salad table refrigerator & freezer service...

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Turbo Air Speed up the Pace of Innovation Salad Table Refrigerator & Freezer Service Manual CAUTION! PLEASE KEEP POWER SWITCH ON BEFORE OPERATING THIS EQUIPMENT Please read this manual completely before attempting to install or operate this equipment! www.turboairinc.com JST-36 JST-48 JST-60 JST-72 Sandwich Salad Unit

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Turbo Air Speed up the Pace of Innovation

Salad TableRefrigerator & FreezerService Manual

CAUTION!PLEASE KEEP POWERSWITCH ON BEFORE

OPERATING THIS EQUIPMENT

Please read this manual completely before attempting to install or operate this equipment!

www.turboairinc.com

JST-36JST-48JST-60JST-72

Sandwich Salad Unit

TABLE OF CONTENTS

1. EXPLODED VIEW

1-1. JST-36 EXPLODED VIEW

1-2. JST-48 EXPLODED VIEW

1-3. JST-60 EXPLODED VIEW

1-4. JST-72 EXPLODED VIEW

2. WIRING DIAGRAMS

3.MAIN PART

4. MAIN COMPONENTS

5. PARTS LIST

6. TEMPERATURE CONTROL INSTRUCTION

7. REPLACEMENT OF MAIN COMPONENTS

7-1. REPLACING DOOR

7-2. REFRIGERATION COMPARTMENT PARTS

7-3. COMPRESSOR COMPARTMENT PARTS

7-4.DISASSEMBLE Refrigerator Compartment

7-5 Replacing FRONT PCB

7-6 How to use Display PCB

7-7 Replace Main PCB

7-8 Replacing cabinet frame heater(and/or)mullion heater

FAN COVER

EVAP DUCT

EVAP FAN MOTOR

PAN SUPPORT

PAN GUIDE

HOOD

CONDENSER FAN MOTOR

UNIT FRONT COVER

HOOD LID

COUNTER TOP

CONDENSER

SUCTION PIPE

COMP

TOP HINGE(R)

DRAIN GUIDE

DRAIN PAN

DRYER

UNIT SIDE COVER

UINT BRACKET

UNIT BRACKET(A)

CASTER

TRAIN&MAIN PCB1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

DISPLAY PCB

BOTTOM HINGE(R)

EVAP

DOOR(R)_900

1. EXPLODED VIEW

1-1. JST-36 EXPLODED VIEW

Part Name

DOOR(R)_1200

TOP HINGE(R)

DRAIN GUIDE

EVAP DUCT

EVAP FAN MOTOR

EVAP

COMP

UNIT FRONT COVER

PAN SUPPORT

PAN GUIDE

HOOD

HOOD LID

COUNTER TOP

TOP HINGE(L)

BOTTOM HINGE(R)

SUCTION PIPE

CONDENSER

DRYER

DRAIN PAN

CONTENSER FAN MOTOR

UNIT SIDE COVER

UNIT BRACKET

UNIT BRACKET (A)

CASTER

TRAIN&MAIN PCB1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

DISPLAY PCB

BOTTOM HINGE(L)

FAN COVER

DOOR(L)_1200

1-2. JST-48 EXPLODED VIEW

Part Name

DOOR(R)_1500

TOP HINGE(R)

DRAIN GUIDE

EVAP DUCT

EVAP FAN MOTOR

EVAP

COMP

UNIT FRONT COVER

PAN SUPPORT

PAN GUIDE

HOOD

HOOD LID

COUNTER TOP

TOP HINGE(L)

BOTTOM HINGE(R)

SUCTION PIPE

CONDENSER

DRYER

DRAIN PAN

CONTENSER FAN MOTOR

UNIT SIDE COVER

UNIT BRACKET

UNIT BRACKET (A)

CASTER

TRAIN&MAIN PCB1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

DISPLAY PCB

BOTTOM HINGE(L)

FAN COVER

DOOR(L)_1500

1-3. JST-60 EXPLODED VIEW

Part Name

DOOR(M)_1800

DOOR(R)_1800

TOP HINGE(R)

