for BTG received from HPE
All major BOP packages received at site
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Construction Highlights
Overall construction progress is 71.4 %
Concreting 92% completed
Structural fabrication 99% completed
Structural erection 87% completed
Equipment erection- 66% completed
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Status of Commissioning Activities
Boiler 1 hydro test completed
DM Plant commissioned with manual operations
Unit-1 TG Lub. oil flushing in progress
Plant UPS commissioned
ESP pass A air leak test completed
Unit-1 Generator Stator and Rotor pre commissioning checks
completed
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Status of Commissioning Activities
Unit-1 Turbine final box up completed
Switchyard is ready for charging
Boiler -2 Drum erected and 50 % Pressure parts erection completed
Unit-1 Motor driven Boiler Feed Pump erection completed
Chimney flue cans for unit-1 and unit-2 erection completed
Tower crane erected and commissioned in a world record time
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Recognition by Fine Hope
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Salaya Power ProjectEssar Energy Site Visit
31 March 2011
Expansion Phase II and III
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Salaya Phase II: 1320 MW
2 X 660 MW Super critical PF Boilers
PPA signed for 800 MW with SEB
Boiler- ordered to M/S Harbin Power, China
T G - ordered to M/S Toshiba
Land, water available. EPC contracts awarded
Aviation clearance is available
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Salaya Phase III : 600 MW
4 X 150 MW Sub critical CFBC Boilers
Fuel - Pet coke/Imported Coal
Entire capacity on Merchant Power
Main Plant Equipments are in advanced stage of ordering
Land, water available. EPC contracts awarded
Aviation clearance is available
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Progress Photographs Phase I
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Salaya Administration Building (SAB)
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Project Overview
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CHIMNEY
COAL CONVEYORBOILER # 2
TG #2
BOILER #1
TG #1SWITCH YARD
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DM Plant Commissioning In Progress
ACF VESSEL FLUSHING COMPLETED
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UPS Commissioning Completed
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UPS OUTPUT MEASUREMENT IN PROGRESS AT MAIN
CONTROL ROOM EL (12.5 ) M
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TG #1 Erection
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GENERATOR STATOR
LP # 1 ROTOR
LP # 2 ROTOR
HIP ROTOR
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Boiler #1- Erection
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BOILER #1
SECOND PASS BOILER #1 FIRST
PASS
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ESP # 1 - Overview
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INSULATOR
CHAMBER
ERECTION INPROGRESS
INNER ROOF ERECTION IN PROGRESS (1B)
TRANSFORMER ERECTION IN PROGRESS
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Cooling Tower # 1A
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COOLING TOWER #1A
COMMON INTAKE CHANNEL FOR COOLING TOWER
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Switch Yard Overview
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SWITCH YARD CONTROL ROOM
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DM Plant Overview
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DM TANK #1
DM TANK #2
DM PLANT MCC ROOM
MISC. PUMP HOUSE STRUCTURE
ERECTION IN PROGRESS
EL 0.00 M BRICKWALL
CONSTRUCTION IN PROGRESS
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Ash Handling System
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INTERMEDIATE FLY ASH SILO
COMPRESSOR HOUSE
ASH WATER SUMP CIVIL WORK IN PROGRESS
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Unit #2 Front View
BOILER #2TG #2
JNT #1
TRANFORMER YARD #2
COAL BUNKERS
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Boiler #2 Side View
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ESP # 2 Erection
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INSULATOR ERECTION IN
PROGRESS
COLLECTING PLATE ERECTION IN
PROGRESS
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