DRAIN GUIDE

EVAP DUCT

EVAP FAN MOTOR

EVAP

COMP

UNIT FRONT COVER

PAN SUPPORT

PAN GUIDE

HOOD

HOOD LID

COUNTER TOP

TOP HINGE(L)

BOTTOM HINGE(R)

SUCTION PIPE

CONDENSER

DRYER

DRAIN PAN

CONTENSER FAN MOTOR

UNIT SIDE COVER

UNIT BRACKET

UNIT BRACKET (A)

CASTER

TRAIN&MAIN PCB1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

DISPLAY PCB

BOTTOM HINGE(L)

FAN COVER

DOOR(L)_1800

1-4. JST-72 EXPLODED VIEW

Part Name

2. WIRING DIAGRAMS

3.MAIN PART

CONDENSER UNIT

DISPLAY PCB

SUCTION PIPE(B) COMP CONDENSER FAN MOTOR

CONDENSER

DRAIN PIPE

DRYER DRAIN PAN

CONDENSER FAN MOTOR ASSY

CONDENSER MOTOR FAN BLADE

DISPLAY PCB

CONDENSER MOTOR BRACKET CONDENSER MOTOR

PCB BOX

DOOR GASKET

TRANSFORMER

MAIN PCB

DOOR FRAME

DOOR GASKET

EVAP FAN MOTERR-SENSOR D-SENSOR

EVAP

DRAIN GUIDE

EVAP UNIT

FAN COVER

EVAP DUCT

2. COMPRESSOR RELAY , OVERLOAD

4. MAIN COMPONENTS

MODEL PART NAME PART NO. HP CAPACITY TYPE OF INPUT MAKER

JST-36 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO

JST-48 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO

JST-60 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO

JST-72

MODEL

JST-36

JST-48

JST-60

JST-72

MODEL

JST-36

JST-48

JST-60

JST-72

STARTING

200V/100µF

200V/100µF

200V/100µF

200V/100µF

PART NO. RUNNING

230V/10µF

230V/10µF

230V/10µF

230V/10µF

PART NO.

-

-

-

-

-

-

-

-

MAKER

-

-

-

-

NOTE

-

-

-

-

HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO

NOTEMAKEROVERLOADRELAY

1.COMPRESSOR

SENSATA- 4TM314TFBYY-52

SENSATA- 4TM314TFBYY-52

SENSATA

SENSATA- 4TM314TFBYY-52

BLADE MAKER

4. CONDENSER FAN MOTORTYPEPART NAME PART NO.

JST-72

JST-60

JST-36

JST-48

JST-72

JST-60

JST-36

JST-48

5. EVAPORATOR FAN MOTORPART NAME PART NO. POLE INPUT TYPE BLADE MAKERMODEL

3. COMPRESSOR CAPACITOR

- 4TM314TFBYY-52

INPUTMODEL POLE

SHADED POLE

INDUCTIONSUNGSHIN

IS-3220QTBA

3LAzH06,V511P40010066F8G1-GSWD0244 SI

M729900201 2P 115V,60HzSHADED POLE

INDUCTION

ZYTEL

4SUNGSHIN

JST-72

JST-60

JST-36

JST-48

MODEL CAPILLAY LENGTH Refriferant MAKER NOTE

6. CAPILLARY TUBE LENGTH AND REFRIFERANT

OD2.4,ID1.2,L=2530 7.0oz

OD2.4,ID1.2,L=3030 7.0oz

OD2.4,ID1.2,L=3030 8.5oz

OD2.4,ID1.2,L=3530 10.6oz

EVAP DUCT

5. PARTS LIST

7.FILTER DRYER

MODEL

PART NAME PART CODE DESCRIPTION REMARKMODEL

9 12 15 18

PART NO. REFRIGERANT SPEC NOTEJST-36

ASSY COUNTER TOP BR2FF00100

BR5FF00100

BR8FF00100

BR9FF00100

BR21800200

BR51800200

BR81800500

BR81800400

BR81800301

KR9AF00102

KR2AF00202

KR2AF00102

KR5AF00202

KR5AF00102

KR8AF00202

KR8AF00302

KR8AF00102

KR23300103

KR53300103

KR83300103

KR93300103

PVC

11

1

1

1

1

1

1

1

1 1 1

1 1 1

1 1 1 2

1 1 1 2

1

1

1 1

1 1

1

1

2

2

2

2

2

3

3

3

4

2 4 4 6

4 6 8 10

1

1

1

1

1

1

1

1

1

1

PVC

PVC

PVC

ABS

SUS

SUS

SUS

SUS

CU

CU

CU

HBL-27YE-1

M720700101

M722900206

M369700100

BR2AD00103

BR8AD00103

BR9AD00103

M722900106

BR98400100

BR98400200

30229M0305

30229M0405

BR91800200

ASSY COUNTER TOP

ASSY COUNTER TOP

ASSY COUNTER TOP

ASSY PAN SUPPORT

ASSY PAN SUPPORT

ASSY PAN SUPPORT

ASSY DOOR_900 (R)

ASSY DOOR_1200 (L)

ASSY DOOR_1200 (R)

ASSY DOOR_1500 (L)

ASSY DOOR_1500 (R)

ASSY DOOR_1800 (L)

ASSY DOOR_1800 (M)

ASSY DOOR_1800 (R)DOOR GASKET_1200

DOOR GASKET_1500

DOOR GASKET_1800

DOOR GASKET_900

DOOR BUSHING

SPRING BAR

SPRING BAR

BOTTOM HINGE (U) (L)

BOTTOM HINGE (U) (R)

DOOR TOP HINGE (L)

DOOR TOP HINGE (R)

COMPRESSOR

EVAP_12/1500

EVAP_1800

EVAP_900

ASSY PAN SUPPORT

PAN GUIDE

PAN GUIDE(S)

JST-48

JST-60

JS T-72

BR84100101

BR84100101

BR84100101

BR84100101

R-134A

R-134A

R-134A

R-134A

C-052-5

C-052-5

C-052-5

C-052-5

-

-

-

-

DRYER BR84100100 CU 1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1

1

1

1

1

1

1

1

1

1 1

1

1

1

1

1

1 1 1 1

1 1 1 1

1 1 1 1

1

1

1

1

1

1 1

1

1

1

2 2 2 4

2 2 2 2

1 2 2

2

3

4 8 8 12

4 8

2

2

2

8 12

1

1

1 1 1 1

1 1 1 1

1 1 1

1

2 2 2 2

1 2 2 3

1 1 1

1

SUS

SUS

SUS

SUS

SUS

SUS

SUS

SUS

SUS

SUS

SUS

SUS

PA-66

PE-CO (GRAY)

PE-CO (GRAY)

PE-CO (GRAY)

PE-CO (GRAY)

MOVE 4 INCH

STOP 4 INCH

P.P

ABS

ABS

PVC

OPTION

OPTION

OPTION

OPTION

OPTION

02-10-201-10

KF24900104

KF84900105

G8F6600100

M729900201

KR85400100

BR85400100

CM71300200

K3F5102101

K3F5102001

K3F6000100

KR81400100

KR81400200

KR89900200

KR9AC00100

BR8AC00100

KR81900302

BR21900102

BR51900102

BR81900102

BR91900102

KR81900104

BR21700101

BR51700101

BR81700101

BR91700101

M725300201

30220L0903

BR29000102

BR59000102

BR89000102

BR99000102

G8F6500101

G8F6500201

U609000100

30211A0202

KR93200300

30281Q0100

BR93000100

JR25300102

JR55300102

JR85300102

JR95300102

JR85300201

CONDENSER

CONDENSER

CONDENSER FAN MOTOR

EVAP FAN MOTOR

DISPLAY PCB

MAIN PCB

POWER CORD

R SENSOR (S/P)

D SENSOR (S/P)

TRANS

MAIN PCB COVER(B)

MAIN PCB COVER(F)

ASSY MAGNET

ASSY MULLION

ASSY MULLION (B)

ASSY UNIT FRONT COVER

EVA DRAIN GUIDE_1200

EVA DRAIN GUIDE_1500

EVA DRAIN GUIDE_1800

EVA DRAIN GUIDE_900

UNIT SIDE COVER

EVAP DUCT_1200

EVAP DUCT_1500

EVAP DUCT_1800

EVAP DUCT_900

SHELF STANDARD

FIXTURE SHELF CLIP

SHELF_1200

SHELF_1500

SHELF_1800

SHELF_900

CASTER

CASTER

FAN COVER WIRE

DRAIN PAN

FRONT PCB CASE

POWER SWITCH

DRAIN HOSE

CABINET HEATER

CABINET HEATER

CABINET HEATER

CABINET HEATER

MULLION HEATER

PART NAME PART CODE DESCRIPTION REMARKMODEL

9 12 15 18

6. TEMPERATURE CONTROL INSTRUCTION

7.REPLACEMENT OF MAIN COMPONENTS7-1.REPLACING DOOR

7-2.REFRIGERATOR

A.Unscrew the screws on TOP HINGE B.Take off TOP HINGE

C.Take off doors D.DOOR ASSY

A.Pull out the PAN DUCT B.Pull out the PAN SUPPORTER

C.Unscrew the screws on hood D.Take off HOOD

E.Unscrew the screws on HOOD LID

F.Take off HOOD LID G.Disassemble the COUNTER TOP BRACKET

H.Disassemble the COUNTER TOP BRACKET(r) I.Disassemble the COUNTER TOP BRACKET(l)

J.Cut the COUNTER TOP K.Unscrew the screws on EVAP DUCT

L. Unscrew the screws on EVAP DUCT M.Take off EVAP DUCT

N.Take off SENSOR

P.Pull out the EVAP

7-3.MECHANICAL ROOM

O.Disassemble EVAP MOTOR

A.Take off UNIT FRONT COVER B.Take off the UNIT SIDE COVER

C.Take off the MACH COVER

E.Pull-out MECHANICAL ROOM

D.Unscrew the screws on COMP BASE

A.Unsolerder SUCTION PIPE(B) and COMP as below

7-4.DISASSEMBLE THE MECHANICAL ROOM

B.Unsolder CONDENSER and DRAIN PIPE as below

C.Disassemble the COMP D.Take apart the CONDENSER MOTOR

E.Disassemble the CONDENSER F.Disassemble filter dryer

A.lift the unit front cover as illustrated below.7-5 Replace Front PCB

B.Switch off the power.

C.Unplug D.Remove the display PCB back cover by unscrewing thefour screws located on the display PCB back cover.

E.Disassemble display PCB. F.Replace display PCB with the new one.

G.Screw the display PCB. H.Tighten the screws located on display PCB back cover.

I.Put the plug in the socket.

7-6 How to use Display PCB

J.Turn on the unit.

A.Push"SW1" and "SW2" button (SWI SW2 )atthe same time and wait five seconds to set mode.

B.Bar LED display "F1",the unit is at the mode of freezer.

C.Then push"SW1" button (SWI ) one time,theunit is at the mode of freezer(F2).

D.Push"SW1" button (SWI ) agian,the unit is at themode of refrigerator(R1).

E.Turn off the power after setting the necessitymode,then restart the power.

7-7 Replace Main PCBA.lift the unit front cover as illustrated below. B. Unscrew the main PCB cover (front).

C.Unscrew the the main PCB cover(back). D.Disconnect the connecors.

E.Figure of the removed connectors. F.Separate the PCB.

G.Take apart the main PCB from electrical box. H.Replace the main PCB with the new one.

I.Connect connectors of main PCB.

K.Assemble the unit front cover.

7-8 Replacing cabinet frame heater(and/or)mullion heater

J.Tighten the screws as below.

A.Insert the point of“-”type screw driver into the gapbetween the frame and frame cover.

B.Take apart the frame cover from the frame.

C.Pull out the heater wire from the inlet. D.Insert new cabinet heater wire to the inlet.

E.Assemble the frame cover with frame.Pat the framecover with the soft hammer,etc.

F.Disassemble the mullion frame.

G.Uncap connectors of mullion heater.

I.Replace the mullion heater with a new one.

H.Take apart mullion frame cover from mullion frame.